manualshive.com logo in svg

Watkiss Automation Automatic SpineMaster, Service Manual

The Watkiss Automation Automatic SpineMaster is a powerful binding solution that streamlines the document finishing process. To get the most out of your machine, be sure to download the free Service Manual from our website. This essential manual will guide you through proper setup and maintenance procedures.

Share
Download
background image

10 - 2

Watkiss Automatic SpineMaster Service Manual - Edited 17/06/04

Appendix 

• 

Recommended Spares List - Automatic SpineMaster 115V

  

10.1  Recommended Spares List - Automatic SpineMaster 115V

Effective 1 Jan 2004 - Complete Spares Kit including all of below P/N 990-043

QTY

PART NO.

DESCRIPTION

PK SIZE

 1

Pk

110-207

SCREW, SKT HD SHLDER, M8 x 16mm (MOD) 

  2

 1

Pk

165-205

S/PROOF WASHER, M8 STAINLESS CRINKLE  

 10

 1

Pk

180-099

SPRING, CIRCLIP 12.7mm SHAFT 1mm WIDE 

 10

 1

Pk

180-302

CIRCLIP 8mm SHAFT 0.66mm WIDE         

 10

 2

Pk

180-383

SPRING, (VSPM) STOP RETURN SPRING     

  2

 1

x 

190-317

BEARING, CAM ECCENTRIC 26mm           

  1

 1

x 

192-395

CHAIN,(VECO)8mmx42 PITCH INC. CON LINK

  1

 2

x 

192-439

SPROCKET, 29T x 8mm PLATE WHEEL       

  1

 1

x 

192-457

SPROCKET, (VSPM) FINAL DRIVE - 30T    

  1

 1

x 

192-458

SPROCKET,(VSPM) INTERMEDIATE DRIVE 15T

  1

 1

x 

192-459

CHAIN,DRIVE 8mm x 57PITCH (+CON LINK) 

  1

 1

x 

192-461

SPROCKET, (VSPM) DRIVE 20T            

  1

 2

x 

192-497

GEAR, R/H HELICAL 14T 10DP ACETAL     

  1

 1

x 

192-500

CHAIN, (ASM) 8mm x 157 PITCHES 2 CON. 

  1

 1

x 

192-502

CHAIN, (ASM) 115V 66 PITCHES 8mm      

  1

 2

x 

265-671

SHAFT, (VSPM) CAM ROLLER - DELRIN     

  1

 1

x 

265-674

SHAFT, (VSPM) SPIGOT BLADE RETURN     

  1

 1

x 

265-683

SHAFT, (VSPM) CHAIN LINK              

  1

 1

Pk

310-106

PLASTIC MLDG, SIDE LAY PINION         

  5

 1

x 

310-710

PLASTIC MOULDING, SIDE LAY MOD L/H    

  1

 1

x 

310-711

PLASTIC MOULDING, SIDE LAY MOD R/H    

  1

 1

Pk

330-301

RUBBER MOULDING, FEED WHEEL (WHITE)   

 10

 1

Pk

400-357

PIN, DIA 4mm x 40mm SPIROL PIN        

  5

 1

Pk

400-392

PIN, DIA 4mm x 30mm LONG ROLL PIN     

  5

 1

x 

700-088

SWITCH, (VTRM) BIN GUARD              

  1

 1

x 

700-402

SWITCH, LEVER ARM - HAMLIN            

  1

 1

x 

730-008

FUSE,1.25" HOLDER (FOR 720-016/019)   

  1

 1

Pk

730-020

FUSE, 1.25",10.0A,  HRC-QUICK ACTING,F

 10

 1

x 

742-482

CABLE ASSEMBLY, ASM TO BDF I/F        

  1

 1

x 

760-339

SOLENOID, GE-40.08 80%  24 FLANGED    

  1

 1

x 

760-342

CLUTCH, CB6 ANTI-CLOCKWISE 3/4" BORE  

  1

 1

x 

900-141

PCB ASSEMBLY, POWER INTERFACE    

  1

 1

x 

900-197

PCB ASSEMBLY, SPINEMASTER CONTROL PCB 

  1

 1

x 

900-198

PCB ASSEMBLY, SPINEMASTER AUTO I/F    

  1

 1

x 

905-251

ELECT ASSY,(XBR) HOLDING MAGNET       

  1

 1

x 

905-287

EL ASSY, VARIO ADJ.FOCUS SENSOR-STR   

  1

 1

x 

905-343

EL ASSY, (VSPM) WIPER MOTOR 24V DC    

  1

 1

x 

905-376

ELECT ASSY,(ASM) PROX SENSOR 800mm    

  1

 1

x 

905-377

ELECT ASSY,(ASM) CARRIAGE MTR 0R68 25W

  1

 1

x 

907-395

P.ASSY, (VSPM) STOP                   

  1

 2

x 

907-426

P.ASSY, (VSPM) 2-POSN NON-ILLUM SWITCH

  1

 1

x 

907-954

P.ASSY, (ASM) TRAY LIFT MOTOR & GEAR  

  1

 1

x 

909-303

PART ASSY, SIDE LAY RACK              

  1

 1

x 

909-304

PART ASSY, SIDE LAY RACK (MODIFIED)   

  1

 3

x 

914-493

BELT, (ASM) MAT-02H-25-382 LONG       

  1

Summary of Contents for Automatic SpineMaster

Page 1: ...ss AutomaticSpineMaster Service Manual Issue Date 17 June 2004 Issue Number 1a Part Number 969 235 Watkiss Automation Ltd 1 Blaydon Road Middlefield Industrial Estate Sandy Beds SG19 1RZ United Kingdo...

Page 2: ...hts Reserved Reproduction adaptation or translation without prior written permission is prohibited except as allowed under the copyright laws Warranty The information contained in this document is sub...

Page 3: ...nual Edited 17 06 04 CONTENTS 1 Introduction 2 Status Indicator RAPs 3 Quality RAPS 4 Service Procedures 5 Illustrated Parts Catalogue 6 General Procedures 7 Wiring Diagrams Electrics 8 Installation P...

Page 4: ...Watkiss Automatic SpineMaster Service Manual Edited 17 06 04...

Page 5: ...1 Introduction SECTION PAGE Introduction 2 Product Variants 2 Terminology 2 Safety 3 Warnings 3 Warning Labels 3 Orientation 4 Product Overview 4 Paper Path 4 Basic Operating Principles 5 Book Thickne...

Page 6: ...Product Variants The Automatic SpineMaster is available as a standard machine suitable for use online to Watkiss booklet makers or off line Product variants are also available for Duplo Bourg and Nag...

Page 7: ...r practice which if not followed correctly could cause serious personal injury Caution Caution messages appear before procedures which if not observed could re sult in damage to equipment 1 4 Warning...

Page 8: ...scriptions refer to the RH right hand or LH left hand side of the machine this is always as viewed from the delivery outfeed end of the machine 1 6 Product Overview 1 6 1 Paper Path Figure 1 2 Paper P...

Page 9: ...Lower Infeed The In feed Sensors activate the Drive Motor and the booklets are transported from the infeed to the top of the machine and into the Booklet Loading Slot where they drop squarely onto th...

Page 10: ...This Carriage is driven by the Transverse Chain pow ered by the 24V Motor With the booklet firmly clamped the Carriage travels the length of the spine and the Roller Follower presses the spine into th...

Page 11: ...pine exposed to the Car riage This is necessary to form the wider spine a thicker booklet requires 1 6 4 Operating Modes Single Pass The ASM will process the booklet a single time This is the de fault...

Page 12: ...nnected equipment When hand feeding the green light flashes as each booklet is proc essed Another booklet can be inserted when the light goes out 1 7 Routine Maintenance Effective rountine maintenance...

Page 13: ...and stop see 4 3 8 Check the stop is damped correctly and adjust if necessary see 4 7 8 9 Check that the carriage runs square and tight to the anvil and bolster 10 Check that the bolster is not burred...

Page 14: ...1 10 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Introduction Routine Maintenance...

Page 15: ...r RAPs Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 2 1 Chapter 2 Status Indicator RAPs Entry RAP 2 AC Mains RAP 3 Error Indicator RAP 4 Jammed Booklet RAP 5 Carriage Motor and Transve...

Page 16: ...present Check Wiring Motor Check Drive Chains see 4 8 7 Is the Main Power Switch illuminated Go to AC Mains RAP see 2 2 Is the Error Indicator Light illuminated Is the Stacker Sup port triggering the...

Page 17: ...17 06 04 2 3 2 2 AC Mains RAP The mains switch is not illuminated Is there mains power to the Mains Lead end Check mains supply Is the fuse in the Input Socket OK Replace fuse Replace complete Input...

Page 18: ...900 197 Close the Guards Are the Guards properly closed No Check the Guard Switch and wiring Remove the jammed booklet If the problem per sists go to the Jammed Booklet RAP see 2 4 Does LED10 11 illum...

Page 19: ...Jam proce dure see 4 4 Switch the power off then on Does the Clamp open and release the booklet Remove jammed booklet and con tinue operation Is all OK No fault found Clear jam again Has the jammed b...

Page 20: ...Is the Chain correctly tensioned see 4 7 1 Does LED15 on PCB 900 197 illumi nate when booklet is on Stop Is the resistance across the Motor Balast Resistor correct 68 Ohms 5 Yes Yes No No Yes Replace...

Page 21: ...Quality RAPS Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 3 1 Chapter 3 Quality RAPS SECTION PAGE Spine Forming RAP 2 Thin Booklet RAP 3 Damaged booklet RAP 4 Poor Stacking RAP 5...

Page 22: ...uld be used Some stocks may require Double Pass Mode to achieve an even result If booklet spines are being formed unevenly check that the Stop is parallel with the Clamp and that the minimum depth is...

Page 23: ...this problem ascertain whether the booklets are within the machine specifications If not it is recommended that they are not square backed If within specifications turn the booklet so that the curl fa...

Page 24: ...wing remedial ac tion Dirty marks on spine Clean carriage see 4 3 Check stitch heads are not over lubricated Check ink is dry and toner properly fused Dirty marks on cover Check clean belts Use cloth...

Page 25: ...ulling them out from underneath the shaft When the springs are not required they should be tucked back under the shaft 2 Bypass Mode The booklets bypass the SquareBacking process and will be delivered...

Page 26: ...3 6 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Quality RAPS Poor Stacking RAP...

Page 27: ...tting the Solenoid 14 Adjusting the Stop 14 Adjusting the Stop Damping 15 De burring the Bolster 16 Replacing Components 17 Replacing the Holding Magnet 17 Replacing the Power Interface PCB 17 Replaci...

Page 28: ...per 4 1 2 Metric and Imperial Measurements In most cases metric measurements and specifications are used in this manual A conversion chart is included in this manual see 10 4 4 1 3 Machine Covers Figu...

Page 29: ...itch off the power and disconnect the mains input lead 2 Remove the Side Covers 3 Remove the Infeed Assembly see 4 6 1 4 Before hand cranking the ASM it is first necessary to release the Drive Motor C...

Page 30: ...et litho blanket wash or RS Solvent Cleaner Aerosol Watkiss Part No 951 097 Always ob serve any health and safety information supplied with cleaning products Warning Cleaning solvents are flammable DO...

Page 31: ...from the machine If the booklet is jammed behind the Stop and it cannot be removed by this method then the manual method must be employed 4 5 2 Manual Carriage Reset and ASM Purge Procedure Procedure...

Page 32: ...anually swivel the Stop Assembly away from the booklet see Figure 4 6 Remove the book let from the machine 7 Replace the Side Covers 8 Reconnect the mains power supply and test the machine is operatin...

Page 33: ...e Figure 4 9 5 Lift and remove the Infeed Assembly see Figure 4 10 4 6 2 Removal of the Top Delivery Assembly 1 Switch off the power and disconnect the mains input lead 2 Remove the Side Covers 3 Remo...

Page 34: ...ocedure 1 Make sure the Carriage is parked on the RH side of the machine 2 Switch off the power and disconnect the mains input lead 3 Remove the LH Side Cover 4 Check the tension in the Transverse Cha...

Page 35: ...end of the Carriage Guide They must be adjusted so that the Carriage clears the Book Infeed Slot but does not to reach the End stops on the Carriage Guide They may need adjusting periodically if the...

Page 36: ...vate the Clamp Optical Sensor 8 Check the stop position of the Carriage When viewed from above the centre line of the trailing Carriage Cam Roller should align with the verti cal face of the Aluminium...

Page 37: ...ts 5 To check that the Sensor is positioned correctly refit the Infeed Assembly and switch the ASM on Check that the Clamp is in the open position and that the LED on the Sensor or LED18 on PCB 900 19...

Page 38: ...extend out to a point just behind the Transport Belts 7 Adjust as necessary by setting the back locking nut position The front locking nut secures the Sensor to the Bracket The back locking nut deter...

Page 39: ...the Actuator Pawl WARNING When operating the ASM with covers removed be careful of moving compo nents and live circuits 8 Release the Clutch Release Lever 9 Replace the Infeed Assembly and connect bu...

Page 40: ...recheck the airgap 4 7 7 Adjusting the Stop If booklet spines are being formed unevenly it is possible that the Stop needs adjusting It is essential that the Stop is parallel with the Clamp and that...

Page 41: ...slowly rotate the Adjuster Shaft until the Stop is released 7 Loosen the Trantorque Bush on the end of the Adjuster Shaft Rotate the Adjuster Shaft anti clockwise and retighten the Trantorque Bush 8...

Page 42: ...e The damaged area of the Clamp can be smoothed with a fine file or an oil stone used for sharpening cutting tools 1 Switch off the power and disconnect the mains input lead 2 Examine the faulty bookl...

Page 43: ...4 8 2 Replacing the Power Interface PCB The Power Interface PCB may be at fault if fuses blow regularly or if there are components in the ASM that are not receiving power Procedure 1 Switch off the po...

Page 44: ...on see Figure 4 27 4 Remove the Infeed Assembly see 4 6 1 to give access to the Transformer mounting screws 5 Remove the M5 screws that hold the Transformer in place remove Trans former 6 When fitting...

Page 45: ...Cam Links It is very unlikely that a Cam Link will ever need replacing However it may be necessary if the spines are not being formed evenly across the full width of thin booklets this may be due to a...

Page 46: ...ssembly 4 Remove the Side Covers 5 Position the carriage to give access to the Chain Link Shaft from the Rear Access Panel 6 Undo the two screws that hold the Chain Link Shaft 265 683 to the Car riage...

Page 47: ...rformance and increase chain wear If wear is observed on either the Chains or the Sprockets it is ad visable to replace both as a full set Procedure 1 Switch off the power and disconnect the mains inp...

Page 48: ...et teeth have not become worn or damaged as this will affect performance and increase chain wear If wear is observed on either the Chains or the Sprockets it is ad visable to replace both as a full se...

Page 49: ...rmediate Drive Sprocket do not remove the Clutch Shaft completely slide the worn Sprocket off and replace with a new one Re assemble the Clutch Shaft Assembly in the reverse order 2 Place the Clutch A...

Page 50: ...ve Sprocket grub screw 5 Re assemble the ASM Connect mains power and test 4 8 11 Replacing the Final Drive Sprocket If the Final Drive Sprocket becomes worn or damaged it must be replaced to prevent f...

Page 51: ...the Intermediate Drive Sprocket Tight en the grub screw 9 Re assemble the ASM Connect the mains power and test 4 8 12 Replacing the 24V Motor The 24V Motor powers the Carriage It may be at fault if th...

Page 52: ...ransverse Chain is par allel with the Drive Mounting Plate Recheck this after tightening the Trantorque Bush 4 8 13 Replacing the Cooling Fan The Cooling Fan cools the Drive Motor The Cooling Fan shou...

Page 53: ...feed Assembly see 4 6 1 4 Using a pin punch and hammer knock the Roll Pin out of the RH end of the Drive Shaft that passes through the Clutch Remove the large Nylon Spacer 5 Find the Connector Link in...

Page 54: ...e Clutch Solenoid If the solenoid fails the Clutch will not fire It is possible to replace the Clutch Solenoid without removing the Clutch Assembly 1 Remove the Infeed Assembly see 4 6 1 2 Unplug the...

Page 55: ...ing other than a booklet They are unlikely to fail in normal operation 1 Switch off the power and disconnect the mains input lead 2 Remove the Side Covers 3 Remove the Top Delivery Assembly see 4 6 2...

Page 56: ...860 from the Anvil Tie them out of the way 8 Remove the Bolster Sensor Mount 253 349 from the Bolster 9 Find the Connector Link in the Main Drive Chain and remove this Chain see 4 8 7 10 Remove the St...

Page 57: ...just the Cam Eccentric Bearings 15 Rotate the Cam Eccentric Bearings anti clockwise using a flat blade screwdriver to release the pressure on the Bolster 16 To remove the Bolster undo the Spigot Blade...

Page 58: ...anti clockwise direction This prevents them from being overtightened when they are set 8 Apply a moderate pressure on the face of each Bearing in turn with your finger as you roll the Bolster back and...

Page 59: ...Fit the new Stop Assembly 7 Rebuild the ASM but do not refit the Side Covers 8 Adjust the Stop see 4 7 7 9 Refit the Side Covers 4 8 19 Replacing the Upper Infeed Sensor If the ASM starts when a book...

Page 60: ...so that the Cable exits the back of the Housing to the left 8 Attach the upper plastic nut and leave finger tight 9 Place the Sensor Cable in position along the edge of the Sensor Plate Loosely cable...

Page 61: ...tic nut to grip once the Sensor Housing has been inserted into the Mounting Bracket 7 Insert the Sensor Housing through the hole in the Sensor Plate Turn the Sensor so that the Cable exits the back of...

Page 62: ...remove the Deflector Plate from the machine see Figure 4 51 6 Remove the two Sensor Mounting Bracket fixing screws 7 Loosen and remove the front plastic locking nut that is securing the Sensor to the...

Page 63: ...clearly to show the correct position 13 Thread the Sensor Cable into position and connect to the PCB Ensure that there is just enough slack at the PCB end to prevent stress on the connec tion Fasten c...

Page 64: ...4 38 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Service Procedures Replacing Components...

Page 65: ...ON ISSUE DATE SERIAL NO FILE NAME 964 680 Automatic SpineMaster IPC Issue 1 06 2003 WA ASM 0010 0044 asm1ipc pdf 964 681 Automatic SpineMaster IPC Issue 2a 03 2004 WA ASM 0045 asm2ipc pdf 964 700 Auto...

Page 66: ...5 2 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Illustrated Parts Catalogue...

Page 67: ...s Automatic SpineMaster Service Manual Edited 17 06 04 6 1 Chapter 6 General Procedures SECTION PAGE Product Specifications 2 Safety Data Sheet 3 Space Requirements 4 Recommended Tools Consumables 5 R...

Page 68: ...uction and specifications are subject to operating conditions The specified paper thickness figures are given for guidance only The actual performance of the machine will depend on the nature of the p...

Page 69: ...level at operator bystander position Radio interference Radiation Ozone emission Standby 0 dB A In use 72 dB A typical Complies with Directive 89 336 EEC Not applicable Not applicable Room volume Roo...

Page 70: ...ocedures Space Requirements 6 3 Space Requirements VERSION A WIDTH B DEPTH C HEIGHT ASM 707mm 28 745mm 29 1161mm 45 ASMB 707mm 28 751mm 29 1138mm 45 ASMD 707mm 28 690mm 27 1138mm 45 ASMN 707mm 28 762m...

