101-048-B.1
EXPERTS IN WATER CHEMISTRY SINCE 1903
Waltron Aqualert 6051
Hardness Analyzer
Instruction Manual
Page 1: ...101 048 B 1 EXPERTS IN WATER CHEMISTRY SINCE 1903 Waltron Aqualert 6051 Hardness Analyzer Instruction Manual...
Page 2: ...waltron net Please be ready to provide the following information Date analyzer was purchased Analyzer model and serial number Recent maintenance history Calibration slope values and detailed descripti...
Page 3: ...ures containers packages and chemicals Only qualified personnel should be involved in the installation operation and servicing of the analyzer Follow safety precautions when operating analyzer in cond...
Page 4: ...Service Department Customer name address and department Name and telephone number of the individual responsible for returning items for repair Brief problem description Ship to Waltron service center...
Page 5: ...d shipping needs Check all items received against those on the packing list Chemicals are usually shipped in a separate package and will be itemized accordingly Verify that the number of packages rece...
Page 6: ...UT CASE 22 5 2 WALL MOUNTING WITH CASE 22 5 3 WATER CONNECTIONS 23 5 4 OPERATING WITH PRESSURE LESS SAMPLE WATER 24 6 ELECTRICAL INSTALLATION 25 6 1 CONNECTING THE SUPPLY VOLTAGE 26 6 2 CONNECTING THE...
Page 7: ...CLEANING THE MEASURING CHAMBER 50 11 2 CHANGING THE DOSING PUMP CASSETTE 51 11 3 CHANGING THE REAGENT BOTTLE 52 11 4 CALIBRATING THE UNIT 52 11 5 CHANGING THE BATTERY 52 11 6 SOFTWARE UPDATE 53 12 ERR...
Page 8: ...e recommend that this handbook is kept near the unit for quick reference although we have made every effort to make the unit as far as possible self explanatory in its operation The unit should only b...
Page 9: ...onitoring High measuring accuracy Easy maintenance and cleaning Compact design 300x300x140mm Multi coloured and multi lingual graphic display 4 programmable relay outputs 1 analogue output 0 4 20mA 2...
Page 10: ...ation of the chemical content The unit can only ascertain one parameter The method and the measurement range are determined by the reagent 3 2 Unit overview The analyzer has two variations 1 Analysis...
Page 11: ...3 3 Scope of delivery The analyser is delivered completely pre configured and ready for connection Before installation please check that all components are present and correct If you receive the analy...
Page 12: ...water temperature 5 C 40 C Humidity 20 90 RF without ice or condensation Water inlet pressure ca 0 5 5 bar max Recommended 1 2 bar Water inlet in general clear colourless free of solid particles with...
Page 13: ...e environmental temperature and accuracy Accuracy Measurement accuracy 5 of the upper value of the respective reagent see page 59 Repetition accuracy 2 5 of the upper value of the respective Please no...
Page 14: ...error Analysis Cooler Pump Reagent shortage 2 Signal input Galvanic separated contact input Input 1 Cancel error Input 2 Analysis start Water meter Flow monitor Turbine AnalogueOutput 0 20 mA 4 20 mA...
Page 15: ...tion Boiler systems require an accurate monitoring of water quality especially the hardness of the boiler supply water according to the technical guide lines for boiler systems TRD 604 Technische Rege...
Page 16: ...60 505 500 XII 0 5 dH 0 9 f Professional 0 15 1 5 dH 0 27 2 68 f W1234 461 510 500 XII 1 0 dH 1 8 f Professional 0 3 3 0 dH 0 54 5 36 f W1234 462 520 500 XII 2 0 dH 3 6 f Professional 0 6 6 0 dH 1 07...
Page 17: ...significantly reduce the shelf life 3 7 Maintenance sets The analysis unit needs very little maintenance There is a maintenance set available for the analysis unit It is recommended to change the dosi...
Page 18: ...EN DIN VDE UVV should be observed The analysis unit should only be used to ascertain the total water hardness or the carbonate hardness in the sample water Correct operation can only be warranted if...
Page 19: ...ns therein This symbol warns that the parts may be under pressure This symbol warns of the danger of electrocution as well as damage to electrical parts This symbol warns of a general risk and the nee...
