Wallenstein WP845 Page 12 Operator'S Manual Download

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3. Safety Signs

WARNING!

Risk of personal injury. Replace safety signs that

are removed, damaged, or illegible. If a part with

a safety sign on it is replaced, a new safety sign

must be applied.

W100

Practicing good safety means becoming familiar with safety
signs (decals) and warnings and being aware of situations that
require alertness.

The top panel (or left-hand panel for horizontal signs) shows the
safety alert (potential hazard), and the bottom (or right-hand)
panel shows the message (how to avoid the hazard).

Hazard

How to avoid the

hazard

Think SAFETY! Work SAFELY!

Safety Signs

WP845 / WP875

Trailer Firewood Processor

Safety

Summary of Contents for WP845

Page 1: ...Trailer Firewood Processor WP845 serial number 2E9US1112MS045082 and up WP875 serial number 2E9US1118MS0875010 and up WP845 WP875 Part Number Z97153_En Rev Jan 2022B OPERATOR S MANUAL...

Page 2: ...stein 800 Series firewood processors improve firewood productivity and minimize handling while reducing the risk of physical strain Keep this manual handy for frequent reference and to pass on to new...

Page 3: ...6 4 Engine Operation 27 6 5 Hydraulic System Operation 30 6 6 Start the Machine 32 6 7 Stop the Machine 32 6 8 Emergency Stop 32 6 9 Process Logs into Firewood 32 6 10 Machine Setup 33 6 11 Attach a...

Page 4: ...ssories are included if applicable Winch Motor and gear lever function correctly Rope hook and fairlead are in good condition Safety Checks All safety sign decals are applied and legible All guards sh...

Page 5: ...service or other information The product information plate location is shown in the following illustration Record your product s serial number in the following table for future reference Fig 1 Product...

Page 6: ...number and other important information VIN NLV MODEL Manufactured by Wallenstein Equipment Inc 7201 Line 86 Wallenstein ON N0B2S0 Canada TYPE OF VEHICLE TYPE DE VEHICLE TRA REM GAWR PNBE KG GVWR PNBV...

Page 7: ...ot avoided may result in minor or moderate injury It may also be used to alert against unsafe practices IMPORTANT To avoid confusing equipment protection with personal safety messages a signal word IM...

Page 8: ...the machine This includes but is not limited to A hard hat Heavy gloves Hearing protection Protective shoes with steel toes and slip resistant soles Protective glasses goggles or a face shield Prolon...

Page 9: ...the ignition key 2 Chock the machine wheels to prevent movement 3 Remove the winch rope from the log and wind it into the winch 4 Set the hydraulic controls to neutral and wait for all motion to stop...

Page 10: ...these topics at the start of each season The following sign off form can be used to record the completed training The design and manufacture of this product conforms to the applicable provisions in t...

Page 11: ...permitted to be in this area The operator must be aware of all the people in the Hazard Zone and make eye contact with workers before they enter the Hazard Zone To keep bystanders and workers safe fr...

Page 12: ...afety means becoming familiar with safety signs decals and warnings and being aware of situations that require alertness The top panel or left hand panel for horizontal signs shows the safety alert po...

Page 13: ...6 1 7 10 12 11 13 6 5 14 Fig 3 Safety sign locations LH side 3 1 Safety Sign Locations Numbers correspond with the Safety Sign Explanations on page 15 Safety Signs WP845 WP875 Trailer Firewood Process...

Page 14: ...01223 0 4 5 7 8 9 12 7 Fig 4 Safety sign locations RH side Safety Signs WP845 WP875 Trailer Firewood Processor Safety 14...

Page 15: ...draulic leak 3 Warning Risk of serious injury or death if the engine is on during service or maintenance Turn off the engine and remove the key before maintenance or service 4 Warning Risk of explosio...

Page 16: ...machine damage could result 11 Caution Risk of unexpected machine movement Make sure the latch is secure during transport Personal injury or machine damage could result 12 Warning Always wear the app...

Page 17: ...lso have the safety sign replaced Requirements The installation area must be clean and dry The application surface must be clean and free of grease or oil The ambient temperature must be above 50 F 10...

Page 18: ...ocations functions and movement directions 2 Move the machine to a large open area and allow the new operator to become familiar with control functions and machine responses 3 When the new operator is...

Page 19: ...oon 6 Bracing jacks 7 Operator control panel 8 Toolbox 9 Trailer jack 10 Pivot tongue 11 Safety chains 12 Ball hitch 13 Lead in chute 14 Log loader chute 15 Winch rope and hook 16 Log stabilizer 17 Wi...

Page 20: ...rs The display shows the engine rpm or hours of operation For more information see Hour Meter and RPM Display Run The ignition switch is not in use The engine may be on or off when the ignition switch...

Page 21: ...lever up to manually retract the cylinder Splitter cylinder retract 2 retracts the cylinder the second half of the cylinder auto cycle Push the lever down into detent to retract the cylinder When the...

Page 22: ...o wind the winch rope into the winch Release the lever to stop The lever moves to the neutral position 01828 Fig 11 Hydraulic winch control lever 5 2 4 Winch Gear Lever The winch gear lever controls t...

Page 23: ...g to lower the splitting wedge 01228 Fig 13 Splitting wedge height adjustment lever 5 4 Log length Guide The log length guide is located on the LH side of the splitting cradle The operator can select...

Page 24: ...splitter chute can be set to a maximum height of 54 1 37 m This feature provides a method to load split wood directly onto a conveyor or into a high sided dump trailer For instructions see Set the Spl...

Page 25: ...ch into the splitting area with your hands while the machine is operating Use a hookaroon or peavey to reposition cut logs in the splitting area Do not try to split logs across the grain Logs can burs...

Page 26: ...re the operator and spotter are not wearing loose fitting clothing or jewelry and long hair is tied up Make sure there are no bystanders inside the work zone and the spotter is outside the hazard zone...

Page 27: ...ide an odorless and deadly gas Do not place hands or feet near moving or rotating parts Do not choke the carburetor to stop the engine Whenever possible gradually reduce the engine speed before stoppi...

Page 28: ...atteries Gases given off by electrolyte is explosive To avoid injury from spark or short circuit disconnect battery ground cable before servicing any part of the electrical system 6 4 3 Check the Engi...

Page 29: ...spilled carefully clean it up and wait until the fuel dries before starting the engine 6 Install and secure the fuel cap to prevent spillage 6 4 5 Check the Engine Oil Level IMPORTANT For more informa...

Page 30: ...e Before applying pressure to the hydraulic system make sure that all the connections are tight and the hoses and fittings are not damaged Immediately replace any hydraulic hose that shows signs of sw...

Page 31: ...ble in the sight glass the fluid level is correct Do not add hydraulic fluid If hydraulic fluid is not visible in the sight glass add hydraulic fluid until it is visible in the sight glass For instruc...

Page 32: ...detent 3 Move the throttle control to the Stop position to turn off the engine and close the fuel shut off valve 4 Activate each hydraulic control two or three times to relieve the hydraulic system p...

Page 33: ...el the machine For instructions see Lower the Trailer Jack on page 53 4 Unfold the lead in and log loader chutes For instructions see Unfold the Lead in and Log Loader Chutes on page 35 5 Unfold the s...

Page 34: ...2 3 4 4 5 1 6 7 8 4 4 4 5 4 9 Fig 30 Machine setup Numbers correspond with the steps for Machine Setup on page 33 Operating Instructions WP845 WP875 Trailer Firewood Processor 34...

Page 35: ...cure the lock arm 3 Carefully fold down the log loader and lead in chutes until the bracing jacks are on the ground 4 Close the two toggle clamp latches to secure the log loader chute The latches are...

Page 36: ...e linchpin from Step 1 through the tab you removed it from for safekeeping 01834 Fig 22 Unfold the splitter chute 6 10 3Set the Splitter Chute Height The maximum height the front end of the splitter c...

Page 37: ...nt bar to the raise or lower the splitting wedge height 3 Release the lever into an adjustment cog to set the splitting wedge height 01228 Fig 24 Set the splitting wedge height 6 10 5Set the Log lengt...

Page 38: ...voting chain saw holder 1 Debris chute 2 Universal chain saw adapter 3 Pivot handle 4 Chain guard 5 Pivot base Procedure 01137 2 1 3 4 Fig 27 Install a universal chain saw adapter 1 Universal chain sa...

Page 39: ...in saw through the full range of motion Make adjustments to the pivot base as required based on the saw length 9 Check the chain saw range of motion Make sure the chain saw bar cannot contact any part...

Page 40: ...g installation operation and when spooling in or out Never touch the winch rope or hook while it is under tension or under load Always use the winch strap or a choker chain to attach to a log The winc...

Page 41: ...ock self releasing pulley Whenever possible winch in line with the machine 25 Max 25 Max 01836 Fig 31 Safe winch angle When using a snatch block self releasing pulley be aware of the danger zone that...

Page 42: ...ch the winch rope hook to the strap Do not attach the winch rope directly to the log A standard log chain can be used in place of the winch strap 01214 Fig 33 Winch strap 4 Pull the winch gear lever t...

Page 43: ...catch on the front edge of the lead in chute See Fig 34 2 Winch the log up the lead in chute to the log stabilizer 3 Stop the winch and make sure the log is stable 4 Push the winch gear lever to the...

Page 44: ...01218 Fig 46 Position the log in the machine Operating Instructions WP845 WP875 Trailer Firewood Processor 44...

Page 45: ...oubts about doing the work safely ask questions Only operate a chain saw when you are well rested Fatigue can cause carelessness Never use a saw chain that Has broken twice Is severely damaged Has exc...

Page 46: ...the log length guide is set to the desired cut length and the end of the log is touching it For instructions see Set the Log length Guide on page 37 2 If required start the chain saw For instructions...

Page 47: ...n into detent to start Auto Cycle The push block extends to split the wood and then retracts automatically The control levers move to the neutral position automatically 01152 Fig 40 Push the two split...

Page 48: ...winch gear lever to the LH side toward the operator to engage the winch gear 9 Push and hold the winch control lever down to pull the log onto the entry chute Position the log against the previous log...

Page 49: ...correct size ball mount hitch 2 inches Secure all the machine guards shields and covers Make sure that the fuel tank oil tank and hydraulic reservoir caps are installed and secure to prevent spills d...

Page 50: ...Fig 47 Transport position WP845 Transport WP845 WP875 Trailer Firewood Processor 50...

Page 51: ...nstall the linchpin removed in Step 1 through the log loader tab to secure the chutes 7 Rotate each of the two bracing jacks to the vertical position Remove the snap pin Rotate the bracing jack Insert...

Page 52: ...aps into the locked position Fig 50 Pivot tongue 7 3 2 Connect to a Ball Mount Hitch Make sure there is enough room and clearance to safely reverse the tow vehicle to the machine 1 Reverse the tow veh...

Page 53: ...tch coupler latch Raise the latch to the upright unlocked position 7 Use the trailer jack to raise the trailer tongue until the hitch coupler is higher than the ball mount hitch 8 Slowly drive the tow...

Page 54: ...ope as required 12 Do one of the following If the machine will be in storage for one to three months add stabilizer to the engine fuel and drain the carburetor If the machine will be in storage for lo...

Page 55: ...Fig 53 Storage WP875 01227 WP845 WP875 Trailer Firewood Processor Storage 55...

Page 56: ...e from the log and wind it into the winch 4 Set the hydraulic controls to neutral and wait for all motion to stop 5 Turn off the chain saw 6 Turn off the engine 7 Disconnect the engine spark plug wire...

Page 57: ...7 C the use of 10W 30 may cause increased oil consumption Check the oil level frequently C 5W 30 D Synthetic 5W 30 E Vanguard Synthetic 15W 50 9 2 3 Engine Fuel For complete fuel information and use a...

Page 58: ...ed to the specified torque See page 65 Check that the wheel lug nuts are tightened to the specified torque See page 66 Grease the machine See page 59 Check the hydraulic fluid quality See page 31 Chec...

Page 59: ...and clean the fitting thoroughly Also clean the lubricant passageway If required replace the fitting Location Grease Points Every 50 hours or annually 1 Lower RH and LH side of the log stabilizer 2 Up...

Page 60: ...ain the fluid 4 Wait for the hydraulic fluid to fully drain from the reservoir 5 Remove the fluid filter A filter wrench may be required 6 Apply a light coat of clean lubricant to the seal and then in...

Page 61: ...t rope type W094 9 7 1 Inspect the Winch Rope IMPORTANT Heat and exposure to ultra violet UV light break down the fibers of synthetic rope which weakens the rope and makes it brittle over time Frequen...

Page 62: ...in serious injury or death Do not attempt to mount a tire unless you have the correct equipment and experience Have a qualified tire dealer or repair service perform tire maintenance IMPORTANT Replace...

Page 63: ...luid filter is plugged Change the hydraulic fluid filter For instructions see Change the Hydraulic Fluid and Filter on page 60 No hydraulic fluid pressure because the hydraulic fluid is low Add hydrau...

Page 64: ...highway Ball hitch size 2 50 mm ball coupler and safety chains Trailer light package Highway lights and cable Weight 2 035 lb 923 kg 2 273 lb 1 031 kg Dimensions unfolded L x W x H 220 x 60 x 66 559 c...

Page 65: ...d by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16 10 13 19 25 27 36 3 8 20 27...

Page 66: ...0 25 26 32 5 50 60 65 78 90 120 117 156 15 lbf ft N m 20 25 26 32 5 50 60 65 78 90 120 117 156 16 lbf ft N m 20 25 26 32 5 50 60 65 78 90 120 117 156 4 Bolt Wheel Lug Torque Pattern 5 Bolt 6 Bolt 8 Bo...

Page 67: ...not cover the following 1 Normal maintenance or adjustments 2 Normal replacement of wearable and service parts 3 Consequen al damage indirect damage or loss of pro ts 4 Damages resul ng from Misuse n...

Page 68: ...Controls 20 Fuel Add 29 Level check 28 Replace 54 Specifications 57 Hour meter and RPM display 20 Oil Add 30 Level check 29 Specifications 57 Operation 27 Safety 27 Starter cord handle 21 Equipment s...

Page 69: ...t logs 47 Split wood discharge 48 R Replace engine fuel 54 Replace safety signs 17 RPM display engine 20 Rules safety 8 S Safe condition 9 56 Safety 7 Alert symbol 7 Battery 28 Chain saw 45 Create a s...

Page 70: ...ine 54 Replace engine fuel 54 Safety 54 T Throttle control engine 20 Tire maintenance 62 Tow vehicle attach machine 52 Trailer jack Lower 53 Stow 53 Trailer tongue pivot 52 Training Familiarization 18...

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