Waterous AQUIS ULTRAFLOW Installation, Operation And Maintenance Manual Download | Manualshive

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Introduction

Product Overview

Installation

Operation

Maintenance

Hydraulic Hoses—Overview

The illustrated shows a typical hose installation. However, you can mirror the connections to the hydraulic ATF reservoir to best suit your application.

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Summary of Contents for AQUIS ULTRAFLOW

Page 1: ...OW Industrial Foam Proportioner Installation Operation and Maintenance Form Number F 2826 Issue Date Revision Date Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com ...

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Page 3: ... System Components Hydraulic Oil Heat Exchanger 43 System Components Hydraulic Oil Reservoir 45 System Components Hydraulic Reservoir Level Sensor 47 System Components Hydraulic Reservoir Temperature Sensor 49 System Components Suction Strainer 51 System Components Hydraulic Oil Filter Components 53 System Components Paddlewheel Flowmeter 55 System Components 2 inch Magnetic Flowmeter 57 System Co...

Page 4: ...Wire Routing 90 Main Components Overview 91 Electrical Connections Overview 93 Hydraulic Components Overview 95 Hydraulic Hoses Overview 97 Plumbing and Components Overview 99 Wiring the Source Select Switch 101 Installing the DLA Identification Labels 102 Connecting the 1 Inch DLA 103 Connecting the 2 Inch DLA 104 Connecting Pump Discharge Pressure Sensor 105 Connecting the Priming Valve 106 Conn...

Page 5: ... Patch 128 Understanding the Configuration Menu 129 Default 129 Help 130 Help 131 Exit 132 MFG 133 Show 134 Set 135 Image 136 Backup 137 Restore 138 Net 139 Mode 140 Understanding the Network Settings Menu 141 Default 141 Help 142 Exit 143 Enable 144 Disable 145 Client 146 Hotspot 147 Pass 148 Zone 149 Connect 150 Log 151 Scan 152 Save 153 Delete 154 ...

Page 6: ...6 Log 167 Scan 168 Reset 169 Term 170 Restart 171 Understanding the Calibration Menu 172 Default 172 Help 173 Exit 174 Setting the CAN Node and Valve Address 175 Calibrating the Paddlewheel Flowmeter 176 Operating a DLA Manually 177 Understanding the Operation Menu 178 Default 178 Help 179 Exit 180 App 181 Usage 182 Life 183 Status 184 Log 185 Scan 186 ...

Page 7: ...uttons 201 Defining the Solution Screen Telemetry 202 Defining the System Screen Buttons 203 Defining the System Screen Telemetry 204 Enabling and Disabling a DLA Screen Views 205 Adjusting the Solution Screen 207 Switching the Concentrate Source Screen View 208 Refilling the On Board Supply Tank Screen View 210 Manually Priming the Concentrate Line 212 Transferring Concentrate 213 Relaying Concen...

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Page 9: ...l the equipment if you are not familiar with the tools and skills needed to safely perform the required procedures proper installation is the responsibility of the purchaser Do not operate the equipment when safety guards are removed Do not modify the equipment Regularly check for leaks worn or deteriorated parts NOTICE Modifying the equipment can damage components and void your warranty Do not mo...

Page 10: ...storing the apparatus Freeze Damage Do not touch the surface during operation allow it to cool after operating Hot surface can burn you Hot Surface Drain the pump after use and before servicing Liquid ejected at high pressure can cause serious injury High Pressure Do not operate beyond recommended pressure Liquid ejected at high pressure can cause serious injury High Pressure ...

Page 11: ...tion Operation Maintenance Keep clear of moving parts when the equipment is operating Rotating parts can cause severe injury or death Moving Parts Purge all pressure before servicing Liquid ejected at high pressure can cause serious injury High Pressure ...

Page 12: ...with the basic knowledge of operating similar equipment The information in this document is subject to change without notice This document is divided into the following sections Safety This section describes general precautions and alert symbols that are in this document Introduction This section is an overview of the document Product Overview This section describes the components that make up the...

Page 13: ...13 217 Safety Introduction Product Overview Installation Operation Maintenance AQUIS ULTRAFLOW Industrial Foam Proportioner System 1 4 5 3 2 9 8 7 6 ...

Page 14: ...l this power relay enables and disables power to the DLA Remote I O optional this adds a node controller to the system for additional options required in your application Various cables and wire harnesses these provide communication and power to system components 2 Discharge line assembly This manages the concentrate injected into the solution capable discharge The system can control up to 16 DLAs...

Page 15: ...y foam concentrate for the system The components in this subsystem include Foam concentrate supply tank this contains the on board foam concentrate supply Tank full sensor this indicates a tank full condition to the system Tank low sensor this indicates a tank low condition to the system Tank level sensor this is an installer supplied sensor and display that indicates the supply level in the tank ...

Page 16: ...ode controllers to one another 8 Transfer line This allows you to transfer or relay concentrate from the apparatus to another location The components in this subsystem include Node controller this connects to and controls the concentrate control valve flowmeters CANbus splitter and cable this passes CANbus bus commands to the next node controller in the chain Concentrate control valve this control...

Page 17: ...roduction Product Overview Installation Operation Maintenance System Components Tellurus HMI The Tellurus display or HMI displays current operations and provides operator control over the system 2 1 3 4 9 8 6 7 5 83826 ...

Page 18: ...trols 3 Mounting knob This secures the HMI to the apparatus 4 Mounting bracket This secures the HMI to the apparatus 5 RJ45 connector This connects to a secondary HMI or truck Ethernet network 6 WIFI connector This connects to a WIFI antenna for wireless access 7 GPIO connector This connects external power and the control box 8 GPS connector This connects to the GPS antenna for location informatio...

Page 19: ...19 217 Safety Introduction Product Overview Installation Operation Maintenance System Components Tellurus Antenna The Tellurus antenna receives WiFi and GPS signals 1 2 3 4 8410009 ...

Page 20: ...Control Box Feature Feature Description Description 1 Antenna This receives the WiFi and GPS signals 2 Nut cover This secures the antenna to the apparatus 3 GPS connector This connects to the GPS connector to the Tellurus HMI 4 WiFi Connector This connects to the WiFi connector to the Tellurus HMI ...

Page 21: ...nents Control Box The PLC Distribution Module PDM control box monitors and controls the foam proportioning system It connects to various components in the system and contains a main and secondary backup provided with the manual override option programmable logic controllers PLCs 2 3 4 1 83818 ...

Page 22: ...omponents PDM Control Box Feature Feature Description Description 1 PDM control box This houses control electronics and PLCs 2 Mounting tab This mounts the box to the apparatus 3 Cover This is the sealed IP67 rated cover for the PDM box 4 Cover latch This secures the cover to the PDM box ...

Page 23: ...23 217 Safety Introduction Product Overview Installation Operation Maintenance System Components PDM Control Box Connectors 1 9 5 13 3 11 7 15 2 10 6 14 4 12 8 16 17 18 19 83818 ...

Page 24: ...ntrate pump 9 Pump speed This monitors the concentrate pump speed 10 Pump intake select switch This signal is provided by the apparatus to determine if the concentrate is source from an on board or off board supply 11 Concentrate tank low This connects to a tank level switch that indicates the concentrate supply in the tank is low 12 Concentrate tank high This connects to a tank level switch that ...

Page 25: ...uction Product Overview Installation Operation Maintenance System Components Node Controller The node controller connects to and controls the concentrate control valve flowmeters and additional DLAs 1 2 3 4 5 6 7 8 9 83807 ...

Page 26: ...oller is powering the flowmeters 4 Valve enable LED This LED illuminates when the node controller is powering the control valve 5 Paddlewheel flowmeter connector This connects to the flowmeter on the solution capable discharge female socket 6 Electric valve connector This connects to the control valve 7 Concentrate meter connector This connects to the magnetic flowmeter on the DLA female socket 8 ...

Page 27: ...ct Overview Installation Operation Maintenance System Components 2 inch Valve Assembly The DLA manages the concentrate injected into the solution capable discharge An ULTRAFLOW system can control up to 16 DLAs 6 4 5 1 2 3 9464 9470 1 ...

Page 28: ...ters the valve assembly 2 inch victaulic 2 Node controller This monitors and controls the valve assembly 3 Node controller mount This mounts the node controller to the valve assembly plumbing 4 Magnetic flowmeter 2 inch This measures concentrate flow 5 Electric valve This controls the concentrate flow into the discharge line 6 Concentrate outlet This is where the concentrate exits the valve assemb...

Page 29: ...oduct Overview Installation Operation Maintenance System Components 1 inch Valve Assembly The DLA manages the concentrate injected into the solution capable discharge An ULTRAFLOW system can control up to 16 DLAs 1 2 3 6 4 5 7 9463 ...

Page 30: ... victaulic 2 Node controller This monitors and controls the valve assembly 3 Node controller mount This mounts the node controller to the valve assembly plumbing 4 Magnetic flowmeter 1 inch This measures concentrate flow 5 Electric valve This controls the concentrate flow into the discharge line 6 Check valve This prevents improper fluid flow in the line 7 Concentrate outlet This is where the conc...

Page 31: ... Operation Maintenance System Components Optional 1 inch Recirculation Line Assembly The optional recirculation line balances the concentrate supply lines when flowing lower than the minimum concentrate pump specification 30 g min 114 L min 1 2 3 6 4 5 9466 ...

Page 32: ...oncentrate enters the valve assembly 1 inch victaulic 2 Node controller This monitors and controls the valve assembly 3 Node controller mount This mounts the node controller to the valve assembly plumbing 4 Magnetic flowmeter 1 inch This measures concentrate flow 5 Valve This opens and closes during low flow operation 1 inch NPT 6 Electric valve This controls the concentrate flow into the recircul...

Page 33: ...iew Installation Operation Maintenance System Components Priming Valve Assembly The optional recirculation line balances the concentrate supply lines when flowing lower than the minimum concentrate pump specification 30 g min 114 L min 1 3 2 ...

Page 34: ...ntenance System Components Priming Valve Assembly Feature Feature Description Description 1 Electric valve This controls the concentrate valve 1 inch NPT 2 Valve This opens and closes during priming 1 inch NPT 3 Cable This connect to apparatus power and the CANbus system ...

Page 35: ...oduct Overview Installation Operation Maintenance System Components Concentrate Pump Assembly The Concentrate pump assembly contains the concentrate pump and an assembly frame to mount the hydraulic motor 1 2 4 6 5 3 9 10 8 7 83803 ...

Page 36: ... drive shaft This drives the concentrate pump 4 Assembly frame mounting hole This mounts the assembly mount to the apparatus 5 Concentrate inlet This is where the concentrate exits the pump 4 inch victaulic 6 Concentrate pump mounting hole This mounts the pump to the apparatus 7 Pump speed connector This connects to the cable from the control box 8 Flow direction indicator This shows the flow dire...

Page 37: ...ntroduction Product Overview Installation Operation Maintenance System Components Hydraulic Motor The hydraulic motor drives the concentrate pump The hydraulic motor is controlled by the hydraulic pump 1 2 3 5 4 V4141 ...

Page 38: ...r 1 inch split flange SAE J518 code 62 2 A port This connects to the A port on the hydraulic pump to drive the motor 1 inch split flange SAE J518 code 62 3 Hydraulic output port This connects to the hydraulic cooler 1 1 16 12 UN 2B inch O ring boss SAE J514 code 62 4 Mounting face This mounts the motor to the concentrate pump assembly frame 5 Hydraulic motor shaft This is connects to the concentra...

