Watson Marlow Pumps 530 Pn Installation, Operating And Maintenance Manual Download Page 89

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Table 14 - Errors and warnings

ADI

Name

Access

Type

Description

102

Error bit field

Read

Uint32

Bit 0

Lead detected, Leak detect signal
high requires clearing and
acknowledging before pump can
resume.

Bit 1

Motor Stall error active If Set the
pump has a Motor Stall Error.
Please follow onscreen instructions

Bit 2

Motor Speed error, If set pump has
a speed error. Please follow
onscreen instructions

Bit 3

Over Current error active, If set the
pump has an over current error.
Please follow onscreen instructions

Bit 4

Over voltage error active, If set the
set the pump has an over voltage
error. Please follow onscreen
instructions

Bit 5

Guard open, If set then the guard
has been opened. Please follow
onscreen instructions to clear.

Bit 6

Flow sensor error active, if set flow
sensor error is active

Bit 7

Pressure sensor error active, if set
flow sensor error is active

m-530pn-en-09 02-02-22

Summary of Contents for 530 Pn

Page 1: ...6 Safety notes 9 7 Pump specifications 12 7 1 Weights 13 7 2 Pumphead options 13 8 Good pump installation practice 14 8 1 General recommendations 14 8 2 Dos and don ts 15 9 Pump operation 16 9 1 Keyp...

Page 2: ...ual 74 17 1 Start 74 17 2 Stop 75 17 3 Increasing and decreasing flow rate 75 18 Flow calibration 77 18 1 Setting the flow calibration 77 19 PROFINET mode 80 19 1 Behaviour on start up 80 19 2 Configu...

Page 3: ...Pump part numbers 141 28 2 Tubing and element part numbers 142 28 3 Pumphead spares 146 29 Performance data 148 29 1 Performance curves 148 30 Trademarks 153 31 Disclaimers 154 32 Publication history...

Page 4: ...armonisation legislation Machinery Directive 2006 42 EC EMC Directive 2014 30 EC ROHS Directive 2015 863 6 Harmonised standards used BS EN61010 1 2010 third edition Safety requirements for electrical...

Page 5: ...ty Management System ISO 9001 and the technical documentation is compiled in accordance with Annex VII B of the Directive We undertake to transmit in response to a reasoned request by the appropriate...

Page 6: ...ponents supplied 530 Components l 530 pump drive unit fitted with pumphead if specified as a pump l The designated power cable attached to the pump drive unit l A 530N module providing pump ingress pr...

Page 7: ...ller and a track on an arc of a circle creating a seal at the point of contact As the roller advances along the tube the seal also advances After the roller has passed the tube returns to its original...

Page 8: ...and loss of production This warranty does not obligate Watson Marlow to bear any costs of removal installation transportation or other charges which may arise in connection with a warranty claim Wats...

Page 9: ...egulations and guidance This symbol used on the pump and in the manual means An appropriate safety instruction should be followed or caution to a potential hazard exists This symbol used on the pump a...

Page 10: ...cable is supplied hardwired into the pump and is not customer replaceable Observe voltage selector switch setting for your region IP66 pumps are supplied with a mains plug The gland at the NEMA Module...

Page 11: ...per 3 minutes We recommend remote control where a high number of starts is required If the pump is configured to Dispense or PROFINET mode it will respond to remote commands at any time including imme...

Page 12: ...fluctuation 10 of nominal voltage A well regulated electrical mains supply is required along with cable connections conforming to the best practice of noise immunity Full load current 530 0 6 A 230 V...

Page 13: ...the model and pumphead see on the pump Lifting should be performed according to standard Health and Safety guidelines Finger recesses are built into the sides of the lower shell for convenience in lif...

Page 14: ...at the direction of rotor rotation is clockwise or counter clockwise whichever is required Please note however that for some pumpheads the tube life will be greater if the rotor rotates clockwise and...

Page 15: ...runs with a bore several times larger than the pump tube l Do site the pump at or just below the level of the fluid to be pumped if possible This will ensure flooded suction and maximum pumping effic...

Page 16: ...o the last known operating mode FUNCTION keys FUNCTION keys when pressed will perform the function displayed on the screen directly above the relevant function key and keys These keys are used to chan...

Page 17: ...g Figure 5 Starting and stopping 9 3 Using up and down keys Figure 6 Using up and down keys 9 4 Maximum speed Figure 7 Maximum speed 9 5 Change rotation direction Figure 8 Change rotation direction m...

Page 18: ...while the module is in place It is mounted in the switch plate at the rear of the pump protected from water by the N Module The module must be removed to allow access to the switch plate Do not switch...

Page 19: ...ite Ground Green Yellow Green 10 2 Wiring the NEMA module PROFINET pumps The NEMA 4X modules fitted to 530 630 and 730 PnN cased pumps have two pairs of wiring ports Two M16 ports are provided togethe...

Page 20: ...control cables onPROFINET NEMA module 2 No additional control cable earth screening required when EMC gland is used NEMA module with conductive mounting kit for connecting screen to earth for PROFINE...

Page 21: ...installation practice on page 14 are followed 12 PROFINET control wiring Never apply mains power to the D connectors Apply the correct signals to the pins shown Limit signals to the maximum values sh...

Page 22: ...8 7 2 1 1 RJ45 connection 1 2 RJ45 connection 2 3 Standard 9 way D Sensor connector Female 4 USB Type A port for service use only 5 Voltage selector switch 6 On Off switch 7 Mains power cable 8 Custom...

Page 23: ...ted flickers to indicate 10 Mbit activity High Low One green LED on for link detected flickers to indicate 100 Mbit activity 12 3 Control wiring Standard 9 way D Sensor connector Female Chassis Skt Re...

Page 24: ...k Clockwise rotation Manual keypad control Wet leak detected Anticlockwise rotation Analogue Table 4 Wiring the D Connector Signal Name Input or output Configurable Signal response 1 5 6 9 0V ANALOGUE...

Page 25: ...Wiring the D Connector Signal Name Input or output Configurable Signal response 1 5 6 9 1KHz FREQ 0V 1 5 6 9 FREQ VAUX 200Hz Input Yes 1 5 6 9 LEAK VAUX VDC 0V 1 5 6 9 LEAK Input Yes m 530pn en 09 02...

Page 26: ...the D Connector Signal Name Input or output Configurable Signal response 1 5 6 9 PRESSURE_ALARM VAUX 1 5 6 9 VDC 0V PRESSURE_ALARM Input Yes 1 5 6 9 STOP VAUX 1 5 6 9 VDC STOP 0V Input Yes 26 m 530pn...

Page 27: ...A 4X version of the pump otherwise ingress protection may be impaired Ensure that the module cover is correctly secured at all times by all screws supplied Failure to do so may compromise the IP66 NEM...

Page 28: ...connection Adapter PCB Figure 15 Adapter PCB 1 2 U1 1 Without isolated power supply option N Module 2 With isolated power supply option F Module Note Disconnect the adapter module by use of the ribbo...

Page 29: ...inal 24 V and 0 V from the pump internal supplies The F Module option may be used if the sensor requires an isolated supply or has a 4 20 mA output which cannot be used with the ground connected load...

Page 30: ...ckwise rotation Manual keypad control Wet leak detected Anticlockwise rotation Analogue Table 5 Input output Connectors Connector No Function Input or output Configurable Signal response J1 No Connect...

Page 31: ...unction Input or output Configurable Signal response J4 SP LK STOP LEAK 22V SP LK STOP LEAK 22V VDC VDC Input Yes J5 PRESS 0VA PRESS FREQ FREQ VDC PRESS 0VA PRESS FREQ FREQ 22V 200Hz 1KHz Input Yes J6...

Page 32: ...equency Repetition rate Fmax 1 10 Hz Leak Stop Pressure Analogue input voltage mode VAin 15 10 30 V 0 10 V range 100R source impedance Analogue input voltage mode RVAin 34 4 k 3 Analogue input measure...

Page 33: ...12 7 Network topology Figure 17 Star network m 530pn en 09 02 02 22 33...

Page 34: ...Figure 18 Ring network Figure 19 Line topology 34 m 530pn en 09 02 02 22...

Page 35: ...ditional connection pair Cable type 100m maximum length With NEMA module Without NEMA module Cable with two connectors Cable with one additional connector pair Cable with two additional connector pair...

Page 36: ...time 1 Power up the pump The pump displays the start up screen with the Watson Marlow Pumps logo for three seconds 13 1 Selecting the display language 1 Use the keys to select your chosen language and...

