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P100-991-400B

Steady State Accuracy  

±1% 

 

 

 

Linearity 

  

±3% 

 

 

 

Repeatability 

  

±3%

Maximum Pressure   
   Metallic Head: 

 

 

1500 psi (104 bar) 

  Non-Metallic Head:  Polypropylene:   50 psi  (17 bar) 
   

 

 

Kynar:   350 psi  (4 bar)

Maximum Inlet Pressure 

50 psi  (17 bar)

Maximum Temperature 

 

  Metallic Head: 

50°F (11°C)  – consult factory for  

   

 

temperatures above 160°F (71°C) 

  Non-Metallic Head: 140°F (60°C)

P100 Specifications

P100 Contents

 

Page

Specifications ..........................................................................
Dimensions .............................................................................3
Installation ...............................................................................4
Maintenance ............................................................................6
Fluid End  

  Service  .................................................................................7
  Parts List ...............................................................................9
Hydraulic End Parts List .......................................................11
Reducer Parts List ................................................................1
Troubleshooting.....................................................................13
Replacement Parts Kits ........................................................14
Warranty ................................................................................15

Component Identification

W0032A

Oil Cover/ID Plate

Outlet

Reducer

Inlet

Pump Assembly 
Fluid End

Pump Assembly 
Hydraulic End

 

Capacity data shown is for pumps with elastomeric diaphragms. Consult factory for performance 

characteristics of pumps with PTFE diaphragms.

‡ Consult factory for performance specifications.

Gallons Per Hour (GPH) Maximum Flow at Designated Pressure

GPH All Pumps

GPH Metallic Pump Heads Only

Pump

RPM

Gear

Ratio

Motor

RPM

100 PSI  (

*

)

250 PSI  (

*

)

500 PSI  (

*

1000 PSI  (

*

1500 PSI  (

*

)

0.66  (¼)

0.57  (¼)

0.51  (¼)

0.3  (¼)

18

100:1

1800

0.8  (¼)

0.73  (¼)

0.67  (¼)

0.48  (¼)

.5

80:1

1.10  (¼)

1.01  (¼)

0.93  (¼)

0.73  (¼)

30

60:1

1.3  (¼)

1.  (¼)

1.14  (¼)

0.94  (¼)

36

50:1

1.65  (¼)

1.55  (¼)

1.46  (¼)

1.5  (¼)

0.35  (¼)

45

40:1

.0  (¼)

.10  (¼)

.00  (¼)

1.76  (¼)

0.85  (¼)

60

30:1

.64  (¼)

.53  (¼)

.4  (¼)

.17  (¼)

1.6  (¼)

7

5:1

3.31  (¼)

3.18  (¼)

3.06  (¼)

.79  (¼)

1.86  (¼)

90

0:1

4.41  (¼)

4.7 (¼)

4.13  (¼)

3.8  (¼)

.87  (¼)

10

15:1

6.6  (¼)

6.45  (¼)

6.6  (¼)

5.87  (¼)

4.88  (¼)

180

10:1

8.83  (¼)

8.63  (¼)

8.39  (¼)

7.93  (¼)

6.89  (¼)

40

7.5:1

13.0  (¼)

1.98  (¼)

1.64  (¼)

1.04  (¼)

10.9  (½)

360

5:1

17.66  (¼)

17.33  (¼)

16.90  (¼)

16.16  (½)

14.94  (½)

480

7.5:1

3600

6.50  (¼)

6.04  (¼)

5.4  (¼)

4.38  (½)

.99  (¾)

70

5:1

*

Required Motor HP

Inlet Port 

1/ inch NPT or BSPT

Discharge Port 

3/8 inch NPT or BSPT

Shaft Rotation 

Bidirectional

Oil Capacity† 

1/8 US quart (0.1 liters)

Weight 

 

 

  Metallic Head:   

18.5 lbs (8.4 kg)  

   Non-Metallic Head:  16.4 lbs (7.4 kg)

Summary of Contents for P100

Page 1: ...ervice P100 991 2400B P100 Metering Pump Metallic Pump shown 1204 Chestnut Avenue Minneapolis MN 55403 TEL 612 332 5681 FAX 612 332 6937 TOLL FREE FAX US only 800 332 6812 www hydra cell com metering...