Page 39: ...217 Safety Introduction Product Overview Installation Operation Maintenance System Components Spider Coupler The coupler connects the hydraulic motor shaft to the concentrate pump shaft 2 3 1 V4149 2 V4150 ...

Page 40: ...oupler Feature Feature Description Description 1 Motor hub This connects to the hydraulic motor Note The motor hub and pump hub are interchangeable 2 Elastomer spider This transfers torque between the hubs 3 Pump hub This connects to the concentrate pump Note The pump hub and motor hub are interchangeable ...

Page 41: ...41 217 Safety Introduction Product Overview Installation Operation Maintenance System Components Hydraulic Pump 3 1 2 4 5 12 9 8 6 7 10 11 V4140 ...

Page 42: ...ernal spline 6 A Port output This connects to the A port on the hydraulic motor 1 inch split flange SAE J518 code 62 7 S Port input This is the hydraulic ATF supply port 1 5 8 12UN 2B 8 B Port output This connects to the B port on the hydraulic motor 1 inch split flange SAE J518 code 62 9 L1 case drain port This returns internally leaked hydraulic ATF to the reservoir 1 1 16 12 UN 2B inch O ring b...

Page 43: ...217 Safety Introduction Product Overview Installation Operation Maintenance System Components Hydraulic Oil Heat Exchanger The hydraulic ATF heat exchanger manages the hydraulic ATF temperature 1 2 3 V4144 ...

Page 44: ...em Components Hydraulic Oil Cooler Feature Feature Description Description 1 Oil input This is where the hydraulic ATF enters the cooler 16 SAE 2 Thermal controller port This the port for the thermal controller 8 SAE 3 Oil output This is where the hydraulic ATF exits the cooler 16 SAE ...

Page 45: ...llation Operation Maintenance System Components Hydraulic Oil Reservoir The hydraulic ATF reservoir contains the hydraulic ATF supply The ports on the reservoir are mirrored and interchangeable to best suit your application 1 3 2 5 4 6 9 8 10 7 V4142 ...

Page 46: ...e lower port This connects to the hydraulic pump inlet in typical applications 1 1 4 inch NPT 5 Magnetic drain port This is where hydraulic ATF is drained the from the reservoir and contains a magnet to collect metal partials 6 Fill port This is where hydraulic ATF is added to the reservoir 7 Sight gauge This shows the hydraulic ATF level in the reservoir 8 Right side upper port This port connects...

Page 47: ... Safety Introduction Product Overview Installation Operation Maintenance System Components Hydraulic Reservoir Level Sensor The optical level sensor monitors the hydraulic ATF level in the reservoir 1 2 53473 ...

Page 48: ...ion Operation Maintenance System Components Hydraulic Reservoir Optical Level Sensor Feature Feature Description Description 1 Connector This connects to the cable from the control box 2 Optical sensor This determines the hydraulic ATF level 1 4 inch NPT ...

Page 49: ...ty Introduction Product Overview Installation Operation Maintenance System Components Hydraulic Reservoir Temperature Sensor The temperature sensor monitors the hydraulic ATF temperature in the reservoir 1 2 V3887 ...

Page 50: ...n Operation Maintenance System Components Hydraulic Reservoir Temperature Sensor Feature Feature Description Description 1 Connector This connects to the cable from the control box 2 Temperature probe This measures the hydraulic ATF temperature 1 4 inch NPT ...

Page 51: ...7 Safety Introduction Product Overview Installation Operation Maintenance System Components Suction Strainer The suction strainer filters debris from the hydraulic oil before it exits the reservoir 2 1 V4143 ...

Page 52: ...view Installation Operation Maintenance System Components Suction Strainer Feature Feature Description Description 1 1 1 4 inch NPT thread This threads into the reservoir tank 2 3 4 inch NPT thread This threads into the output fitting V4143 ...

Page 53: ... Product Overview Installation Operation Maintenance System Components Hydraulic Oil Filter Components The hydraulic oil filter assembly that contains the filter head filter and filter life indicator 1 2 3 5 4 V4146 V4147 V4148 ...

Page 54: ...ature Feature Description Description 1 Filter head inlet This this is the inlet for the hydraulic oil 2 Filter life indicator This indicates the filter condition 3 Filter This filters the hydraulic oil 4 Flow indicator This show the flow direction 5 Filter head outlet This this is the outlet for the hydraulic oil V4146 V4147 V4148 ...

Page 55: ...17 Safety Introduction Product Overview Installation Operation Maintenance System Components Paddlewheel Flowmeter The paddle wheel flowmeter measures the flow in the solution capable discharge 1 2 3 63859 ...

Page 56: ...onents Paddlewheel Flowmeter Feature Feature Description Description 1 Flowmeter cable This connects to the cable from the associated DLA node controller 2 Body This installs into the discharge line 2 inch NPT 3 Paddlewheel This measure the water flow in the solution capable discharge 63859 ...

Page 57: ...57 217 Safety Introduction Product Overview Installation Operation Maintenance System Components 2 inch Magnetic Flowmeter The magnetic flowmeter measures the concentrate flow in the DLA 2 3 4 1 ...

Page 58: ...etic Flowmeter Feature Feature Description Description 1 Inlet This is where the concentrate enters the flowmeter 2 Flowmeter connector This connects to the cable from the node controller 3 Operator interface This allows you to configure the flowmeter 4 Outlet This is where the concentrate exits the flowmeter ...

Page 59: ...59 217 Safety Introduction Product Overview Installation Operation Maintenance System Components 1 inch Magnetic Flowmeter The magnetic flowmeter measures the concentrate flow in the DLA 2 3 4 1 ...

