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©2021 Warn Industries, Inc. WARN® and the WARN logo are trademarks of Warn Industries Inc.

 2 

108777A0

  

 

C A U T I O N

MOVING PARTS ENTANGLEMENT HAZARD

Failure to observe these instructions could lead to minor or moderate injury

• 

Always

 take time to fully read and understand the installation and Operations Guide included with this product.

• 

Never

 operate this product if you are under 16 years of age.

• 

Never

 operate this product when under the influence of drugs, alcohol or medications.

Read installation and operating instructions thoroughly.

T A B L E   O F   C O N T E N T S

Tools Required .............................................................................................................................page 2

Torque Specifications ................................................................................................................page 2

Parts List.........................................................................................................................................page 3

Maintenance/Care ......................................................................................................................page 3
Installation ....................................................................................................................................page 4

T O O L S   R E Q U I R E D

-  Metric wrenches

-  Metric sockets

-  Wrench and socket extension

N O T I C E

EQUIPMENT DAMAGE

• 

Never

 tow vehicle by attaching a tow bar to the eyelets on the bumper.  

• 

Never

 attach tow bars directly to the bumper.  Damage to bumper may occur.  WARN bumpers are not designed to be used for flat towing.  Consult with the manufacturer of your tow bar system for the proper vehicle tow 

bar brackets..

Read installation and operating instructions thoroughly.

T O R Q U E   S P E C I F I C A T I O N S

Please use the recommended torque specifications when assembling this product unless otherwise specified in the instructions.

FASTENER SIZE 

FASTENER TORQUE 

FASTENER SIZE 

FASTENER TORQUE 

lb-ft 

(N.m) 

lb-ft 

(N.m) 

1/4" 

8

(11)

M4

(2)

3

5/16" 

17

(23)

M5

(4.5)

6

3/8" 

30

(40)

M6

(7.5)

10

7/16”

48

(66)

M8

(18)

25

1/2" 

74

(100)

M10

(37)

50

9/16”

106

(144)

5/8" 

148

(200)

3/4”

269

(364)

B E F O R E   Y O U   B E G I N

Summary of Contents for 108758

Page 1: ...thsidesofmaterial priortodrilling andrelocateanyobjectsthatmaybedamaged Failuretoinspecttheareatobedrilledmayresultinvehicledamage electricalshock fireorpersonalinjury Alwayswearsafetyglasseswheninstallingthiskit Adrillingoperationwillcauseflyingmetalchips Flyingchipscancauseeyeinjury Alwaysuseextremecautionwhencuttingandtrimmingduringfitting Alwaysremovejewelryandweareyeprotection Neverleanoverba...

Page 2: ...on page 4 T O O L S R E Q U I R E D Metric wrenches Metric sockets Wrench and socket extension N O T I C E EQUIPMENT DAMAGE Nevertowvehiclebyattachingatowbartotheeyeletsonthebumper Neverattachtowbarsdirectlytothebumper Damagetobumpermayoccur WARNbumpersarenotdesignedtobeusedforflattowing Consultwiththemanufacturerofyourtowbarsystemforthepropervehicletow barbrackets Read installation and operating ...

Page 3: ...ASHER 2 B5 35136 PIN W SAFETY RETAINER 2 M A I N T E N A N C E C A R E 1 Inspect all parts on the plow plow mount and related hardware prior to each use Replace all hardware that appears rusted or de formed 2 Inspect all nuts and bolts on the plow plow mount and related hardware prior to each use Tighten all nuts that appear to be loose Stripped fractured or bent bolts or nuts need to be replaced ...

Page 4: ...uts B3 Refer to exploded view on page 3 3 Secure the lower portion of mount to the vehicle frame by installing two M8 x 80mm long bolts B2 with flat washers B4 up through the frame and into the plow mount Fasten with and nuts B3 Refer to exploded view on page 3 4 Tighten ALL hardware at this time to recommended torque on page 2 5 Install plow flange A2 to plow mount using included retaining pins B...

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