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Waterco Fulflo Pressure Pump

Methods of Installation

The Waterco Fulflo Pressure Pump Pressure System can be installed in as follow; 

Flooded Suction

 

–  A good quality check valve should be installed in the suction line.

NOTE :  LAWS GOVERNING ELECTRICAL INSTALLATIONS MUST BE observed and electricians
             consulted where necessary. 

-  Do not attempt to start the pump until both suction line and pump have been completely
    filled with water.

-  Suction pipe to be as short as possible. 

Pipe Size

Suction Port: 25mm (1 inch) female BSP.
Delivery Port: 25mm (1 inch) female BSP.
Pipe runs in excess of 10 metres should use a minimum of 40mm (1 ½ inch) pipe.

Pipe Supports

All  pipe  work  must  be  supported  separately  from  the  pump  otherwise  distortion  of  the  pump 
components could cause problems. Short pump components could cause problems. Short lengths 
of rubber hose can assist in alignment and also assist in reducing vibration through the system. Long 
lengths of PVC or poly pipe should be buried to keep the sun off them. This is essential as expansion 
of these pipes can put stress on the pump.

Connecting to Mains Water Supply

If connecting this pump to the mains water supply, consult local codes for plumbing requirements.

Water Hammer

Water Hammer may be caused by products such as automatic dishwashers and washing machines 
as a result of the quick action solenoid valves. If water hammer is evident, consult your plumber and 
have a water hammer arrester installed.   

OPERATION

Priming the Pump

Flooded Suction 

–  loosen the priming cap on the pump and gently open the gate valve at the tank and allow 
    water to flow to the pump until all air is expelled via the cap.

WARNING

Make sure the pump is full of water before switching on. Damage may be caused through 
running the pump dry, as this will cause excessive wear to moving parts that depend on water 
for lubrication. 

pg 05

Figure 2: Methods of Installation

Pump Raised off ground with 

cement block or paving stone.

Ground Level

Delivery Pipe

Tank

Suction Pipe

Gate

Valve

Summary of Contents for W33850

Page 1: ...hou China Tel 8620 3222 2180 Waterco Far East Sdn Bhd Selangor Malaysia Tel 60 3 6145 6000 PT Waterco Indonesia Jakarta Indonesia Tel 62 21 4585 1481 Waterco International Pte Ltd Singapore Tel 65 6344 2378 www waterco com Notice to Installer This manual contains important information about the installation operation and safe use of this product Once the product has been installed this manual must...

Page 2: ...bly qualified person in order to avoid hazard Excess power supply cord should be located to prevent accidents The cord should be located and protected to prevent the cord from sustaining damage from lawn mowers hedge trimmers and other equipment Do not bury cord Do not run this product on an extension cord Damage to the electrical components may result The motor is fitted with an automatic interna...

Page 3: ...empty and stop once it is full Pressure packs are available in 4 litre sizes APPLICATION SUITABILITY The Waterco Fulflo Pressure Pump range of pumps are designed engineered and manufactured for pumping abrasive free potable water Use for pumping liquids outside of these parameters will void the warranty unless express approval in writing has been received from Waterco Limited The pumps used in the...

Page 4: ...the tee fitting if necessary The brass barrel union should be tightened using a suitably sized wrench All other connections should be hand tight WARNING Do not tighten any connections by twisting the pressure pack Over tightening may result Figure 1 Contents of the Boxes Pump and Controller Pressure Pack and Tee Fitting Optional Upon purchase some minor assembly of the unit will be required before...

Page 5: ...on through the system Long lengths of PVC or poly pipe should be buried to keep the sun off them This is essential as expansion of these pipes can put stress on the pump Connecting to Mains Water Supply If connecting this pump to the mains water supply consult local codes for plumbing requirements Water Hammer Water Hammer may be caused by products such as automatic dishwashers and washing machine...

Page 6: ...ecessary The Correct Air Pressure Settings are Waterco Fulflo Pressure Pump 30 and Fulflo Pressure Pump 50 200 kPa 29 PSI If the Waterco Limited pump is within the stated warranty period and you experience faults always contact your supplier or the nearest Waterco Limited branch for advice Failure to do this may void the warranty Refer to warranty documentation supplied with the pump All electrica...

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