Page 60: ...etic Flowmeter Feature Feature Description Description 1 Inlet This is where the concentrate enters the flowmeter 2 Flowmeter connector This connects to the cable from the node controller 3 Operator interface This allows you to configure the flowmeter 4 Outlet This is where the concentrate exits the flowmeter ...

Page 61: ...oduct Overview Installation Operation Maintenance System Components 6 Inch Concentrate Strainer The concentrate strainer collects debris that would otherwise flow into the system and possibly damage the concentrate pump 1 2 3 V4177 ...

Page 62: ...ce System Components 6 Inch Concentrate Strainer Feature Feature Description Description 1 Inlet This is where the concentrate enters the strainer 2 Strainer This collects debris that would otherwise flow into the system 3 Outlet This is where the concentrate exits the strainer ...

Page 63: ...afety Introduction Product Overview Installation Operation Maintenance System Components Pressure Relief Valve The pressure relief valve activates when a predetermined pressure is reached in the line 2 1 V4151 ...

Page 64: ...ration Maintenance System Components Pressure Relief Valve Feature Feature Description Description 1 Outlet This is where the concentrate exits the pressure relief valve 2 inch NPT 2 Inlet This is where the concentrate enters the pressure relief valve 2 inch NPT ...

Page 65: ...65 217 Safety Introduction Product Overview Installation Operation Maintenance System Components Water Pump Pressure Sensor The pressure sensor measures the pressure in the pump discharge 1 2 ...

Page 66: ...ration Maintenance System Components Water Pump Discharge Pressure Sensor Feature Feature Description Description 1 Connector This connects to the cable from the PDM control box 2 Pressure sensor This measures pressure at the discharge of the water pump 1 4 NPT ...

Page 67: ... Introduction Product Overview Installation Operation Maintenance System Components Hydraulic Oil Cooler Thermal Controller The controller measures the hydraulic oil temperature and manages the cooler fan 1 2 V4176 ...

Page 68: ...Maintenance System Components Water Pump Discharge Pressure Sensor Feature Feature Description Description 1 Connector This connects to the cable from the PDM control box and power 2 Temperature sensor This measures hydraulic oil temperature in the heat exchanger 8 SAE ...

Page 69: ...ety Introduction Product Overview Installation Operation Maintenance System Components Concentrate Supply Level Switch The switch activates and deactivates as the concentrate level in the tank changes 1 3 2 53474 ...

Page 70: ...intenance System Components Concentrate Supply Level Switch Feature Feature Description Description 1 Connector This connects to the cable from the PDM control box and power 2 Body This threads into the tank 1 4 NPT Float This determines the concentrate level in the tank ...

Page 71: ...troduction Product Overview Installation Operation Maintenance System Components Optional Manual Override Switch The manual override switch disables the automatic control of the concentrate control valves 4 3 1 2 73664 ...

Page 72: ...nual Override Switch Feature Feature Description Description 1 Connector This connects to the cable from the PDM control box 2 Switch This switches the override On or Off 3 Switch LED This illuminates when the manual override is turned on 4 Mounting hole This mounts the manual override switch to the apparatus ...

Page 73: ...uct Overview Installation Operation Maintenance System Components Optional Manual Override Relay The power relay works with the optional manual override switch to disable automatic control of the concentrate control valves 1 3 3 2 4 ...

Page 74: ...tional Manual Override Relay Feature Feature Description Description 1 Power input post This connects to the bus power 2 Power output post This connects to the DLA power 3 Mounting hole This mounts the power relay to the apparatus 4 Relay connector This connects to the cable from the PDM control box ...

Page 75: ...ature Feature Description Description 1 CANbus output This connects to the next node in the chain or the terminating resistor female plug 2 CANbus input This connects to the previous node in the chain or the PDM control box discharge CANbus male socket 3 Node connector This connects to the node controller female socket V4192 ...

Page 76: ... Overview Installation Operation Maintenance System Components Terminal Resistor 1 Feature Feature Description Description 1 Terminal resistor This connects to the split CANbus cable female socket connector on the last DLA in the system ...

Page 77: ...eration Maintenance System Components 0 5 Meter CANbus Cable Extension 19 68 in 500 mm 1 3 2 Feature Feature Description Description 1 M12 connector This is a male connector 2 Cable This is a violet cable jacket 3 M12 connector This is a female connector V4188 ...

Page 78: ...Operation Maintenance System Components 2 0 Meter CANbus Cable Extension 6 56 ft 2 m 1 3 2 Feature Feature Description Description 1 M12 connector This is a male connector 2 Cable This is a violet cable jacket 3 M12 connector This is a female connector V4189 ...

Page 79: ...ation Maintenance System Components 0 5 Meter M12 Cable Extension 19 68 in 500 mm 1 3 2 Feature Feature Description Description 1 M12 connector This is a male connector 2 Cable This is a yellow or gray cable jacket 3 M12 connector This is a female connector V4190 ...

Page 80: ...Operation Maintenance System Components 3 0 Meter Cable Extension 9 84 ft 3 m 1 3 2 Feature Feature Description Description 1 M12 connector This is a male connector 2 Cable This is a yellow or gray cable jacket 3 M12 connector This is a female connector V4191 ...

Page 81: ... 300 mm 1 4 3 2 Feature Feature Description Description 1 M12 connector This connects to the manual override switch connector on the control box or an extension cable connected to the control box 2 Red shrink wrap This identifies the cable 3 Cable This is a yellow cable jacket 4 Molex connector This connects to the manual override switch X73666 ...

Page 82: ... Cable 11 81 in 300 mm 1 3 2 Feature Feature Description Description 1 M12 connector This connects to the manual override relay connector on the control box or an extension cable connected to the control box 2 Cable This is a yellow cable jacket 3 Te connector This connects to the manual override relay connector 73667 ...