Page 71: ...anner Combination 8mm M5 952 067 Spanner Combination 13mm M8 952 068 Spanner Combination 17mm M10 955 005 Spanner 19mm A F Spanner 10mm A F 952 056 Pliers Side cutters small 952 076 952 044 Circlip Pl...

Page 72: ...ded Spare Parts 6 5 Recommended Spare Parts Recommended spare parts lists are included in the Appendix of this manual Full Recommended Spares List Automatic SpineMaster 115V Full Recommended Spares Li...

Page 73: ...presence 3 Clamp Open Proximity Sensor 4 RH Limit LH Limit Proximity Sensors 4 Stacker Advance Sensor 4 Stacker Full Microswitch 4 Guard Switches 4 Transformer 4 Block Diagram 6 SpineMaster Control P...

Page 74: ...ensor 905 376 Guard Switch for Top Delivery Assembly 700 088 Guard Switch for Stacker Open 700 088 Stacker Advance Switch 700 402 Stacker Full Switch 700 088 PCBS ASM Payout Interface PCB 900 201 Powe...

Page 75: ...no drive but the clamp will still operate If F6 fails the ASM will not function at all The ASM may work out of phase once fuses have been replaced To correct this simply switch the machine off and the...

Page 76: ...ch is activated when the stacker is full 7 4 7 Guard Switches Guard Switches disconnect power if the Stacker or Top Delivery Assembly are open 7 5 Transformer The transformer is fitted with push fit T...

Page 77: ...Wiring Diagrams Electrics Transformer Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 7 5 1 0 0 115 200 2 3 0 F6 SK3 Figure 7 1 Transformer Tap Settings 115V Selected Taps Blue...

Page 78: ...7 6 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Wiring Diagrams Electrics Block Diagram 7 6 Block Diagram...

Page 79: ...Wiring Diagrams Electrics SpineMaster Control PCB 900 197 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 7 7 7 7 SpineMaster Control PCB 900 197 7 7 1 900 197 Schematic sheet 1 2...

Page 80: ...7 8 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Wiring Diagrams Electrics SpineMaster Control PCB 900 197 7 7 2 900 197 Schematic sheet 2 2...

Page 81: ...Wiring Diagrams Electrics SpineMaster Control PCB 900 197 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 7 9 7 7 3 900 197 Indicators...

Page 82: ...7 10 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Wiring Diagrams Electrics ASM Machine Interface PCB 900 198 7 8 ASM Machine Interface PCB 900 198...

Page 83: ...Wiring Diagrams Electrics ASM Payout Interface PCB 900 201 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 7 11 7 9 ASM Payout Interface PCB 900 201...

Page 84: ...7 12 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Wiring Diagrams Electrics Power Interface PCB 900 141 7 10 Power Interface PCB 900 141 7 10 1 Power Interface PCB 900 141 Schematic...

Page 85: ...Wiring Diagrams Electrics Power Interface PCB 900 141 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 7 13 7 10 2 Power Interface PCB 900 141 Layout...

Page 86: ...7 14 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Wiring Diagrams Electrics Power Interface PCB 900 141...

Page 87: ...s 2 Prior to Installation 2 Installing the ASM onto a Watkiss Automatic Trimmer 3 Installing the ASM onto a Watkiss Manual Trimmer 6 Installing the ASM onto a Watkiss TrimMaster 8 Installing the ASM o...

Page 88: ...hine must only be plugged into an electrical supply line of the correct voltage and with a proven earth Any damage caused by failure to do so will not be covered by the guarantee The required machine...

Page 89: ...3 0mm 952 060 Spanner Combination 5 5mm 1 Disconnect the Automatic Trimmer from the mains power supply 2 Remove the rear inspection plate and RH side cover Note For machines PRIOR to serial no ATR 113...

Page 90: ...supplied to the rear inspection plate Fit the securing wire of the bypass plug under one of the socket retaining screws 6 Thread the loose ends of the interface cable through the motor hole and fit th...

Page 91: ...side cover to the ATR 11 Reconnect the ATR to the mains power supply and check that the ASF ATR functions correctly This will prove that the interface installation is correct Check trim guard open fun...

Page 92: ...y 2 Remove the Rear Inspection Plate and discard 3 Disconnect the cable to PL2 on the Trimmer Interface PCB 900 118 4 Fit the Interface Socket and Cable Assembly to the new Rear Inspection Plate Fit t...

Page 93: ...ect the VTR to the mains power supply and check that the VSF VTR functions correctly This will prove that the interface installation is correct Check Trim Guard Open function 9 Disconnect the Bypass P...

Page 94: ...z 940 067 Interface Kit Fixing ASPM VATR VTMP TMP prior to 1189 and TMS prior to 0059 914 838 Kit VATR VTMP VTMS to ASPM Fitting 952 043 Allen Key L 2 0mm 952 045 Allen Key L 3 0mm 952 060 Spanner Com...

Page 95: ...tape 4 Spot drill the holes using the 3 3mm diameter drill sup plied 5 Remove the drill jig 6 Drill the 5 holes previously spot drilled through taking care not to damage any wires inside the TrimMaste...

Page 96: ...nnect the cable to PL1 Main Control and PL6 DRV on the Trimmer Control PCB 12 Connect the interface cable to the 2 connectors PL1 and PL6 on the Trimmer Control PCB and reconnect the two previously di...

Page 97: ...tkiss Automatic SpineMaster Service Manual Edited 17 06 04 8 11 16 Align the ASM to the rear of the TrimMaster and connect the ASM interface lead to the TrimMaster interface socket 17 Connect the ASM...

Page 98: ...y 952 069 Spanner Combination 14mm 1 Remove the Outfeed Conveyor from the BDF and fit the BDF Docking Assembly in its place 2 Position the ASMB inline with the BDF so that the Dock ing Alignment Post...

Page 99: ...230V including 914 863 Fixing Kit ASM to Duplo Power drill 3 3mm Procedure 1 Remove the Trimmer LH Side Cover as viewed from the delivery end 2 Remove the Trimmer Rear Cover 3 Position the drill jig...

Page 100: ...nd black wires to these spades Connect the existing relay wires onto the male spades on the interface cable assembly 13 Clip the interface wiring into the existing cable clips 14 Refit the Side Cover...

Page 101: ...e ASM to the mains power 19 Reconnect the Trimmer to the mains power supply and check that the system functions correctly This will prove that the interface installation is correct 20 Remove the Bypas...

Page 102: ...est Cooling Slot Secure the jig with tape and drill the 5 x 3 3mm holes 3 Open out the centre hole using a 17mm hole saw 4 De burr the holes and clean away the swarf 5 Fit the interface socket using...

Page 103: ...height of the ASM by adjusting the feet until the Infeed is just in line or just lower than the Duplo Out feed 15 Connect the ASM to the mains power 16 Connect the Interface Cable to the Connector fi...

Page 104: ...ions are included here PARTS REQUIRED TOOLS REQUIRED 062 031 Automatic SpineMaster Nagel Interface 115V 062 032 Automatic SpineMaster Nagel Interface 230V including 914 848 Fixing Kit Nagel Trimmer fo...

Page 105: ...dited 17 06 04 8 19 3 Position the drilling jig onto the Trimmer as shown Drill 5 holes using a 3 3mm drill bit 4 Enlarge the centre hole to 17mm using a hole saw and arbor De burr the holes and clean...

Page 106: ...allation Procedures Installing the ASM onto a Nagel Trimmer 7 Fit the shorting plug wire onto the bottom left screw 8 Connect the red and purple wires onto the blue outfeed motor control relay Observe...

Page 107: ...black wire to position 10 on the Nagel terminal block Observe the routing for the wires as shown in the photo graph Use the cable tie pads to secure the wires 12 Refit the cover on the electrical comp...

Page 108: ...ther and connect the two machines with the orange thumb screws 16 Connect the ASM interface cable 17 Connect the Trimmer and the ASM to the mains electric ity supply 18 If the ASM is not used the bypa...

Page 109: ...atic SpineMaster Operator Guide French 1 01 2003 asm1_fr pdf 960 663 Watkiss Automatic SpineMaster Operator Guide German 1 01 2003 asm1_de pdf 960 664 Watkiss Automatic SpineMaster Operator Guide Span...

Page 110: ...9 2 Watkiss Automatic SpineMaster Service Manual Edited 17 06 04 Operator Manuals...

Page 111: ...0 1 Chapter 10 Appendix SECTION PAGE Recommended Spares List Automatic SpineMaster 115V 2 Recommended Spares List Automatic SpineMaster 230V 4 First Line Support Spares Kit Automatic SpineMaster ASMB...

Page 112: ...RETURN 1 1 x 265 683 SHAFT VSPM CHAIN LINK 1 1 Pk 310 106 PLASTIC MLDG SIDE LAY PINION 5 1 x 310 710 PLASTIC MOULDING SIDE LAY MOD L H 1 1 x 310 711 PLASTIC MOULDING SIDE LAY MOD R H 1 1 Pk 330 301 R...

Page 113: ...NG 1 2 x 914 500 BELT INFEED LOWER MAT 02Hx25x797 LONG 1 2 x 914 503 BELT ASM STACKER MAM 04Hx25x1012 1 1 x 914 504 BELT STACKER MAM 04H x 25 x 536 LONG 1 1 x 914 507 BELT ASM HTD 375 5M 9mm WIDE 1 1...

Page 114: ...1 Pk 310 106 PLASTIC MLDG SIDE LAY PINION 5 1 x 310 710 PLASTIC MOULDING SIDE LAY MOD L H 1 1 x 310 711 PLASTIC MOULDING SIDE LAY MOD R H 1 1 Pk 330 301 RUBBER MOULDING FEED WHEEL WHITE 10 1 Pk 400 35...

Page 115: ...FEED LOWER MAT 02Hx25x797 LONG 1 2 x 914 503 BELT ASM STACKER MAM 04Hx25x1012 1 1 x 914 504 BELT STACKER MAM 04H x 25 x 536 LONG 1 1 x 914 507 BELT ASM HTD 375 5M 9mm WIDE 1 1 x 914 508 BELT ASM HTD 9...

Page 116: ...NO DESCRIPTION PK SIZE 2 Pk 180 383 SPRING VSPM STOP RETURN SPRING 2 1 Pk 330 301 RUBBER MOULDING FEED WHEEL WHITE 10 1 Pk 730 010 FUSE 20mm 3 15A GLASS ANTI SURGE T 10 1 Pk 730 020 FUSE 1 25 10 0A HR...

Page 117: ...7 10 4 Conversion Chart PAPER SIZE MILLIMETRES EQUIVALENT IN INCHES A5 148 x 210 5 x 8 A4 210 x 297 8 x 11 A3 297 x 420 11 x 17 B3 364 x 520 14 x 20 PAPER WEIGHT GSM G M2 EQUIVALENT IN USA 35 8 bond...

Page 118: ...ur aim to constantly improve our publications you can use the following feedback form to send us your com ments about accuracy and quality Please give specific page references and fax the completed fo...

Page 119: ......

Page 120: ...aster Service Manual Edited 17 06 04 Part Number 969 235 Watkiss Automation Ltd 1 Blaydon Road Middlefield Industrial Estate Sandy Beds SG19 1RZ United Kingdom tel 44 0 1767 682177 fax 44 0 1767 69176...

Reviews:

No comments

Related manuals for Automatic SpineMaster

MBM StitchFold Operation Manual preview
StitchFold
Brand: MBM Pages: 27
Hans Grohe Aqittura M91 SodaBase Instructions For Use And Instalation preview
Aqittura M91 SodaBase
Brand: Hans Grohe Pages: 20

Brands by name

Popular brands

Load more brands