Page 37: ...ill now be displayed on screen Choose CONFIRM to continue All text will now appear in your chosen language 3 Choose REJECT to return to the language choice screen This then proceeds to the home screen...

Page 38: ...nfigured to Dispense or PROFINET mode it will respond to remote commands at any time including immediately after power on The pump may operate without any manual intervention e g a remote setpoint cou...

Page 39: ...ume interrupted OFF The pump is now ready to operate according to the defaults listed above Note The display background colour changes according to running state as follows l White background indicate...

Page 40: ...jump from the start up screen to the home screen l The pump runs a power on test to confirm proper functioning of the memory and hardware If a fault is found an error code is displayed l The pump dis...

Page 41: ...ss the MENU button from one of the HOME screens or INFO screens 2 This will display the MAIN MENU as shown below Use the keys to move the selection bar between the available options 3 Press SELECT to...

Page 42: ...4 Press EXIT to return to the screen from where the MENU was called 15 1 Security settings Security settings can be changed by selecting SECURITY SETTINGS from the Main menu 42 m 530pn en 09 02 02 22...

Page 43: ...padlock icon will appear on the operating mode home screen to show that keypad lock is activated 4 Note that the STOP key will always work whether the keypad is locked or not PIN protection Using the...

Page 44: ...ey will be able to access this functionality by entering a PIN code assigned to them by the Master user 1 To set the Master PIN scroll to Master level and press ENABLE 2 To define a four digit Master...

Page 45: ...u require Press CHANGE to return to PIN entry 4 The following screen will be displayed to indicate that the Master PIN has been applied to access all functionality Press NEXT to selectively enable fun...

Page 46: ...security settings or scroll to configure an alternative User 2 ENABLE user 1 security settings displays the PIN entry screen for User 1 To define a four digit User 1 PIN use the keys to select each d...

Page 47: ...ine the allowed functionality use the keys to select the functionality and press ENABLE User 1 PIN will allow access to only the enabled functionality to disable functionality highlight the enabled fu...

Page 48: ...security settings or scroll to configure an alternative User 2 ENABLE user 2 security settings displays the PIN entry screen for User 2 To define a four digit User 2 PIN use the keys to select each d...

Page 49: ...ecurity Settings for User 1 and User 2 have been set by the Master only the Master PIN will allow access to Security Settings 4 The HOME screen will be displayed A PIN is now required to access all fu...

Page 50: ...ed NOTE this screen will also display if the PIN entered does not allow access to that functionality 6 If a PIN number is entered that is already in use the following screen will be displayed press CH...

Page 51: ...llow access to the functionality the following screen will be displayed Keypad beep 1 From SECURITY SETTINGS scroll to Keypad beep using the keys and select ENABLE The pump will now beep at every key...

Page 52: ...the pump will enter the home control screen Disabling this feature does not change any other aspects of PIN code operation Anyone wishing to modify pump settings will still need to enter the PIN code...

Page 53: ...umber of starts is required If the pump is configured to Dispense or PROFINET mode it will respond to remote commands at any time including immediately after power on The pump may operate without any...

Page 54: ...bel which is displayed in the header bar of the home screen To define or edit the pump label move the selection bar over the Pump label menu entry and press SELECT If a pump label has been previously...

Page 55: ...neral settings menu Asset number The Asset number is for users to set a unique asset identification code for the pump This can help to track pumps on the network and distinguish between different pump...

Page 56: ...Setting up the asset number 1 From the main menu using the keys scroll to General settings and press SELECT 2 Using the keys scroll to Asset number and press SELECT 56 m 530pn en 09 02 02 22...

Page 57: ...sing the keys enter a character 4 There are 20 character slots Press NEXT to confirm your character and to move onto the next Press PREVIOUS to return to the last character slot m 530pn en 09 02 02 22...

Page 58: ...in the event of an error Example disconnect the RJ45 cable from the pump while running on PROFINET mode and the pump will error l If failsafe speed is enabled the pump will run at the failsafe speed...

Page 59: ...he keys to move the selection bar over Pumphead type and press SELECT The following screen will be displayed 3 Use the keys to move the selection bar over Pumphead and press SELECT m 530pn en 09 02 02...