Page 2: ...ry for performance characteristics of pumps with PTFE diaphragms Consult factory for performance specifications Gallons Per Hour GPH Maximum Flow at Designated Pressure GPH All Pumps GPH Metallic Pump...

Page 3: ...0 1 50 1 60 1 80 1 100 1 W0036 1 2 NPT or 1 2 BSPT 3 8 NPT or 3 8 BSPT OUT IN 5 75 146 1 7 27 184 7 8 61 218 7 9 03 229 4 0 41 10 4 4X 5 65 143 5 4 50 114 3 0 78 19 8 5 90 149 9 6 50 165 1 NEMA 56C 0...

Page 4: ...t the inlet line will not be obstructed See Inlet Piping on page 6 Positive Displacement This is a positive displacement pump To avoid severe system damage if the discharge line ever becomes blocked i...

Page 5: ...more than one pump from the same inlet line Note System back pressure must exceed the pump inlet pressure by at least 15 psi 1 bar in order to prevent flow thru Discharge Piping Hose and Routing Use t...

Page 6: ...tions are tight The oil reservoir beneath the reservoir diaphragm 71 is completely full NOTE The reservoir is filled and sealed at the factory If you are unsure about the oil level remove the cover 70...

Page 7: ...lastic retainer is used Outlet Valve Insert dampening washer 10 valve seat 9 Tetra seal 7 valve 6 spring 5 and spring retainer 4 Install flat Tetra seal O ring 14 between spring retainer 4 and valve s...

Page 8: ...Watch oil level in reservoir If oil gets too low during priming air will be drawn into piston inside hydraulic end Air will cause pump to have loss in flow and repriming will be necessary Fill oil re...

Page 9: ...P100 991 2400B W0039 R O P100 Fluid End Parts List Bolt Torque Specifications Ref No in lbs N cm 1 90 1 017 20 14 158 22 10 113 23 14 158 W0037 W0040 W0038...

Page 10: ...ST 1 D10 020 1017 Valve Seat inlet Hastelloy C 1 D10 020 3300 Valve Seat inlet ceramic 1 14 D10 092 2110 Tetra Seal inlet Buna 1 D10 092 2111 Tetra Seal inlet Viton 1 D10 092 2112 Tetra Seal inlet neo...

Page 11: ...1033 Pump Housing 1 65 D10 085 2210 Key shaft 1 69 D10 038 2210 Plug drain 1 70 F20 105 1020 Cover Nameplate oil reservoir SST 1 71 F20 091 1010 Diaphragm oil reservoir 1 72 G20 090 2010 Screw cap hex...

Page 12: ...1 112 109 Reducer 60 1 ratio 56C 1 112 110 Reducer 80 1 ratio 56C 1 112 111 Reducer 100 1 ratio 56C 1 101 112 112 Kit Protective Cover 1 102 112 116 Kit Output Flange FD 1 103 108 108 101 100 105 103...

Page 13: ...ief valve or repair clean or replace with new relief valve Delivery Too Low and or Erratic Review all Probable Causes and Solutions in Problem 2 No Delivery above Air leak s in inlet line Locate all l...

Page 14: ...Diaphragm Kit 6 9 5 3 2 1 8 4 Kit Designator Part Number Description Qty K D V D03 018 ___ Diaphragm 1 F20 073 ___ O ring outlet manifold 1 F20 074 ___ O ring inlet manifold 1 D03 035 ___ O ring outle...

Page 15: ...t Avenue Minneapolis Minnesota 55403 This warranty does not cover 1 The electric motors if any which are covered by the separate warranties of the manufacturers of these components 2 Normal wear and o...

Page 16: ...Revised 2 2007 2005 Wanner Engineering Inc Printed in USA 1204 Chestnut Avenue Minneapolis MN 55403 TEL 612 332 5681 FAX 612 332 6937 TOLL FREE FAX US only 800 332 6812 www hydra cell com metering em...

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