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Rev. 1.1

 

Assembly Instructions 

 Hand Dosing Device WDVHP-0x-HG 

Page 13 of 19 

 

 

 

Walther Systemtechnik GmbH 

 D 76726 Germersheim 

Telefon: +49 (0)7274-7022-0 Telefax: +49 (0)7274-7022-91 
http://www.walther-2000.de 

 [email protected] 

 

8  Maintenance and Repair 

8.1  General Information 

The 

dosing  valve 

is  a  high-quality  precision  device  which  will  not  fail  if  treated  correctly  and  will  operate 

almost maintenance-free. Always keep clean and observe minimum instructions to maintain a long life of the 
valve. Always use clean and filtered material only. The control air must also be clean and should be slightly 
oiled, if necessary. Maintenance also depends on the individual operating conditions and the type of media 
used. 

 

 

CAUTION 

Before  starting  any  maintenance  or  repair  work,  ensure  that  all  air-operated  tools  are 
depressurized and disconnected from the air supply. 
Disconnect the main power plug.  

Make sure

 the pneumatic / hydraulic system is pressure-less. 

 

 

IMPORTANT 

This  chapter  does  not  tell  you  how  to  repair  the  device  after  damage.  Repair  work 
should only be performed by a specialized technician or the maintenance team or the 
manufacturer. 

8.2  Routine Tasks  

The maintenance intervals below refer to a single-shift operation. If the device is run in a multi-shift operation 
or  is  operated  very  often,  the  maintenance  intervals  become  shorter.  Also,  additional  factors  such  as 
cleanliness or work surroundings have to be taken into account. 

WHEN 

WHAT 

HOW 

WHO 

Weekly 

Check dosing valve for 

tightness 

visual 

Specialists 

Weekly 

Check all screw and 

fitting connections for 

tightness  

visual  

Specialists 

Monthly  

Check conductors for 

damages 

visual 

Specialists 

 

8.3  Spare Parts 

 

IMPORTANT  
 
Only use original spare parts from the manufacturer! 

Wrong  or  defective  spare  parts  from  other  manufacturers  can  damage  the  device.  If 
other than original spare parts of the manufacturer will be used, all obligations from the 
manufacturer  or  his  sales  partners,  such  as  guarantees,  service  contracts  etc  will  be 

forfeited

 without further notice. 

 

8.4  Customer Service / Support 

Walther Systemtechnik GmbH 

Hockenheimer Straße 3 

D-76726 Germersheim 

Germany  

Phone    

++49(0)7274-7022-0 

Fax 

 

++49(0)7274-7022-91 

Email   

[email protected] 

Internet  

www.walther-2000.de 

 

Summary of Contents for WDVHP-02-HG

Page 1: ...ing volume 0 100 2 000 cm WDVHP 04 HG Dosing volume 1 000 6 000 cm WDVHP 02 HG WDVHP 03 HG WDVHP 04 HG NOTE Please read these Assembly Instructions carefully before first using the device and strictly...

Page 2: ...CTION 7 4 4 TOTAL VIEW DESCRIPTION 8 4 5 CONNECTIONS 8 4 6 TECHNICAL DATA 9 5 INITIAL START UP 10 5 1 MOUNTING AND INSTALLATION 10 5 2 ADJUSTING THE INCOMPLETE DEVICE 10 6 OPERATION 11 6 1 GENERAL INF...

Page 3: ...ng Device WDVHP 0x HG Page 3 of 19 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 1 Data Sheet Dos...

Page 4: ...D 76726 Germersheim Description Hand Dosing Device Article No WDVHP 02 HG WDVHP 03 HG WDVHP 04 HG We also declare the conformity with other product relevant directives guidelines Mach Direct 2006 42 E...

Page 5: ...espective measures of precaution have not been taken This signal word is also used to describe possible property damages IMPORTANT Indicates tips for usage and other particularly useful information No...

Page 6: ...ls etc or media which have not been approved in writing by the manufacturer Using corrosive and or curable materials Operating the device with insufficient knowledge about the operation maintenance an...

Page 7: ...ing Depending on the mode of transportation suitable transport and load securing has to be selected The device will be aligned and leveled by appropriate fastening elements 4 Description of Function 4...

Page 8: ...cription Legend Position Description 1 Regulating sleeve 2 Connection Medium G1 8 3 Outlet Medium M6 4 Connection Control Air M5 5 Trigger Release 6 Handgrip 4 5 Connections IMPORTANT We recommend a m...

Page 9: ...t exceed the max screw in depth Article Number WDVHP 03 HG WDVHP 04 HG Dosing range cm mm 0 100 2 000 100 2000 1 000 6 000 1000 6000 Material inlet mm Internal thread G 1 8 Material outlet mm Internal...

Page 10: ...tage but not mandatory as long 200 bar will not be exceeded IMPORTANT All dosing valves will be thoroughly checked before leaving our factory It is therefore possible that some residues of the test me...

Page 11: ...during operation or altered in its intended purpose function 6 2 Operation Instructions Operating Conditions CAUTION Do not point the jet at people We highly recommend wearing eye protection The spra...

Page 12: ...ption The following has to be observed for a long term interruption of the device No pressure shall be left in system check displays IMPORTANT Please follow the maintenance instructions 7 3 Shutdown o...

Page 13: ...after damage Repair work should only be performed by a specialized technician or the maintenance team or the manufacturer 8 2 Routine Tasks The maintenance intervals below refer to a single shift oper...

Page 14: ...Check the ventilating screws in the supply pump see operating manual of pump Leakage Check dosing valve Leakage at control boring Defective sealing Exchange sealing Permanent signal from sensor Defec...

Page 15: ...WDVHP 0x HG Page 15 of 19 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 Appendix 10 1 Dimensioned...

Page 16: ...for grip 1 4 WDVHP 02 HG E003 Handgrip 1 5 WDVHP 02 HG E005 Control valve 1 6 WDVHP 02 HG E006 Release 1 7 WDVHP 02 HG E007 Switching sleeve 1 8 2000089 0000 O Ring 7 9 LDH0131 O Ring 2 10 LDH0098 O R...

Page 17: ...evice WDVHP 0x HG Page 17 of 19 Walther Systemtechnik GmbH D 76726 Germersheim Telefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 2 Dimensioned and Spa...

Page 18: ...ndrical pin 2 18 ISO8734 4x22A Cylindrical pin 2 19 DIN7984M4x14 Cylinder head screw 1 20 DIN912M3x10 Cylinder head screw 4 21 DIN912 M2 5x10 Cylinder head screw 4 22 970001525 Slot nut for WDV Dosing...

Page 19: ...lefon 49 0 7274 7022 0 Telefax 49 0 7274 7022 91 http www walther 2000 de info walther 2000 de 10 3 Accessories Picture Article Number Description WDV DS Dosing Piston Sensor see also Product Catalog...

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