Page 60: ...ection bar over the required pumphead type and press SELECT Tube size and tube material 1 Select Tube size from GENERAL SETTINGS then use the keys to move the selection bar over Bore size and press SE...

Page 61: ...e the keys to move the selection bar over the tube size to be used and press SELECT 3 If a LoadSure element has been selected then the tube size is displayed as pressure and bore m 530pn en 09 02 02 2...

Page 62: ...he selection bar over the tube material to be used and press SELECT 6 The PUMPHEAD MODEL screen allows the tube Lot Number to be recorded for future reference Using the keys scroll to Tube lot number...

Page 63: ...8 Press NEXT to move onto the next character or PREVIOUS to move back to the last character 9 Press FINISH to save the entry and return to the general settings menu m 530pn en 09 02 02 22 63...

Page 64: ...nfirmation screens to ensure that this function is not carried out in error 3 Press CONFIRM followed by RE CONFIRM to restore the defaults Language 1 Select language from the GENERAL SETTINGS menu to...

Page 65: ...nue all displayed text will now appear in your chosen language 4 Press REJECT to return to the language choice screen 15 3 Change mode Selecting CHANGE MODE menu from the main menu will navigate you t...

Page 66: ...enu to define a lower maximum speed limit for the pump This speed limit will be applied to all operating modes 2 Use the keys to adjust the value and press SAVE to set Reset run hours 1 Select Reset r...

Page 67: ...keys and press SELECT to choose which input to configure 3 Use the keys and press SELECT to choose the logic state of the chosen input 4 Press SELECT to program the output or BACK to cancel 5 NOTE On...

Page 68: ...le the remote stop input when the pump is in Manual mode by using the following sequence to configure the start stop settings 2 The default is The start stop input is not disabled in Manual mode Press...

Page 69: ...3 Press HOME to return and store the setting The input is now disabled in Manual mode m 530pn en 09 02 02 22 69...

Page 70: ...1 The setting is The start stop input is disabled Press SELECT to open the logic state menu 2 Use the keys and press SELECT to choose the logic state of the chosen input for your connected control ha...

Page 71: ...3 Press HOME to return and store the setting The input is now enabled in Manual mode m 530pn en 09 02 02 22 71...

Page 72: ...15 6 Help Help 1 Select Help from the main menu to access the help screens 72 m 530pn en 09 02 02 22...

Page 73: ...HANGE MODE menu 2 Use the keys to scroll through the available modes l Manual default l Flow Calibration l PROFINET l Dispense l BACK 3 Use SELECT to choose mode Use the right hand function key to alt...

Page 74: ...when the power is re applied When the pump is running it displays an animated clockwise arrow In normal operation the direction of flow is into the bottom port of the pumphead and out of the top port...

Page 75: ...ss will decrease flow rate by the least significant digit of the chosen flow rate unit l Repeat key presses as required to achieve the desired flow rate l Hold down the key for flow rate scrolling Inc...

Page 76: ...nly 1 Using the MAX key l Press and hold the MAX key to run at maximum flow l Release the key to stop the pump l The volume pumped and time elapsed are displayed while the MAX key is pressed and held...

Page 77: ...pump displays flow rate in ml min 18 1 Setting the flow calibration 1 Using the keys scroll to Flow calibration and press CALIBRATE 2 Using the keys enter the maximum flow rate limit and press ENTER m...

Page 78: ...3 Press START to begin pumping a volume of fluid for calibration 4 Press STOP to stop pumping fluid for the calibration 78 m 530pn en 09 02 02 22...

Page 79: ...s to enter the actual volume of fluid pumped 6 To accept the new calibration press ACCEPT or RE CALIBRATE to repeat the procedure Press HOME or MODE to abort 7 The pump is now calibrated m 530pn en 09...

Page 80: ...lent parameters viewed on the TFT screen or over the web interface are not cleared New connections may be established without needing to reboot the pump By default the motor will stop upon losing conn...

Page 81: ...1 Press the MODE key to access the MODE menu 2 Use the keys to select PROFINET m 530pn en 09 02 02 22 81...

Page 82: ...the PROFINET SETTINGS menu Setting DHCP Enable 1 Press the DISABLE key to set DHCP Enable to Off Setting the IP Address Subnet mask and Gateway address Configure each of the IP Address subnet mask an...

Page 83: ...SET ADDRESS menu 2 Use the keys to set the first number Hold the key increase the scrolling speed Press NEXT to move to the next number 3 After setting the last number press CONFIRM to store the numb...

Page 84: ...4 Press BACK to return to the MODE MENU 84 m 530pn en 09 02 02 22...

Page 85: ...below if the pump is not connected to a PROFINET controller 3 If the pump is connected to a PROFINET controller press INFO to display the network settings 19 4 Pump parameters All available pump param...

Page 86: ...int L min Read SInt32 Displays the Flow low alarm band set point in L min 24 Flow max alarm setpoint L Read SInt32 Displays the Flow high alarm band set point in L min 35 Tube wall size mm Read UInt8...

Page 87: ...alue if the flow sensor is setup 16 Sensor pressure deciPSI Read SInt32 Reports a value if the pressure sensor is setup 25 Total volume pumped L Read UInt32 Displays the totalised flow value 26 Pump H...

Page 88: ...ilsafeSpeed parameter Bit 1 Set pump direction to anti clockwise If set the pump will run anti clockwise Pump defaults to clockwise rotation Bit 2 Start pump Set to 1 true to allow the pump to run 0 w...

Page 89: ...s a speed error Please follow onscreen instructions Bit 3 Over Current error active If set the pump has an over current error Please follow onscreen instructions Bit 4 Over voltage error active If set...

Page 90: ...nsor low warning is active Bit 4 Pressure sensor max alarm active if set the pressure sensor high alarm is active Bit 5 Pressure sensor min alarm active If set the pressure low alarm is active Bit 6 P...

Page 91: ...the current batch end delay 88 Active Recipe Start Delay deciSeconds Read UInt16 Reports the current recipe start delay 89 Active Recipe End Delay deciSeconds Read UInt16 Reports the current recipe en...

Page 92: ...end of the batch 75 Edit recipe start delay deciSeconds Write UInt16 Set the time delay between the start of the dose and the pump head startting 76 Edit recipe end delay deciSeconds Write UInt16 set...

Page 93: ...tware versions Version comments GSDML V2 4 Watson Marlow 530_ 630_730 Profinet Pump 20211116 xml January 2021 530Pn 630Pn 730Pn 0 41 03 Initial GSDML release Link to GSDML file location 1 Navigate to...

Page 94: ...de 1 Create a new recipe or edit a recipe below 2 Create a new batch or edit a batch on page 98 3 Set the active batch on page 102 4 Start dispensing on page 104 20 1 Create a new recipe or edit a rec...

Page 95: ...2 Using the keys scroll to Dispense and press SETTINGS 3 Using the keys scroll to Recipes and press SELECT m 530pn en 09 02 02 22 95...

Page 96: ...creen is displayed Alternatively scroll to a recipe name and press SELECT to edit that recipe The EDIT RECIPE screen is displayed Press SELECT to edit a parameter Set each parameter to the desired val...

Page 97: ...y field press FINISH to store the entry 6 Use the key to highlight any of the remaining parameters and press SELECT 7 Use the keys to adjust the value as desired and press SET 8 If you have created a...

Page 98: ...a new batch or edit a batch Note the pump must be stopped to enter DISPENSE SETTINGS 1 Press MODE to display the CHANGE MODE menu 2 Using the keys scroll to Dispense and press SETTINGS 98 m 530pn en...

Page 99: ...Batches and press SELECT 2 Highlight Add new batch and press SELECT to create a new batch or highlight a batch name and press SELECT to edit that batch The EDIT BATCH screen is displayed m 530pn en 09...

Page 100: ...character Press NEXT to confirm your character and to move onto the next Press PREVIOUS to move the cursor back one character Move the cursor to the end or beginning of the entry field using NEXT or P...

Page 101: ...highlight Save and press SELECT 8 If you have edited an existing batch highlight Save and press SELECT to overwrite or to save as a new batch highlight Save as and press SELECT 9 Press FINISH to conf...

Page 102: ...Set the active batch Note the pump must be stopped to enter DISPENSE SETTINGS 1 Press MODE to display the CHANGE MODE menu 2 Using the keys scroll to Dispense and press SETTINGS 102 m 530pn en 09 02 0...

Page 103: ...1 Using the keys scroll to Active batch and press SELECT 2 Choose the batch from the list of created batches and press SELECT to confirm m 530pn en 09 02 02 22 103...

Page 104: ...l display the DISPENSE screen 1 3 4 2 DISPENSE screen 1 Target volume 2 Batch name 3 Batch Progress Icon The left hand number is the number of dispenses completed the right hand number is the batch si...

Page 105: ...g pressing this has no effect Info Pressing the INFO function key will display further information End batch 1 Pause the batch i If a Batch size has been entered the batch will pause automatically whe...

Page 106: ...ive batch Batch to be dispensed Select from a list of created batches To create a new batch refer to Create a new batch or edit a batch on page 98 Batches A batch contains the batch size active recipe...

Page 107: ...p may be set up so that the direction of rotor rotation is clockwise or counter clockwise whichever is required Please note however that for some pumpheads the tube life will be greater if the rotor r...

Page 108: ...direction of pumphead Anti drip is measured by the number of reverse steps 0 10 Anti drip values are whole numbers between 0 and 10 where 10 is one complete reverse revolution of the rotor and 0 is no...

Page 109: ...the numerical position in the list of recipes to identify a recipe Deleting a recipe may change that numerical position After deleting a recipe check your batch to make sure the assigned recipe is cor...

Page 110: ...the procedure in Create a new recipe or edit a recipe on page 94 and Create a new batch or edit a batch on page 98 2 Leave the pump in Dispense mode and have the correct batch active Set the active ba...

Page 111: ...sensor is correctly wired to the pump before proceeding with set up Control wiring on page 23 or Input output connectors on page 30 PUMP SENSOR Figure 21 Sensor wiring PUMP SENSOR Figure 22 Sensor wi...

Page 112: ...g up the sensors 1 From the CONTROL SETTINGS menu using the keys scroll to Sensor settings option and press SELECT 2 Using the keys scroll to Configure sensors option and press SELECT 112 m 530pn en 0...

Page 113: ...SELECT This selects the type of sensor to configure 4 A list of supported flow sensor families are displayed The example in the image above shows supported flow sensors Using the keys scroll to the de...

Page 114: ...5 The input that the sensor is attached to needs to be assigned 6 Using the keys scroll to the desired flow sensor and press SELECT 114 m 530pn en 09 02 02 22...

Page 115: ...to the desired sensor size and press SELECT 9 Using the keys scroll to the desired output unit and press SELECT 10 This choice will alter the units displayed on the home screen Set Alarm and Warning...

Page 116: ...s SELECT to store Each one of these defaults to none once the user sets a value in the edit screens the alarm warning will become active 3 When a warning level is triggered the top or bottom bars will...

Page 117: ...will stop 22 3 Start up delay Sets the delay from the motor starting to the alarms warnings activating Start up delay activates on a motor start irrelevant of mode includes MAX 1 From the control sett...

Page 118: ...LECT 3 Using the keys set a value and press SELECT to store 22 4 Generic sensors Generic Sensors allow any sensor with a 4 20 mA output and a linear response to be used on the system The sensor max fl...

Page 119: ...1 From the control settings menu using the keys scroll to Sensor settings option and press SELECT 2 Using the keys scroll to Configure sensors option and press SELECT m 530pn en 09 02 02 22 119...

Page 120: ...roll to Flow or Pressure option and press SELECT This selects the type of sensor to configure 4 Using the keys scroll to Generic flow sensor or Generic pressure sensor option and press SELECT 120 m 53...

Page 121: ...has connected the sensor to See PROFINET control wiring on page 21 section for connection specifications Only generic sensors which provide a 4 20 mA output are supported 6 Using the keys select the...

Page 122: ...Flow Pressure ul min Bar ml min Psi ml hr l min l min 7 After selecting the sensor unit type the user will progress onto the GENERIC SENSOR VALUES screen 8 Using the keys scroll to Set 4mA value 122 m...

Page 123: ...9 Using the keys change the value reported when the sensor input is at 4 mA Once satisfied with the value press SELECT 10 Using the keys scroll to Set 20mA value m 530pn en 09 02 02 22 123...

Page 124: ...Minimum Maximum PSI 10 0 75 Bar 0 689 5 171 Table 21 Sensor flow limits Flow Unit Minimum Maximum ul min 0 60000000 ml min 0 60000 ml hr 0 900000 l min 0 60 l hr 0 900 Alarm warning levels The Warning...

Page 125: ...ng event is indicated by the dashed lines WL WH on the graph During a warning event the pump will show orange sections on the screen and a warning bit will flag on the Ethernet communications This eve...

Page 126: ...Procedure 1 From the GENERIC SENSOR VALUES screen 2 Using the keys scroll to Alarm warning levels 126 m 530pn en 09 02 02 22...

Page 127: ...s select the value to change and press SELECT 4 Using the keys scroll to the desired value and press SELECT 5 Press BACK to store the changes and return to the GENERIC SENSOR VALUES screen m 530pn en...

Page 128: ...o 1 2 where 1 will result in no change to the slope 1 2 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 mA y2 y1 y B A C 3 Figure 24 Set slope adjust A Sensor configuration determined by the 4mA value and 2...

Page 129: ...Procedure 1 From the GENERIC SENSOR VALUES screen 2 Using the keys scroll to Set slope adjust m 530pn en 09 02 02 22 129...

Page 130: ...A range of the channel and not affect the slope B A C 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 mA y2 y1 y Figure 25 Set offset adjust A Sensor configuration determined by the 4mA value and 20mA...

Page 131: ...Procedure 1 From the GENERIC SENSOR VALUES screen 2 Using the keys scroll to Set offset adjust m 530pn en 09 02 02 22 131...

Page 132: ...3 Using the keys scroll to the desired value and press SELECT 22 5 Flow sensor reading 1 The flow sensor value can be read via the Flow sensor reading screen 132 m 530pn en 09 02 02 22...

Page 133: ...of rotation l Check that the rotor is not slipping on the drive shaft If the pump turns on but will not run l Check the remote stop function and configuration l Check the mode you are in are you in An...

Page 134: ...op pump immediately Check supply Power OFF ON may reset Er17 Under voltage Stop pump immediately Check supply Power OFF ON may reset Er20 Signal out of range Check analog control signal range Trim sig...

Page 135: ...24 Drive maintenance There are no user serviceable parts inside the pump Please contact your local Watson Marlow representative to arrange repair m 530pn en 09 02 02 22 135...

Page 136: ...MN2513B PROFINET Cable M12D Right Angle 4 pin plug to M12D Straight 059 9126 000 PROFINET Cable M12D Right Angle 4 pin plug to RJ45 CAT 5 S 059 9127 000 PROFINET Cable RJ45 to RJ45 CAT 5e SHIELDED 3m...

Page 137: ...e tool lockable pumphead track Secondary backup protection is provided in the form of an optional guard switch which stops the pump if the pumphead track is opened The optional guard switch on cased p...

Page 138: ...the mains power supply before opening any guard or track or performing any positioning removal or maintenance operation 27 1 Continuous tubing 520R and 520R2 1 2 3 4 5 6 7 8 9 505L 1 2 3 4 5 6 8 0 mm...

Page 139: ...30 psi Up to 4 bar 60 psi Up to 7 bar 100 psi Purple Maxthane tubing 3 2 mm Up to 7 bar 100 psi 6 4 mm Up to 4 bar 60 psi 9 6 mm Up to 2 bar 30 psi 520REL 520REM 520REH and 520RET 1 2 3 4 5 530 Sanita...

Page 140: ...p and clutch boot exposure to less than one minute risk of attack Halogenated chlorinated solvents Not recommended possible risk to polycarbonate tube clamp adjusters and polypropylene tube clamp loca...

Page 141: ...U mains plug A American mains plug K Australia mains plug R Argentina mains plug C Swiss mains plug D India South Africa mains plug B Brazilian mains plug For non pro bus and EtherNet IP pumps this op...

Page 142: ...16 8 0 5 16 18 902 0080 016 933 0080 016 966 0080 016 mm inch STA PURE Series PCS Neoprene 0 8 1 32 13 920 0008 016 1 6 1 16 14 920 0016 016 3 2 1 8 16 961 0016 016 920 0032 016 4 8 3 16 25 961 0032 0...