Page 20: ...y spillage Transport unit carefully and do not throw it Avoid direct sunlight moisture and high temperatures Immediately on delivery check that the unit is complete and has no damage Even though the u...
Page 21: ...label Connect the inlet and outlet pipes according to the installation instructions Insert the reagent bottle and connect to the dosing pump Make sure the pipe is not twisted Set the unit up accordin...
Page 22: ...r fixing the unit as shown in the following drilling plan 5 2 Wall mounting with case The analyser can be delivered with a compact protection case as an optional extra The case is delivered with the u...
Page 23: ...lose properly the measuring chamber will not be properly flushed and this could lead to erroneous measurements The sample water temperature should not be less than 5 C or greater than 40 C If the samp...
Page 24: ...B 1 6051 Hardness Analyzer 5 4 Operating with pressure less sample water If the sample water is not under pressure a simple membrane or immersion pump is necessary to deliver the sample to the analysi...
Page 25: ...personnel and according to current regulations Make sure that cables are not connected to power The required supply voltage is 230V alternating current 50 to 60 Hz or 24V alternating current direct cu...
Page 26: ...lternating current or 24V alternating direct current L in Live L 230V alternating current or 24V alternating direct current PE Protective earth PE N out Output Neutral N L out Output Live L Take care...
Page 27: ...ion Relay 1 COM Common Relay 1 max 250Vac 4A Relay1 A NC Relay 1 max 250Vac 4A Relay1 B NO Relay 1 max 250Vac 4A Relay2 COM Common Relay 2 max 250Vac 4A Relay2 A NC Relay 2 max 250Vac 4A Relay2 B NO R...
Page 28: ...y 3 Unit fault Breakdown Relay 4 Analysis Sample cooler Activation of solenoid valve for pre cooler or external controller Recommended relay allocation for blending Relay Recommended Function Relay 1...
Page 29: ...IN 1 Gnd Output IN 2 Input Input signal IN 2 24V Output Aux voltage to connect potential free outputs IN 2 Gnd Output 20 mA Output Output current interface 0 4 20mA 20 mA Input Input current interface...
Page 30: ...The securing pins can only be pulled and not removed The measuring chamber is always at atmospheric pressure and full of water in order to avoid the development of algae In the middle of the chamber...
Page 31: ...field The background colour of the display changes according to the current function of the display Back ground colour Function White Unit is working normally Yellow The warning limit has been exceed...
Page 32: ...d measurement by means of the menu key Display Menu The menu window offers the following choices Automatic Starts the automatic analysis operation Manual In this mode the analysis unit can be operated...
Page 33: ...All results are stored on the SD card and can be called up and read The limit settings are shown as points on the graph You can call up the record by selecting Menu History By pressing the key OK or...
Page 34: ...ave by pressing the back key In the figure below the active choice is YES Display Selection lists You can navigate the selection list by means the up and down keys Confirm with the OK key Leave the li...
Page 35: ...be given in via the virtual keyboard on the display The cursor is moved by the keys The entry mask shows the numbers given in When the cursor is not moved and the OK key pressed the highlighted numbe...
Page 36: ...flow monitor A galvanic separated voltage is provided by this input that can be used to power a flow meter 8 2 Connecting a Water Meter Input contact 1 8 3 Connecting an external controller Input cont...
Page 37: ...tant select the selection assistant in the menu and confirm with OK The following steps will be carried out Language Selection Please choose your language Bitte w hlen Sie Ihre Sprache OK Choice of la...
Page 38: ...wn Total hardness 500S 500 to 600 500 Carbonate hardness C710 500 to C730 500 Select and confirm with OK Your setting Deliver reagent Place a new bottle of reagent in position OK The reagent pump star...
Page 39: ...ted to flush the system OK Flush as long as necessary to rid as far as possible the chamber of bubbles You can end the flush with OK Set limit mode Choose the mode of limit 1 and limit 2 Select with n...
Page 40: ...al after a discharge or both OK You have the possibility to start an analysis via one of the following External contact time amount time and amount Select and confirm OK Select external contact After...
Page 41: ...t Repeat once Repeat twice Repeat 3 times Via the navigations keys you can select the value and confirm OK An analysis can produce a bad result after the system has stood a while It is therefore advis...
Page 42: ...f the unit is ready and not already in the process of an analysis Water meter This setting should be selected if the unit is to be controlled by an external water meter Flow monitor This setting shoul...
Page 43: ...rm OK Alternatively the reagent level can be configured to relay 4 Your setting Relay2 Limit 2 Period or impulse contact Do you need a period or impulse contact on relay 2 OK You have the following po...
Page 44: ...ing Your setting CAN interface configuration Do you wish to use the CAN interface OK You have the following choices YES NO OK If you have selected YES you will be invited to make the following choice...
Page 45: ...unit set Menu Parameter start the configuration assistant Menu Assistant call up system information Menu Info and to carry out the necessary functions for maintenance and installation Menu Manual The...
Page 46: ...Under menu 2 Under menu Unit function Parameter Analysis Reagent Select reagent type Parameter Analysis Limit mode Select Binding or Softening system Parameter Analysis Limit 1 Set Limit 1 Parameter...
Page 47: ...Parameter Inputs Input 2 Select input function Main menu 1 Under menu 2 Under menu Unit function Parameter Outputs Current loop Type1 Setting the operating mode 0 20mA4 20mA Parameter Outputs Current...
Page 48: ...r General Settings import the unit settings and test result history 10 4 SD Card The analysis unit contains an SD card The following information is stored on this card Test results error reports unit...
Page 49: ...are loaded into the internal memory when unit is switched on config bin System data These files contain various settings of the analysis unit If the analysis unit fails and has to be replaced use menu...
Page 50: ...ber requires about 20 minutes This is done as follows Remove the dosing pump cassette from its mounting by squeezing the clips above and below then pulling outwards Remove the connections to the dosin...
Page 51: ...by pulling the 2 securing pins and gently pulling the plug upwards Discard cassette and tubes When re assembling please follow the following sequence Connect the cassette to the reagent bottle Turn th...
Page 52: ...ly hot or cold environments please re calibrated when commissioning You can calibrate the unit as follows Carry out analysis using the unit At the same time carry out an analysis in the laboratory lab...
Page 53: ...l box by removing the 4 screws The battery holder is found on the circuit board under the lid Remove the SD card which is found under the lid Copy the firm ware bin files on to the SD card using a com...
Page 54: ...s free and that there are no foreign bodies in the magnet valve If a pump is used to supply the sample water ensure that it is correctly connected With the help of the diagnosis menu check the functio...
Page 55: ...regulations Select Menu Manual Diagnosis You can check every part step for step Display The display changes its colour between red green and blue Sensor The LED in the chamber pulses on and off If thi...
Page 56: ...Remove the chamber and check that nothing is obstructing the movement of the drive disk If the above are okay change the motor assembly Relay 1 to 4 When this function is selected you should hear the...
Page 57: ...57 Spare parts Waltron User Manual 101 048 B 1 6051 Hardness Analyzer 13 Spare parts...
Page 58: ...00 111 701 Body of measuring chamber W6050 701 111 711 Inlet plug 6mm W6050 711 111 712 Outlet plug 6mm W6050 712 111 713 Actuator plug LED W6050 713 111 716 Dosing plug W6050 716 Spare Not Shown In P...
Page 59: ...9 503 500 0 16 1 61 f 0 09 0 9 dH 1 6 16 0 ppm W1234 460 505 500 0 27 2 68 f 0 15 1 5 dH 2 67 26 7 ppm W1234 461 510 500 0 54 5 36 f 0 3 3 0 dH 5 34 53 4 ppm W1234 462 520 500 1 07 10 71 f 0 6 6 0 dH...
Page 60: ...0 285 0 142 French Hardness 1 fH 0 56 0 702 1 10 0 2 0 1 ppm CaCO3 USA 1 ppm 0 056 0 07 0 1 1 0 02 0 01 mval l Earth alkali 1 mval l 2 8 3 51 5 50 1 0 5 mmol l Earth alkali 1 mmol l 5 6 7 02 10 100 2...