Page 83: ...r Cable 11 81 in 300 mm 1 3 2 Feature Feature Description Description 1 M12 connector This connects to the concentrate pump connector on the control box or an extension cable connected to the control box 2 Cable This is a yellow cable jacket 3 Molex connector This connects to the concentrate pump speed sensor connector 73668 ...

Page 84: ...ontrol Cable 11 81 in 300 mm 1 3 2 Feature Feature Description Description 1 M12 connector This connects to the hydraulic pump connector on the control box or an extension cable connected to the control box 2 Cable This is a yellow cable jacket 3 Molex connector This connects to the hydraulic pump swashplate connector 73669 ...

Page 85: ...nance System Components DLA Control Valve Cable 16 in 406 mm 1 3 2 Feature Feature Description Description 1 Molex connector This connects to the DLA control valve 2 Cable This is a yellow cable jacket 3 Deutsch connector This connects to the DLA node controller 73672 73707 ...

Page 86: ...Valve Motor Cable 6 in 152 mm 6 in 304 mm 1 3 4 2 Feature Feature Description Description 1 Deutsch connector This connects to the priming valve 2 Cable This is a braided loom cable jacket 3 Deutsch connector This connects to apparatus power 4 M12 connector This connects to the discharge CANbus 73678 73711 ...

Page 87: ...e Feature Description Description 1 Deutsch connector This connects to the Tellurus display 2 Deutsch connector This connects to apparatus power 3 Deutsch connector This connects to the Y splitter receptacle 4 Y splitter receptacle This connects to the display extension cable 5 Terminating resister This is installed into the receptacle 73718 ...

Page 88: ... 81 in 300 mm 1 2 3 Feature Feature Description Description 1 M12 connector This connects to the Tellurus HMI CANbus connector on the control box or an extension cable connected to the control box 2 Cable This is a violet cable jacket 3 Molex connector This connects to the receptacle on the Tellurus HMI cable assembly 73673 ...

Page 89: ...tions before installing the equipment Prepare a suitable well lit area and gather all the necessary tools before you begin the installation Make sure that you remove any shipping plugs or caps before installing the component Make sure that you bring all fluids to operating levels before using the equipment NOTICE Before Operation Read and understand all the instructions provided Check all fluid le...

Page 90: ...ng operation and maintenance Install instruction plates near their applicable operator panels Determining Hose Routing Use the following guidelines when routing the hoses Route the hose in a straight line whenever possible Do not pinch or kink the hose Do not secure the hose to moving parts Do not secure the hose near excessive heat Determining Cable and Wire Routing Use the Wiring Best Practices ...

Page 91: ...91 217 Safety Introduction Product Overview Installation Operation Maintenance Main Components Overview 3 1 9 4 5 6 7 8 10 11 12 13 14 2 ...

Page 92: ...icates the concentrate level in the supply tank The indicator and sensor is installer supplied 6 Concentrate pump This pumps the concentrate and is monitored by the system to control the output 7 Hydraulic pump This drives the concentrate pump 8 Water pump This pumps water installer supplied 9 Manual override switch optional This disables the automatic control of the concentrate control valves by ...

Page 93: ...93 217 Safety Introduction Product Overview Installation Operation Maintenance Electrical Connections Overview 10 8 25 25 9 23 24 1 4 20 18 21 7 6 12 13 14 15 20 2 3 5 16 11 17 26 19 22 ...

Page 94: ...peed and discharge pressure as well as monitoring the pump intake select switch The intake select switch is installer supplied 14 Concentrate supply sensor wire harnesses These harnesses connect the concentrate supply sensors The sensing method is determined by installer and level sensor or high low switches are installer supplied 15 Water pressure wire harness This connects to the water pressure ...

Page 95: ...erview Installation Operation Maintenance Hydraulic Components Overview Illustrated is a typical hose and component installation However you can mirror the connections to the hydraulic ATF reservoir to best suit your application 2 5 4 3 1 ...

Page 96: ...ttings are installer supplied Feature Feature Description Description 1 Hydraulic oil reservoir This contains hydraulic oil 2 Hydraulic oil filter This filters the hydraulic oil 3 Hydraulic oil heat exchanger This cools the hydraulic oil 4 Hydraulic pump This powers the hydraulic motor 5 Hydraulic motor This powers the concentrate pump ...

Page 97: ...ct Overview Installation Operation Maintenance Hydraulic Hoses Overview The illustrated shows a typical hose installation However you can mirror the connections to the hydraulic ATF reservoir to best suit your application 1 5 2 4 3 6 ...

Page 98: ... 3 4 inch 250 psi Reservoir end 3 4 inch NPT male Pump end 1 5 8 12 inch ORB male 3 Hydraulic pump to hydraulic cooler 3 4 inch 250 psi Pump end 1 1 16 12 inch ORB male Cooler end 16 SAE male 4 Hydraulic pump B port to hydraulic motor B port 1 inch 6000 psi Pump end 1 inch C62 split flange boss Motor end 1 inch C62 split flange boss 5 Hydraulic pump A port to hydraulic motor A port 1 inch 6000 psi...

Page 99: ...99 217 Safety Introduction Product Overview Installation Operation Maintenance Plumbing and Components Overview 7 20 15 14 1 3 12 4 10 8 9 11 2 5 16 17 18 19 6 13 ...

Page 100: ...u to fill the on board tank from an external source 9 Low flow bypass valve This balances the concentrate lines when the flow is lower then the minimum concentrate pump flow specification 10 Low flow bypass line This controls the flow of concentrate 11 Priming valve This opens to allow air to evacuate the line before operation 12 Priming line This evacuates air from the line as the system primes b...

Page 101: ...is sourced from the off board supply This indicates to the system that the supply level is monitored by the operator Note By default the system defines an open switch as an on board tank However you can inverse the definition in the configuration settings Refer to Something about parameters Locally source an appropriate 2 position valve to source the concentrate between an on board tank and an off...

Page 102: ...LAs Apply the appropriate label to the DLA as you install it In the future use the label to identify the DLA during setup service and maintenance Use the table below to match the DLA with the discharge name on the apparatus Note It is important to properly number each DLA as this information will be used to commission and name the discharges in the ULTRAFLOW software To facilitate setup labeling b...

Page 103: ...onnect the female end on the CANbus splitter cable to the next downstream node controller or to a terminating resister if this is the last downstream node controller in the system Note Use a CANbus extension cable if necessary 4 Locally source a Deutsch DT06 2S connector and an appropriate cable to connect apparatus power to the node controller Power the node controller through a 10 A circuit brea...

Page 104: ...d on the CANbus splitter cable to the next downstream node controller or to a terminating resistor if this is the last downstream node controller in the system Note Use a CANbus extension cable if necessary 4 Locally source a Deutsch DT06 2S connector and an appropriate cable to connect apparatus power to the node controller Power the node controller through a 10 A circuit breaker 5 Connect the DL...

Page 105: ...se the illustration and instructions to connect the pump discharge pressure sensor 1 Install the pump discharge pressure sensor to the pump discharge Use an M12 cable extension to connect the pump pressure sensor to the PDM control box the pump pressure connection Note Use an M12 cable extensions if necessary I 2253 L 1222 3 ...

Page 106: ...charge CANbus connection Note Use a CANbus extension cable if necessary 3 Connect the female end on the CANbus splitter cable to next downstream node controller or to a terminating resistor if this is the last downstream node controller in the system Note Use a CANbus extension cable if necessary 4 Locally source a Deutsch DT06 2S connector and an appropriate cable to connect apparatus power to th...

Page 107: ...ntroller or to the PDM control box the discharge CANbus connection Note Use a CANbus extension cable if necessary 3 Connect the female end on the CANbus splitter cable to next downstream node controller or to a terminal resister if this is the last downstream node controller in the system Note Use a CANbus extension cable if necessary 4 Locally source a Deutsch DT06 2S connector and an appropriate...

Page 108: ...o the PDM control box the discharge CANbus connection Note Use a CANbus extension cable if necessary 3 Connect the female end on the CANbus splitter cable to next downstream node controller or to a terminating resistor if this is the last downstream node controller in the system Note Use a CANbus extension cable if necessary 4 Locally source a Deutsch DT06 2S connector and an appropriate cable to ...

Page 109: ...Connect the compatible connector on the Tellurus HMI cable assembly to the display extension cable connector 3 Connect compatible connector on the display extension cable to the PDM control box the Tellurus HMI CANbus connection Note Use a CANbus extension cable if necessary 4 Locally source a Deutsch DT06 3S connector and an appropriate cable to connect apparatus power to the receptacle on the Te...

Page 110: ...y 2 Connect the concentrate tank low switch to the PDM control box the concentrate tank low connection Note Use a M12 cable extensions if necessary 3 Optionally you can install a locally sourced tank level sensor and panel indicator Use the field wire able M12 connector and shrink wrap supplied in the install kit to provide an environmental seal between the connector and installer provided cable N...

Page 111: ...mp speed sensor to the PDM control box the pump speed connection Note Use additional M12 cable extensions if necessary 2 Install the concentrate line pressure sensor into the apparatus plumbing Locate the sensor downstream of the hydraulic pump Use an M12 cable extension to connect the concentrate line pressure sensor to the PDM control box pump discharge pressure connection Note Use additional M1...

Page 112: ...mperature sensor into the accessory ports and connect it to the PDM control box the ATF temperature connection Note Use additional M12 cable extensions if necessary 3 Install reservoir level sensor into the reservoir and connect it to the PDM control box AFT tank level connection Note Use additional M12 cable extensions if necessary 4 Install the suction strainer to the reservoir and connect the h...

Page 113: ...c cooler into the apparatus and connect the hydraulic hoses 2 Install the hydraulic ATF cooler controller by doing the following Install the controller into the hydraulic ATF cooler Use the instructions from the controller manufacturer to connect it to apparatus power Use the instructions from the controller manufacturer to control the cooler operation Connect the hydraulic hoses Refer to Hydrauli...

Page 114: ...efer to Plumbing and Components Overview on page 99 2 To install the couplers do the following Loosely install motor hub to the hydraulic motor Loosely install the pump hub to the concentrate pump 3 To complete the install do the following Place the elastomer spider between the hubs Loosely mount the hydraulic motor to the mount assembly on the concentrate pump Make any adjustments to the spider c...

Page 115: ...t to the PDM control box the manual override switch connection Note Use an M12 cable extensions if necessary 2 To install the manual override power relay do the following Use the mounting holes to install the relay to the apparatus Connect the power input post to apparatus power Refer to Electrical Connections Overview on page 93 Connect the power output post to DLA breaker box Refer to Electrical...

Page 116: ...aller level configuration and the other is the user level configuration The installer level configuration defines permanent aspects of the system numbers of DLAs K factors flow rates along with other system level behaviors The user level configuration defines items such as discharge names colors button location among other user level concerns Any configuration settings can be updated and the entir...

Page 117: ...ration file or to upload a new or restore to a previous configuration To transfer configuration files you will need the following A USB hub to connect to the HMI to the keyboard and USB drive A USB keyboard to navigate through the menu A USB drive to store and retrieve configuration files Note Only use components with a USB standard of 2 0 or higher 1 Plug in the USB hub to the USB connection on t...

Page 118: ...ibration Total concentrate System information Set background DLA CAN addressing Total water System help Security scan Generate log files Apply system patch Terminal Use the illustration and instructions to enter configuration desktop To enter the configuration desktop do the following From the application screen hold down the Alt key and press the Tab key until the system desktop appears Release t...

Page 119: ...nd instructions to calibrate the touchscreen Calibrate the touchscreen any time the finger press activation is miss aligned or after any operating system firmware update To calibration the touchscreen do the following From the configuration desktop choose the calibrate touchscreen option Follow the instructions on the touchscreen ...

Page 120: ...120 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Defualt Use the illustration and instructions to ...

Page 121: ...121 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Help Use the illustration and instructions to ...

Page 122: ...122 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Exit Use the illustration and instructions to ...

Page 123: ...123 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Ticket Use the illustration and instructions to ...

Page 124: ...124 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Connect Use the illustration and instructions to ...

Page 125: ...125 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Manual Use the illustration and instructions to ...

Page 126: ...126 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Status Use the illustration and instructions to ...

Page 127: ...127 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Show Use the illustration and instructions to ...

Page 128: ...128 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Service Menu Patch Use the illustration and instructions to ...

Page 129: ...129 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Default Use the illustration and instructions to ...

Page 130: ...130 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Help Use the illustration and instructions to ...

Page 131: ...131 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Help Use the illustration and instructions to ...

Page 132: ...132 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Exit Use the illustration and instructions to ...

Page 133: ...133 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu MFG Use the illustration and instructions to ...

Page 134: ...134 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Show Use the illustration and instructions to ...

Page 135: ...135 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Set Use the illustration and instructions to ...

Page 136: ...136 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Image Use the illustration and instructions to ...

Page 137: ...137 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Backup Use the illustration and instructions to ...

Page 138: ...138 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Restore Use the illustration and instructions to ...

Page 139: ...139 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Net Use the illustration and instructions to ...

Page 140: ...140 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Configuration Menu Mode Use the illustration and instructions to ...

Page 141: ...141 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Default Use the illustration and instructions to ...

Page 142: ...142 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Help Use the illustration and instructions to ...

Page 143: ...143 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Exit Use the illustration and instructions to ...

Page 144: ...144 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Enable Use the illustration and instructions to ...

Page 145: ...145 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Disable Use the illustration and instructions to ...

Page 146: ...146 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Client Use the illustration and instructions to ...

Page 147: ...147 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Hotspot Use the illustration and instructions to ...

Page 148: ...148 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Pass Use the illustration and instructions to ...

Page 149: ...149 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Zone Use the illustration and instructions to ...

Page 150: ...150 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Connect Use the illustration and instructions to ...

Page 151: ...151 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Log Use the illustration and instructions to ...

Page 152: ...152 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Scan Use the illustration and instructions to ...

Page 153: ...153 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Save Use the illustration and instructions to ...

Page 154: ...154 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Network Settings Menu Delete Use the illustration and instructions to ...

Page 155: ...155 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Default Use the illustration and instructions to ...

Page 156: ...156 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Help Use the illustration and instructions to ...

Page 157: ...157 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Exit Use the illustration and instructions to ...

Page 158: ...158 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Mode Use the illustration and instructions to ...

Page 159: ...159 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Status Use the illustration and instructions to ...

Page 160: ...160 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Backup Use the illustration and instructions to ...

Page 161: ...161 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Restore Use the illustration and instructions to ...

Page 162: ...162 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Patch Use the illustration and instructions to ...

Page 163: ...163 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu PLC Use the illustration and instructions to ...

Page 164: ...164 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu ORB Use the illustration and instructions to ...

Page 165: ...165 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Diag Use the illustration and instructions to ...

Page 166: ...166 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Cal Use the illustration and instructions to ...

Page 167: ...167 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Log Use the illustration and instructions to ...

Page 168: ...168 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Scan Use the illustration and instructions to ...

Page 169: ...169 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Reset Use the illustration and instructions to ...

Page 170: ...170 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Term Use the illustration and instructions to ...

Page 171: ...171 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Maintenance Menu Restart Use the illustration and instructions to ...

Page 172: ...172 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Calibration Menu Default Use the illustration and instructions to ...

Page 173: ...173 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Calibration Menu Help Use the illustration and instructions to ...

Page 174: ...174 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Calibration Menu Exit Use the illustration and instructions to ...

Page 175: ...175 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Calibration Menu Setting the CAN Node and Valve Address Use the illustration and instructions to ...

Page 176: ...176 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Calibration Menu Calibrating the Paddlewheel Flowmeter Use the illustration and instructions to ...

Page 177: ...177 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Calibration Menu Operating a DLA Manually Use the illustration and instructions to ...

Page 178: ...178 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Default Use the illustration and instructions to ...

Page 179: ...179 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Help Use the illustration and instructions to ...

Page 180: ...180 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Exit Use the illustration and instructions to ...

Page 181: ...181 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu App Use the illustration and instructions to ...

Page 182: ...182 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Usage Use the illustration and instructions to ...

Page 183: ...183 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Life Use the illustration and instructions to ...

Page 184: ...184 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Status Use the illustration and instructions to ...

Page 185: ...185 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Log Use the illustration and instructions to ...

Page 186: ...186 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Scan Use the illustration and instructions to ...

Page 187: ...187 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Command Menu Default Use the illustration and instructions to ...

Page 188: ...188 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Help Use the illustration and instructions to ...

Page 189: ...189 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Exit Use the illustration and instructions to ...

Page 190: ...190 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Report Use the illustration and instructions to ...

Page 191: ...191 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Service Use the illustration and instructions to ...

Page 192: ...192 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Config Use the illustration and instructions to ...

Page 193: ...193 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Maint Use the illustration and instructions to ...

Page 194: ...194 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Cal Use the illustration and instructions to ...

Page 195: ...195 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Net Use the illustration and instructions to ...

Page 196: ...196 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Term Use the illustration and instructions to ...

Page 197: ...197 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Patch Use the illustration and instructions to ...

Page 198: ...198 217 Safety Introduction Product Overview Installation Operation Maintenance Understanding the Operation Menu Restart Use the illustration and instructions to ...

Page 199: ...uctions to monitor the start up as the system comes online The display powers up automatically with the pump panel 1 This is the first start up screen This screen indicates that the display is receiving power and the boot sequence has initiated 2 This screen displays as the Tellurus begins to communicate with the PLC Note The operating system and the software versions are displayed in the lower co...

Page 200: ...een The system opens into the DLA gauge screen after start up This screen displays the available DLAs their status and basic statistics for the DLA Keep in mind the appearance of the DLA gauge screen the number of DLAs their names location and colors are determined by your specific application Contact Waterous for more information 1 This is the apparatus graphic It is overlaid with the DLA name an...

Page 201: ...o open the DLA solution screen From this screen you can enable and disable concentrate flow to the discharge adjust the percent and view the current and total flow values 1 This button displays the DLA state enabled or disabled Long press this button to change the DLA state 2 This is the selected concentrate source and is determined by a signal provided to the system 3 These buttons directly adjus...

Page 202: ...ble concentrate flow to the discharge adjust the concentrate percent and view the current and total flow values 1 This is the name of the selected DLA 2 This is the total amount of concentrate dispensed from the selected DLA since panel power up Long press the value to reset it to zero 3 This is the total amount of water dispensed from the selected DLA since panel power up Long press the value to ...

Page 203: ...vided to the system 2 This enables the refill process when the concentrate source is set to off board 3 Press and hold this button to manually prime the concentrate pump 4 This enables the relay or transfer process and operates as follows The transfer process is available when the concentrate source is on board The relay process is available when the concentrate source is off board 5 This is the r...

Page 204: ...tions shown in the illustration 1 This graphically and numerically shows the current concentrate flow rate for all active DLAs as well as the concentrate line pressure 2 This graphically and numerically shows the current water flow rate for all active DLAs 3 This shows the total amount of water flowed by the system since panel prower up or since the last reset Long press the number to reset the va...

Page 205: ...d waterline from the fire pump Enabling a discharge on the screen enables the associated DLA that is then activated by flowing water through the dedicated waterline After startup the system opens to the this screen 1 The gauge screen displays the available discharges their status and their statistics since panel power up Enable and disable any discharge by doing the following Long press any DLA Bu...

Page 206: ... specific activity in the system that best conveys the topic 1 The fire pump flows water into the discharge 2 The enabled DLA measures the water flow in the discharge 3 The concentrate pump activates 4 The magnetic flowmeter measures the amount concentrate flowing in the DLA while the valve meters the concentrate proportioned into the discharge to produce the selected solution 5 The concentrate so...

Page 207: ...1 3 112 0 1 2 PASSENGER 2 1 2 CONCENTRATE ON 2 3 1 Use the illustration and instructions to adjust the concentrate percentage for a specific discharge 1 Typically the solution parameters are set during calibration or testing Use the solution to screen adjust the concentrate percentage during operation 2 Use the Concentrate Percent Buttons to increase or decrease the concentrate percent in 0 1 incr...

Page 208: ...se the illustration and instructions to understand how the concentrate source is determined by the system The system installer provides and defines a signal to the system as well as a method for switching between on and off board sources The concentrate source affects system features and functions Note The illustrations and instructions reflect a typical application 1 With the on board source sele...

Page 209: ...poses this illustration only focuses on the specific activity in the system that best conveys the topic 1 When set to off board supply mode a valve is used to change the concentrate source from the on board supply tank to the overboard pick up system When sourcing concentrate from an off board source the system cannot measure the supply level the concentrate supply must be managed by the operator ...

Page 210: ...3 4 REAR PASSENGER 2 5 1 2 DRIVER 2 1 2 1 2 PASSENGER 2 1 2 5 4 Use the illustration and instructions to refill the on board concentrate supply tank from an external source This is useful when manually refilling the on board supply tank is not practical Refilling the on board supply tank can take place concurrently with normal discharge operations 1 Set the concentrate supply source to off board 2...

Page 211: ...hile refilling the tank Note For instructional purposes this illustration only focuses on the specific activity in the system that best conveys the topic 1 The system sources concentrate from the off board concentrate supply Concentrate is pumped into the on board supply tank until the supply level system determines the tank is full Note Make sure that you provide enough concentrate to fill the on...

Page 212: ...nually prime the system by pressing the prime button until the system is primed Note For instructional purposes the system illustration only focuses on the specific activity in the system that best conveys the topic 1 Press and hold the prime button until the system is primed 2 The system evacuates the air in the lines to atmosphere as the concentrate fill the lines During prime operation a small ...

Page 213: ...he illustration and instructions to transfer concentrate to another location If included in your application you can use the transfer line to move the concentrate from the on board tank or external source to another location You can operate the discharges while transferring concentrate Note For instructional purposes the system illustration only focuses on the specific activity in the system that ...

Page 214: ... the illustration and instructions to transfer concentrate to another location If included in your application you can use the transfer line to move the concentrate from the on board tank or external source to another location You can operate the discharges while transferring concentrate Note For instructional purposes the system illustration only focuses on the specific activity in the system tha...

Page 215: ...uivalent components Contact Waterous for more information Operation Operation Initial Initial Operation Operation Daily Daily Weekly Weekly 12 12 Months Months 24 24 Months Months Wear Component Wear Component Comment Comment Check the ATF level Change hydraulic pump filter Change the hydraulic oil filter Check suction strainer Check concentrate strainer Change the hydraulic oil Inspect the hoses ...

Page 216: ...Notes ...

Page 217: ...Waterous Company 125 Hardman Avenue South South Saint Paul MN 55075 651 450 5000 www waterousco com ...

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