Page 143: ...E Series PFL STA PURE Series PCS 0 8 1 32 1 6 1 16 119 966 0016 024 961 0016 024 3 2 1 8 120 966 0032 024 961 0032 024 4 8 3 16 15 966 0048 024 961 0048 024 6 4 1 4 24 966 0064 024 961 0064 024 8 0 5...

Page 144: ...1 4 17 933 0064 PFT 913 A064 PFT 961 0064 PFT 966 0064 PFT 9 6 3 8 122 933 0096 PFT 913 A096 PFT 961 0096 PFT 966 0096 PFT Table 28 2 4 mm wall elements for 520RE pumpheads 2 4 bar 30 60 psi pressure...

Page 145: ...31 1 6 mm wall elements for 520RET pumpheads 0 2 bar 0 30 psi pressure rated elements Sanitary mm inch Maxthane 9 6 3 8 122 945 0096 PFT Table 32 1 6 mm wall elements for 520RET pumpheads 0 4 bar 0 60...

Page 146: ...ET0 520RET 1 MNA2050A 520R 520R2 Pumphead guard complete with tool unlockable latch 2 MNA2045A 520R 520R2 Track assembly for cased pumps complete with spring loaded tube clamps 3 MNA2043A 520R 1 6 mm...

Page 147: ...MN2131M 520RE 5 MNA2005A 520R 520R2 Top RH tube clamp MN2002M 520R 520R2 Tube clamp location plug 6 MN2034B Guard latch spring MN2005M Guard latch spring cartridge 7 MNA2147A 520RE Pumphead guard com...

Page 148: ...re 26 Marprene continuous tubing 1 6 mm wall 200 rpm clockwise rotation ml min 1 500 1000 1500 2000 2500 0 0 5 1 1 5 2 1 6 mm 8 0 mm 3 2 mm 4 8 mm 6 4 mm Suction bar Pressure bar Figure 27 Marprene co...

Page 149: ...0 0 0 5 1 1 5 2 1 6 mm 9 6 mm 8 0 mm 3 2 mm 4 8 mm 6 4 mm Suction bar Pressure bar Figure 29 Marprene continuous tubing 2 4 mm wall 200 rpm counter clockwise rotation ml min 1 500 1000 1500 2000 2500...

Page 150: ...00 1500 2000 2500 3000 3500 0 0 5 1 1 5 2 3 2 mm 6 4 mm 9 6 mm Suction bar Pressure bar Figure 31 Sta Pure element 0 2 bar 0 30 psi 200 rpm counter clockwise rotation ml min 1 500 1000 1500 2000 2500...

Page 151: ...min 1 200 400 600 800 1000 1200 1400 0 1 2 3 4 3 2 mm 6 4 mm Suction bar Pressure bar Figure 33 Sta Pure element 2 4 bar 30 60 psi 200 rpm counter clockwise rotation ml min 1 200 400 600 800 1000 1200...

Page 152: ...oadSure Elements Counter clockwise Rotation 200 rpm RET rotor ml min 1 500 1000 1500 2000 2500 3000 3500 0 1 2 3 4 5 6 7 9 6 x 1 6mm 6 4 x 1 6mm 3 2 x 1 6mm Suction bar Pressure bar Note To achieve th...

Page 153: ...of W L Gore and Associates PROFINET is a registered trademark of PROFIBUS and PROFINET International PI Siemens is a registered trademark of Siemens AG SciLog and SciPres are registered trademarks of...

Page 154: ...but Watson Marlow Fluid Technology Group accepts no liability for any errors it contains and reserves the right to alter specifications without notice WARNING This product is not designed for use in a...

Page 155: ...32 Publication history File Date of issue Notes m 530pn en 09 530 Pn PnN pump 01 22 First release m 530pn en 09 02 02 22 155...

Page 156: ...ibility guide 93 Table 18 Maximum pump speed 108 Table 19 Sensor units 122 Table 20 Sensor pressure limits 124 Table 21 Sensor flow limits 124 Table 22 Error codes 133 Table 23 Drive spares 136 Table...

Page 157: ...warning levels 125 Figure 24 Set slope adjust 128 Figure 25 Set offset adjust 130 Figure 26 Marprene continuous tubing 1 6 mm wall 200 rpm clockwise rotation 148 Figure 27 Marprene continuous tubing...

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Watson Marlow Pumps 530 Pn, Installation, Operating And Maintenance Manual

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