background image

WARN INDUSTRIES

PAGE 1

79235A0

©2007 Warn Industries, Inc.

WARN® and the WARN logo are trademarks of Warn Industries Inc.

INSTALLATION INSTRUCTIONS

PLOW MOUNTING KIT

Part Number:

 

79234

Application:

 BRP Outlander MAX & XT

 

WARNING

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys Read the Plow Operator’s Manual, the Winch Operator’s Manual and all warning labels before operating.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys use extreme caution when drilling on any vehicle. Make sure that all fuel lines, brake lines, electrical wires, and other

objects are not punctured or damaged when/if drilling on the vehicle. Thoroughly inspect the area to be drilled (on both sides of
material) prior to drilling, and relocate any objects that may be damaged. Failure to inspect the area to be drilled may result in
vehicle damage, electrical shock, fire or personal injury.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys wear safety glasses when installing this kit. A drilling operation will cause flying metal chips. Flying chips can cause eye

injury.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys use extreme caution when cutting and trimming during fitting.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys remove jewelry and wear eye protection.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er lean over battery while making connections.

‰

Ne

Ne

Ne

Ne

Nevvvvver r

er r

er r

er r

er rout

out

out

out

oute electrical cables:

e electrical cables:

e electrical cables:

e electrical cables:

e electrical cables:

o

Across any sharp edges.

o

Through or near moving parts.

o

Near parts that become hot.

‰

Alw

Alw

Alw

Alw

Alwaaaaays

ys

ys

ys

ys insulate and protect all exposed wiring and electrical terminals.

‰

Alw

Alw

Alw

Alw

Alwaaaaays

ys

ys

ys

ys install terminal boots as directed in installation instructions.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys use appropriate and adequate care in lifting components into place.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys insure components will remain secure during installation and operation.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys tighten all nuts and bolts securely, per the installation instructions.

‰

Alw

Alw

Alw

Alw

Alwaaaaays

ys

ys

ys

ys operate the vehicle at a walking speed with the blade installed. Never exceed 5 mph (8 km/h), even with blade up.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys plow cautiously, impact with hidden or stationary object may cause the vehicle to stop suddenly or go out of control.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er operate the vehicle on slopes greater than 10 degrees with the plow installed.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er stand or ride on the plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys stay clear of moving parts and joints. Always keep others away when operating or adjusting plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys perform regular inspections and maintenance on the plow mechanism, fasteners, cable and related hardware.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys replace all worn or damaged parts before operating.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er operate this WARN product with damaged or missing parts.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys drive slowly over bumpy and rough terrain. Driving at speeds that cause the plow to bounce while in the up position can

cause the winch to back-drive, causing the plow to work its way down. This may result in the plow impacting a stationary object
and cause damage to the vehicle and operator injury or death.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys drive at speeds such that the plow does not bounce and be aware of the plow position while driving at all times.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys be aware that the purpose of the j-bolt is to break the connection between the plow and the winch, to prevent serious

damage to the ATV if the plow is raised too high. The plow blade will drop suddenly if the j-bolt breaks, so always be sure there
are no bystanders when you raise and lower the plow.

‰

Ne

Ne

Ne

Ne

Nevvvvver 

er 

er 

er 

er raise the top of the plow above the headlights of the ATV, as it may damage the vehicle and plow.

‰

Alw

Alw

Alw

Alw

Alwaaaaays 

ys 

ys 

ys 

ys replace a deformed or broken j-bolt with the spare j-bolt included in the kit.

INJURY HAZARD

Failure to observe these instructions could lead to severe injury or death.

Your safety, and the safety of others, is very important.  To help you make informed decisions about
safety, we have provided installation and operating instructions and other information on labels and in
this guide. This information alerts you to potential hazards that could hurt you or others. It is not
possible to warn you about all potential hazards associated with this product, you must use your own
good judgment.

CARELESS INSTALLATION AND OPERATION CAN RESULT IN SERIOUS INJURY OR EQUIPMENT
DAMAGE. READ AND UNDERSTAND ALL SAFETY PRECAUTIONS AND OPERATING
INSTRUCTIONS BEFORE INSTALLING AND OPERATING THIS PRODUCT.

This guide identifies potential hazards and has important safety messages that help you and others avoid
personal injury or death

.  WARNING 

and 

CAUTION 

are signal words that identify the level of hazard.

These signal words mean:

WARNING signals a hazard that could  cause serious injury or death, if you do not follow

recommendations.   CAUTION signals a hazard that may cause minor to moderate injury, if you
do not follow recommendations.

This guide uses 

NOTICE 

to call attention to important mechanical information, and 

Note

: to emphasize

general information worthy of special attention.

Summary of Contents for 79234

Page 1: ... ys stay clear of moving parts and joints Always keep others away when operating or adjusting plow Alw Alw Alw Alw Alwa a a a ays ys ys ys ys perform regular inspections and maintenance on the plow mechanism fasteners cable and related hardware Alw Alw Alw Alw Alwa a a a ays ys ys ys ys replace all worn or damaged parts before operating Ne Ne Ne Ne Nev v v v ver er er er er operate this WARN produ...

Page 2: ... understand the installation and Operations Guide included with this product Never operate this product if you are under 16 years of age Never operate this product when under the influence of drugs alcohol or medications Read installation and operating instructions thoroughly Notice Equipment Damage Always refer to the Installation and Specification Guide supplied in the winch kit for all wiring s...

