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4.3  MACHINE BREAK-IN

Although there are no operational restrictions on the 

portable generator when used for the first time, it is 

recommended that the following mechanical items 

be checked:

A. 

After operating for 1 hour:

1.  Ensure  the  machine  is  in 

safe condition

 

before    checking  any  components.  (see 

4.1.1)

2.  Review  the  engine  operators  manual  for 

break-in.

3.  Inspect the axle, tires, and wheels.
4.  Torque all fasteners and hardware.
5.  Check that the alternator cooling air intake 

and  discharge  openings  are  free  and 

unblocked

6.  Check  condition  of  electrical  components 

and  connectors.    Keep  all  components  / 

connectors in good condition.

B. 

After operating for 8 hours:

1.  Repeat  steps  1  through  6  listed  above.

(Section A)

2.  Go to the normal servicing and maintenance 

schedule  as  defined  in  the  Maintenance 

Section.

4.4  PREOPERATION CHECKLIST

Efficient  and  safe  operation  of  the  Wallenstein 

Portable  Generator  requires  that  each  operator 

reads and understands the use procedures and all 

related safety precautions outlined in this section.  

A  PreOperation  checklist  is  provided  for  the 

operator.  It is important for both the personal safety 

and maintaining good mechanical condition that this 

checklist is followed.

Before operating the Wallenstein Portable Generator 

and each time thereafter, the following areas should 

be checked off:

Pre-Operation Checklist

P

Check and lubricate the machine per the schedule outline 
in the Maintenance Section.
Exhaust gas contains poisonous carbon monoxide. Never 
run the generator in an enclosed area. Be sure there is 
adequate ventilation in the work area.
Check all electrical connections.  Replace, repair or clean 
as required.
Make sure that all lids, guards and shields are in place, 
secured and functioning as designed.
Check condition of the battery and other electrical 
components.  Keep all components in good condition.

Check the fuel level, Starting with a full tank will help to 
eliminate or reduce operating interruptions for refueling.

Check engine fluid levels.  Top up as required. Refer to the 
engine operators manual.
Check the air filter

Check all power cords that will be used, ensure they are in 
good repair.
Check that the alternator cooling air intake and discharge 
openings are free and unblocked

Air Discharge

Air Intake

Ensure alternator openings 

are free and unblocked

DO NOT attempt to crank or start the engine 

before it has been properly filled with the 

recommended amount and type of oil.

Summary of Contents for WHS12000

Page 1: ...L WCS12000 WCS12000R WCS14000 WCS14000R WHS12000 WHS12000R WCS14000 WCS1400R WHS12000 WHS12000R WCS12000 WCS12000R FIRST USE DO NOT attempt to crank or start the engine before it has been properly fil...

Page 2: ...WHS14000R 23 WCS12000 WCS12000R 24 WCS14000 WCS14000R 24 CIRCUIT BREAKERS 25 OPERATING HINTS 25 4 6 ELECTRICAL LOAD 26 4 6 1 WATTAGE AND LOAD 26 REACTIVE LOAD 26 RESISTIVE LOAD 26 CONTINUOUS WATTAGE 2...

Page 3: ...ce contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss of profits The manufacturer is under no ci...

Page 4: ...at www embmfg com _________________________________________ Customer s Name _________________________________________ Contact Name _________________________________________ Dealer Name _________ ____...

Page 5: ...e Labels are pictorial with a blue background and generally rectangular with single or multiple symbols The label illustrates requirements for safe operation safety equipment housekeeping etc These la...

Page 6: ...of power outage or when the need arises The Backup Power series is intended to be connected directly to the appliance equipment requiring electrical power It is not recommended to connect these gener...

Page 7: ...3 or Fax 519 699 4146 DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situations typ...

Page 8: ...n untrained operator is not qualified and exposes himself and bystanders to possible serious injury or death It is the owners responsibility to the operator to ensure familiarity and understanding of...

Page 9: ...works Review the safety instructions with all users annually 5 This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained a...

Page 10: ...emachinery Apersonwho hasnotreadandunderstoodallusingandsafety instructions is not qualified to use the machine An untrained operator exposes himself and bystanders to possible serious injury or death...

Page 11: ...trouble 2 Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounded Use adequate light for the job at hand 3 Make sure there is plenty of v...

Page 12: ...ages or drugs which can hinder alertness or coordination while operating this equipment Consult your doctor about operating this machine while taking prescription medications 10 Never allow children o...

Page 13: ...ed machine 5 Place the generator on a level surface Tilting or laying it on its side can cause fuel or oil leakage Support the frame with planks if required 6 Allow the engine exhaust to cool A hot en...

Page 14: ...engine starts 15 DO NOT strike flywheel with a hard object or metal tool as this may cause flywheel to shatter in operation Use proper tools to service engine 16 DO NOT operate engine without a muffle...

Page 15: ...yone else to use this generator until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standard prac...

Page 16: ...e most important safety device on this equipment is an informed SAFE operator 3 2 SAFETY SIGN EXPLANATIONS 3 1 HOW TO INSTALL SAFETY SIGNS Be sure that the installation area is clean and dry Be sure t...

Page 17: ...LY Z94221 Z94216 Z94222 Z94215 0 NEVER use inside a home or garage EVEN IF doors and windows are open N employerJAMAIS dans la maison ou dans des secteurs partiellement inclus tels que des garages M M...

Page 18: ...perate this generator in the rain or with wet hands Generatorshouldbekeptdryandnotoperated on wet or damp surfaces Close and secure all guards deflectors and shields before starting and operating Do n...

Page 19: ...The entire assembly is mounted within the frame for added protection and convenient access Series Model Engine cc Alternator kW Continuous wattage Maximum wattage WHS12000 688cc 12 10000 12000 WHS120...

Page 20: ...personal safety and maintaining good mechanical condition that this checklist is followed BeforeoperatingtheWallensteinPortableGenerator and each time thereafter the following areas should be checked...

Page 21: ...engine The GX690 engine is described in the illustration below The GX630 and GX690 are similar in layout 1 Ignition Switch This switch controls the electric power to the engine 2 Throttle The throttl...

Page 22: ...FCI which is able to detect an imbalance as small as 6 milliamps and it can react almost instantly to trip the circuit GFCI circuit protection is a requirement for OSHA GFCI Module Function And Testin...

Page 23: ...is used to provide 120 240v power One three prong and one four prong outlet to provide 120 240v power Two duplex outlets for 120v power protected by 15 amp pop up breakers Full panel is protected by a...

Page 24: ...is used to provide 120 240v power One three prong and one four prong outlet to provide 120 240v power Two duplex outlets for 120v power protected by 15 amp pop up breakers Full panel is protected by a...

Page 25: ...let water pool around the generator or connections to prevent potential electrocution hazard Position the generator under cover to protect it from rain or bad weather Donotoperatewhentheambienttempera...

Page 26: ...ng maximum wattage for extended periods will cause the breaker to trip 4 6 2 CALCULATING LOAD When calculating load in watts you will need to determine two wattage values runningwattage startingwattag...

Page 27: ...0 Television tube 43 flat screen 300 190 300 190 Drill 3 8 4 amps 600 440 Air Conditioner 10000 BTU 2200 1500 Drill 1 2 5 4 amps 900 600 Laptop Computer 200 250 200 250 Desktop Computer 600 800 600 80...

Page 28: ...orshouldbekeptdryandnotoperated on wet or damp surfaces Close and secure all guards deflectors and shields before starting and operating Do not connect the generator to a commercial power line Do not...

Page 29: ...operate in the rain in damp wet conditions or with wet hands Keep the generator and work area dry to prevent shocks and shorts Use properly rated grounded 3 prong extension cords tools and appliances...

Page 30: ...tage When not required for home portable generators can be used to power recreational vehicles or put to work on construction sites that have no electrical service providing clean reliable power to op...

Page 31: ...rators without sky hook location are not designed to be lifted by crane 5 4 3 FOLDING HANDLE Wallenstein standard generators are equipped with a folding handle to allow for easy transportation To rais...

Page 32: ...over6months followtheenginemanufacturers recommendations for storage preparation 6 Store the machine inside in cool dry area Avoid storage areas with high humidity because that promotes rust and corro...

Page 33: ...s manual for full detail on fuel types and limitations Fuel Tank Capacity is 46 L 12 2 US gal 3 Storing Lubricants Your machine can operate at top efficiency only if clean lubricants are used Use clea...

Page 34: ...e only new genuine parts for repair and replacement Genuine factory replacement parts must be used to restore your equipment to original specifications The manufacturer will not be responsible for inj...

Page 35: ...nect positive lead of charger to positive terminal and negative lead to negative terminal 5 Charge battery according to the instructions from battery charger manufacturer and battery manufacturer Jump...

Page 36: ...kg 407 185 430 195 407 185 430 195 Dimensions length width height Inch cm Starting System Auto idle control Yes Yes Yes Yes Full panel GFCI protection No No Yes Yes Automatic voltage regulation WHS12...

Page 37: ...72 110 155 215 390 570 850 9 19 33 53 80 115 160 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 8 8 N m lb ft Bolt Torque Bolt Diameter A 10 9 N m lb ft M3 M4 M...

Page 38: ...ure machine is off Breaker tripped Reset breaker GFCI correct reason for breaker trip replace if defective Ensure machine is off Alternator problem Check connections receptacles at control panel inspe...

Page 39: ...your generator Heavy Duty SJTW Cable 40 cold weather jacket Nema L14 30P 30a 125 250v Plug Nema L14 30R 30a 125 250v Connector Water Flame Resistant UL OSHA compliant Z63417 125 250V Universal Style...

Page 40: ...SHUT OFF VALVE 21 FUEL TANK CAPACITY 33 G G20211 39 G20212 39 G20213 39 GFCI 25 H HAZARDS 29 I IGNITION SWITCH 21 IMPROPER MAINTENANCE 34 INSPECTION 4 J JUMP STARTING BATTERY 35 L LABEL INFORMATION 5...

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