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FOR YOUR SAFETY
What to do if you smell gas:

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Do not try to light any
appliance

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Do not touch any electri-
cal switch: do not use
any phone in your build-
ing.

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Immediately call your
gas supplier from a
neighbour's phone. Fol-
low the gas supplier's
instructions.

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If you  cannot reach your
gas supplier, call the fire
department.

WARNING:
Improper installation, adjustment,
alteration, service or maintenance
can cause injury or property dam-
age. Refer to this manual. For assist-
ance or additional information con-
sult an authorized installer, service
agency or the gas supplier.

FOR YOUR SAFETY
Do not store or use gasoline or other
flammable vapours and liquids in
the vicinity of this or any other appli-
ance.

Installation and service must be per-
formed by an authorized installer,
service agency or the gas supplier.

908-270

01/15/04

Owners &
Installation

Manual

FPI Fireplace Products International Ltd. 6988 Venture St., Delta, B.C. Canada, V4G 1H4

Tested by:

EMERALD  GAS INSERT

ZERO CLEARANCE KIT

KIT # 270-900

PLEASE KEEP THESE INSTRUCTIONS FOR

FUTURE REFERENCE

WATERFORD

www.waterfordstoves.com

© Copyright 2004, FPI Fireplace Products

International Ltd. All rights reserved.

Summary of Contents for 270-900

Page 1: ... additional information con sult an authorized installer service agency or the gas supplier FORYOURSAFETY Donotstoreorusegasolineorother flammable vapours and liquids in the vicinity of this or any other appli ance Installationandservicemustbeper formed by an authorized installer service agency or the gas supplier 908 270 01 15 04 Owners Installation Manual FPI Fireplace Products International Ltd...

Page 2: ...arancestoCombustibles 4 Safety Decal 5 Framing 6 Zero Clearance Kit Assembly 6 Assemble the Cabinet 7 Attach Cabinet to Framing 10 Install the Insert 11 VentingIntroduction 11 SimpsonDura VentComponentList 11 VentingArrangements Horizontal 13 Venting Arrangements Vertical 13 HorizontalTerminationInstallation 14 VerticalTerminationInstallation 15 ...

Page 3: ...r the required venting The insert can be installed later The faceplate will normally overlap on top of the finished wall LISTINGS AND CODE APPROVALS This gas component has been tested in accordance with National Safety Standards and has been certified by Warnock Hersey for installation and operation in the United States and Canada as described in these Installation and Operating Instructions Check...

Page 4: ...e e g wood metal concrete INSTALLATION Emerald Insert Clearances to Combustibles From Unit Sides A 12 305 mm Unit to Unprotected Mantel B 16 406 mm see Mantel clearance diagram below Unit to Protected Mantel C 12 305mm In addition to these clearances adequate accessibility clearance for servicing and proper operation must be main tained Do not in any way obstruct the combustion air inlets that are...

Page 5: ...dE61ZeroClear ance Kit 270 900 We have printed a copy of the contents here for your re view The safety label is located on the top panel NOTE Waterford units are constantly being improved Check the label on the unit and if there is a difference the label on the unit is the correct one SAFETY LABEL ...

Page 6: ...ator J Clearance to service regulator vent outlet Canada min 72 1 8m USA min 36 90cm K Clearance to non mechanical air supply inlet to building or the combustion air inlet to any other appliance 12 30cm L Clearance to a mechanical air supply inlet min 72 1 8m M Clearance above paved sidewalk or a paved driveway located on public property min 84 2 1m N Clearance under veranda porch deck or balcony ...

Page 7: ...sions given are from the inside of the finished surfaces The ceiling inside the framed enclosure should be a minimum of 55 1 2 1410mm from the base of the plinth 3 For exterior walls use a vapour barrier and insulate the enclosure to the same degree as the rest of the house or according to local installation codes In colder climates if the heater is to be installed against an exterior wall or chas...

Page 8: ... and Base sections upright Slide the Lower Back the section with 4 holes down the inside of Side flanges make sure the 4 holes are closest to the floor see photo Secure with 2 screws on each side and 11 screws on the back Right Side screw Attach with 2 screws on the side Repeat for Left Side Attach with 11 screws on the side 3 Slide the Upper Back Section down the inside of the Side flanges ...

Page 9: ...t pipe over the small vent opening on the base of the adaptor box and secure with a clamp Repeat for the 2nd flex vent pipe Use silicone to seal the connection Left and Right Standoffs in position and attached with 4 screws each Secure with 6 screws on the back Leave the top screw holes until the top is attached 4 Install the Top Hold the top so that the large vertical flange is at the front of th...

Page 10: ...body Secure the Left and Right Panels to the top with 1 screw each Make sure that the outside edges are aligned Fit the assembled Side Top Face Panels to the front of the cabinet and secure with 19 screws 7 Drop the Flue Adaptor assembly into the hole on the top section and secure from the top with 4 screws Secure the flue adaptor box to the top with 4 screws from the top ...

Page 11: ... other hole Warning Combustiblematerialsmustnotextendinsidethe stand offs on the side top and rear supports For safety reasons do not modify or alter any components of the Kit Any non combustible facing materials such as ceramic tile or masonry face brick up to 1 1 2 38mm thick may be used to finish the area inside the 1 2 13mm lip on the face panels Non combustible tile backer board such as Wonde...

Page 12: ...her appliance These venting systems in combination with the E61 Insert and the E61 Zero Clearance Kit 230 900 have been tested and listed as a direct vent heater system by Warnock Hersey The location of the termination cap must conform to the requirements in the Vent Terminal Locations diagram on page 6 The gas appliance and vent system must be vented directly to the outside of the building and ne...

Page 13: ...8 outer diameter A vent guard should be used whenever the termination is lower than the specified minimum or as per local codes Maintain a 1 1 4 clearance to combustibles 1 1 2 withFlex Firestopsarerequiredateachfloorlevelandwhenever passing through a wall VENTING ARRANGEMENTS VERTICAL TERMINATIONS SIMPSON DURA VENT DIRECT VENT GS SYSTEM Propane Natural Gas Diagram 2 shows allowable straight verti...

Page 14: ...ions completely togeth er then twist lock one section clockwise approximately one quarter turn until the two sections are fully locked The female locking lugs will not be visible from the outside on the Black Pipe or fittings They may be located by examining the inside of the female ends Dia 1 Dia 2 Note a The horizontal run of vent must be level or have a 1 4 inch rise for every 1 foot of run tow...

Page 15: ...wall of the vent pipe Use the two sheet metal screws provided to connect the strips to the pipe section See Dia 4 9 Install wall thimble in the center of the 10 square and attach with wood screws Dia 5 VERTICAL TERMINATION 1 Maintain the 1 1 2 clearances air spaces to combus tibles when passing through ceilings walls roofs en closures attic rafter or other nearby combustible surfac es Do not pack ...

Page 16: ...Printed in Canada ...

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