Page 3: ...5 1 PLOW MOUNT A2 79012 1 PLOW MOUNT CLAMP A3 79225 1 BOLT ON FLANGE LH A4 79226 1 BOLT ON FLANGE RH B1 13454 2 M8 1 25 X 30mm BOLT B2 1324 4 5 16 ID FLAT WASHER B3 68324 2 3 8 ID 3 16 THICK ALUM SPACER B4 71588 4 M8 1 25 NYLOCK FLANGE NUT B5 69954 2 M10 1 5 X 35mm FLANGE BOLT B6 22508 2 M8 1 25 X 25mm BOLT C1 79712 2 3 8 DIA L CLIP RETAINING PIN V PARTS LIST C1 ...

Page 4: ...move stock M10 fasteners that connect the aluminum frame rails to the main body frame Figure 1 Keep the stock OE flange nuts they will be used to bolt on the front plow mount to the ATV in the next step 3 Slide plow mount into place from the side opening of ATV Figure 2 The plow mount should sit behind the front frame rail flanges 4 Using the provided M10 bolts B5 rebolt the frames and bottom of t...

Page 5: ...d 5 referring to the recommend torque guidelines If no winch installation necessary please skip to step 9 7 Slide winch through the side opening the same way the plow mount was put into place Figure 5 Allow extra slack in the winch rope to feed it through the back of the roller fairlead Figure 6 Let the winch rest on top of the plow mount NOTE Please see the WARN winch installation instructions to...

Page 6: ... If no winch installation necessary skip to step 11 10 See WARN winch kit installation instructions for wiring and terminal connection to winch 11 To attach the plow to the ATV align plow push tubes with plow mount tabs Lift plow push tubes and set the pucks into the cradles of the plow mount Figure 8 and 9 Push pin C1 through the mount and push tube assembly and lock the pin s retaining clip onto...

Page 7: ...th the hole when the U bolts are put through the skidpan 2 Increase the diameter or slot the holes drilled through the skidpan until the skidpan slots align with the holes The electric actuator cable will not rotate within the termination bracket A Check the termination of the actuator cable 1 Make sure the cable is in the slot of the termination bracket the cylindrical pin is attached to the cabl...

Page 8: ...ux et portez des lunettes de sécurité Ne vous penchez jamais au dessus de la batterie en procédant aux connexions Ne faites jamais passer des câbles électriques Sur des bords tranchants Par des pièces mobiles ou à proximité À proximité de pièces pouvant devenir chaudes Isolez et protégez toujours tous les fils et bornes électriques exposés Installez toujours les capuchons de borne de la manière in...

Page 9: ...stallation et l utilisation Veuillez lire attentivement les instructions concernant l installation et l utilisation Avis Équipement endommagé Reportez vous toujours au Guide d installation et de spécification fourni dans le kit de treuil pour tous les schémas de câblage et des informations détaillées concernant la façon de brancher ce produit WARN sur votre véhicule Évitez de trop serrer le croche...

Page 10: ... 1 BRIDE BOULONNÉE GAUCHE A4 79226 1 BRIDE BOULONNÉE DROITE B1 13454 2 BOULON M8 1 25 x 30 mm B2 1324 4 RONDELLE PLATE 5 16 po diam int B3 68324 2 ESPACEUR 3 8 po diam int 3 16 po ÉPAISSEUR ALUM B4 71588 4 ÉCROU À ÉPAULEMENT EN NYLON M8 1 25 B5 69954 2 BOULON À ÉPAULEMENT M10 1 5 x 35 mm B6 22508 2 BOULON M8 1 25 x 30 mm C1 79712 2 L CLIP DE RETENUE DE CHEVILLE 3 8 po diam ÉCROU D ORIGINE LES FIXA...

Page 11: ...nectant les rails du cadre en aluminium au châssis Figure 1 Garder les écrous à épaulement d origine Ils serviront à boulonner le kit de montage de lame avant au VTT à l étape suivante 3 Glisser le kit de montage de lame en place par l ouverture latérale du VTT Figure 2 Le kit de montage de lame doit reposer derrière les brides de rail de cadre avant 4 Utiliser les boulons M10 fournis B5 pour rebo...

Page 12: ...soin d installer le treuil passer à l étape 9 7 Glisser le treuil par l ouverture latérale de la même façon que pour le kit de montage de lame Figure 5 Prévoir suffisamment de mou pour que le câble puisse passer par l arrière du guide câble à rouleaux Figure 6 Placer le treuil sur le dessus du kit de montage de lame REMARQUE Se reporter aux instructions de montage de treuil WARN pour installer le ...

Page 13: ...ler le treuil passer à l étape 11 10 Voir les instructions de montage du kit de treuil WARN en ce qui concerne le câblage et la connexion des bornes au treuil 11 Pour fixer la lame au VTT aligner les tubes poussoir de lame avec les languettes du kit de montage de lame Soulever les tubes poussoir de lame et placer les galets dans les berceaux du kit de montage de lame Figure 8 et 9 Enfoncer la chev...

Page 14: ...ndrique sur l extrémité du câble et couvrez la d un écrou de 1 4 po D Une fois terminé l ensemble doit ressembler à la Figure 12 2 Assurez vous que trous de la lame sont parfaitement alignés avec les trous de son kit de montage 2 Placez une tige de petit diamètre telle qu une mèche dans les trous et alignez les Une fois les deux alignés maintenez la lame en place et introduisez sa goupille dans le...

Reviews: