WALTHER PILOT WA 55 Operating	 Instruction Download Page 11

21

20

Contents

 

Exploded Drawing 

 2

 

Dimension Sheet 

 4

 

Declaration of CE-Conformity 

21

 

Replacement parts 

22

1 General 

23

1.1 

Identification of Model Version 

23

1.2 

Normal Use 

23

1.3 

Improper Use 

23

Technical Description 

24

Safety Instructions 

24

3.1 

Identification of safety instructions 24

3.2 

General Safety Instructions 

25

4 Assembly 

25

4.1 

Mounting of the Spray Gun 

25

4.2 

Connection of Input Lines 

25

Operational Handling 

26

5.1 

Safety Warnings 

26

5.2 

Starting/Stopping Requirements 

26

5.3 

Spray Pattern Adjustments 

27

Cleaning and Maintenance 

27

6.1 

Cleaning  - Complete 

27

6.2 

Cleaning Process 

28

7 Repairs 

29

7.1 

Replacement of Air Cap and Material Nozzle 

29

7.2 

Replacement of Material Needle 

29

7.3 

Replacement of Needle Seal 

29

7.4 

Replacement of O-rings of the Flute-Piston 

30

7.5 

Replacement of Springs and Seals 

30

Troubleshooting and Corrective Action 

30

Disposal of Cleaning and Servicing Substances 

31

10 

Technical Data 

31

Declaration of EC/EU-Conformity

We, the manufacturers of the equipment, hereby declare under our sole responsibility

that the product(s) described below conform to the essential safety requirements. This 

declaration will be rendered invalid if any changes are made to the equipment without 

prior consultation with us.

Manufacturer 

WALTHER Spritz- und Lackiersysteme GmbH

Kärntner Str. 18 - 30 

D - 42327 Wuppertal

Tel.: +49(0)202 / 787 - 0

Fax: +49(0)202 / 787 - 2217

www.walther-pilot.de • e-mail: [email protected]

 

 

Type Designation

Automatic Spray Gun

PILOT WA 55 

V 20 301 51 XX3

Intended purpose 

Processing of sprayable media

Applied Standards and Directives

EU-Mechanical Engineering Directives 2006/42/EC

EN ISO 12100

DIN EN 1127-1

Specification according 2014/34/EU

Authorized with the compilation of the technical file:

Nico Kowalski, WALTHER Spritz- und Lackiersysteme GmbH, Kärntner Str. 18 - 30

D- 42327 Wuppertal

Special remarks :

The named product is intended for installation in other equipment. Commissioning is 

prohibited until such time as the end product has been proved to conform to the   

provision of the Directives 2006/42/EC.

Wuppertal, the 11th of April 2017

Name: Torsten Bröker

Position: Manager, Design and Development

This Declaration does not give assurance of properties in the sense of product liability. The safety instructions 

provided in the product documentation must be observed at all times.

p.p.

Summary of Contents for WA 55

Page 1: ...Betriebsanleitung Operating Instruction Manuale d uso PILOT WA 55 Automatik Spritzpistole Automatic Spray Gun Pistola a spruzzo automatica...

Page 2: ...3 2 PILOT WA 55 7a 7b Stand Mai 2017...

Page 3: ...5 4 Ma blatt Dimension Sheet Disegno quotato...

Page 4: ...7 Seite 8 19 Page 20 31 Pagina 32 43...

Page 5: ...genden Sicherheits und Gesundheitsanforderungen entspricht Bei einer nicht mit uns abgestimmten nderung an dem Ger t oder bei einer unsachgem en Verwendung verliert diese Erkl rung ihre G ltigkeit Her...

Page 6: ...ILOT WA 55 dient ausschlie lich der Verarbeitung wasserl slicher Medien Sind Materialien die Sie verspritzen wollen hier nicht aufgef hrt wenden Sie sich bitte an WALTHER Spritz und Lackiersysteme Gmb...

Page 7: ...hnen eine m gli che Gefahr f r Sachwerte M gliche Folgen Besch digung von Sachen Hinweis Das Piktogramm und die Dringlichkeitsstufe Hinweis kennzeichnen zus tzliche Informationen f r das sichere und e...

Page 8: ...u menge ist anhand der Auswahl einer geeigne ten D sengr e vorzunehmen Sie ist au erdem abh ngig vom anstehenden Materialdruck Materialdruck regulieren Diese Einstellung nehmen Sie an der Pumpe oder a...

Page 9: ...Sie die Spritzpistole dennoch regelm ig gem Abschnitt 6 1 Grundreinigung Sie erhalten so die sichere Funktion der Spritzpistole 7 Instandsetzung Warnung Schalten Sie vor jeder Instandsetzung die Steu...

Page 10: ...oder austauschen siehe 7 Instandsetzung Pistole ffnet nicht Steuerluft zu niedrig Steuerluftdruck erh hen auf min 4 5 bar Material sprudelt im Materialbeh lter Zerst uberluft gelangt ber Materialkanal...

Page 11: ...he product s described below conform to the essential safety requirements This declaration will be rendered invalid if any changes are made to the equipment without prior consultation with us Manufact...

Page 12: ...observed while the equipment is in operation the equipment must be put out of operation immediately and WALTHER Spritz und Lackiersysteme must be consulted Grounding Equipotential Bonding You must en...

Page 13: ...vel Caution identify a possible danger to mate rial assets Possible consequences Damage to material assets Note The pictogram and the urgency level Note identify additional information for the safe an...

Page 14: ...Adjust the material pressure at the pump or the material pressure tank make sure to follow relevant instructions and safety warnings of the manufacturer Regulate the atomizing air pressure The atomizi...

Page 15: ...xt operation Note Clean and lubricate the spray gun frequently in accordance with Chapter 6 1 Cleaning Complete This will ensure functional reliability of the spray gun 7 Repairs Replacements Warning...

Page 16: ...Material bubbling in material contai ner Atomising air is entering the material container via the materi al channel Material nozzle or air cap not pro perly tightened Clean the parts tighten or replac...

Page 17: ...descritto corrisponde ai requisiti di sicurezza e di salute essenziali in materia In caso di modifiche dell apparecchiatura non concordate con noi o in caso di uso improprio la presente dichiarazione...

Page 18: ...tare la WALTHER Spritz und Lackiersysteme GmbH Messa a terra collegamento equipotenziale E necessario assicurare che la pistola a spruzzo sia sufficientemente collegata a massa separatamente o insieme...

Page 19: ...e Il pittogramma ed il livello di priorit Attenzione indicano un eventuale pericolo per beni Possibili conseguenze danneggiamento di beni Avviso Il pittogramma ed il livello di priorit Avviso indicano...

Page 20: ...determinazione della portata del materiale avviene in base alla scelta di una dimensione adatta dell ugello Essa inoltre in funzione della pressione del materiale Regolazione della pressione del mater...

Page 21: ...e lubrificare periodicamente la pistola a spruzzo come descritto nel paragrafo 6 1 Pulizia completa In questo modo garantito il sicuro funzionamento della pistola a spruzzo 7 Riparazione Avvertimento...

Page 22: ...i vedere al punto 7 Riparazione La pistola non apre Aria compressa troppo bassa Aumentare la pressione dell aria compressa ad almeno 4 5 bar Il materiale fa le bollicine nel serbatoio del materiale L...

Page 23: ...pompe per fluidi Cabine combinate di spruzzatura e di essiccazione Sistemi di aspirazione con abbattimento a secco delle polveri Sistemi di aspirazione con abbattimento a umido delle polveri Essiccato...

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