background image

WARN® INDUSTRIES

PAGE 1

86531 Rev A0

INSTALLATION INSTRUCTIONS

ATV Plow Blade

Part  Number: 86766 (48”), 86768 

(54”),

 or 86772 

(60”)

Application:  All Terrain Vehicles

Before You Begin

This kit also requires a plow tube base kit, a WARN specific vehicle plow mount, and lift mechanism such as a
winch, electric actuator, or universal manual lift.  See your local dealer for part numbers and available kits.
Please note that the larger blades are very heavy and for some people may be too tiresome to lift with a manual
lift.  Older plow tube base kits come with a set of skids and plow springs that will not be used in the installation
of this kit.  Instead, use the skids and springs provided with the blade kit.  Additionally, older plow base kits may
come with english units fasteners rather than the metric fasterners as described in these instructions.  The kits
are compatible.  Simply use the following guidelines; 8mm = 5/16”, 10mm = 3/8”, and 12mm = 1/2”.  A list of
replacement parts, such as skids and wear bars, can be found on the last page of this document.

Table of Contents

I.

Tools Required .............................................. 2

II.

Torque Specifications .................................... 2

III.

Parts List ....................................................... 2

IV.

Installation ..................................................... 3

V.

Tips/Troubleshooting ..................................... 5

VI.

Maintenance/Care ......................................... 5

Your safety, and the safety of others, is very important.  To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR
EQUIPMENT DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND
OPERATING INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:

WARNING signals a hazard that 

could 

cause serious injury or death, if you do not follow

recommendations.   CAUTION signals a hazard that 

may 

cause minor to moderate injury, if

you do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to empha-

size general information worthy of special attention.

Summary of Contents for 86766

Page 1: ...ons 2 III Parts List 2 IV Installation 3 V Tips Troubleshooting 5 VI Maintenance Care 5 Your safety and the safety of others is very important To help you make informed decisions about safety we have provided installation and operating instructions and other information on labels and in this guide This information alerts you to potential hazards that could hurt you or others It is not possible to ...

Page 2: ...0960 70560 1 60 Plow Blade 37098 1 60 Wear Bar Hardware Kit for all plows 70987 9 10mm dia Carriage Bolt 69807 9 10mm dia Nylon Lock Nut 69669 2 Heavy Duty Plow Spring 68820 2 Heavy Duty Plow Skid 25397 2 Skid Pin The 48 and 54 blades will only use 7 of these fasteners II Torque Specifications Please use the recommended torque specifications when assembling this product unless otherwise specified ...

Page 3: ... place the socket screw in the middle lower hole in the side flange of the plow base Use the hole closest to the blade for less plow undercut and the hole furthest from the plow blade for more plow undercut 3 Attach the wear bar to the plow blade as shown in figure 2 Place 10mm dia carriage bolts through each of the square holes in the wear bar and through their respective holes on the blade Termi...

Page 4: ...d of the eyebolt 6 Attach the heavy duty plow skids to the plow blade Slide the skid into the skid sleeve toward the edges of the plow blade Terminate with a skid pin by running the pin through one of the three skid sleeve holes and through the desired skid hole The skid height can be adjusted in 5 32 increments by placing the skid pin through different holes in the skid sleeve Be sure to lock the...

Page 5: ...lable for purchase Part Description Notes 39416 48 Wear Bar 1x 37566 39415 54 Wear Bar 1x 38734 62601 60 Wear Bar 1x 37098 69212 Heavy Duty Skid and Pin 2x 68820 2x 25397 Contact your nearest WARN dealer for ordering To find a dealer nearest you contact the WARN dealer locator line at 1 800 910 1122 If you are having problems with your plow please follow the steps below 1 Reference the installatio...

Reviews: