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Wallenstein BX36S, Operating Manual

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Wallenstein BX36S Operating Manual Download Page 44

Service and Maintenance

BX36S

3PH Self-feed Chipper

44

15.9.1  Ledger Knife Spacer Tool

The Ledger Knife Spacer Tool is located on the lower 

rotor housing. 

As the blade wears, it can be rotated or flipped to use 

a fresh corner. If the blade is moved, it must have its 

clearance settings adjusted to maintain its shearing 

efficiency. 

The best way to ensure you have the correct clearance 

is to use the Wallenstein Ledger Adjusting Tool. It is the 

correct thickness to set the recommended clearance 

between the rotor and stationary blades.

IMPORTANT!  The clearance should be set 

to 1/32–1/16" (.76–1.52 mm) for optimum 

performance.

Depending on the chipper model, there may or may not 

be adjusting bolts along with mounting nuts and bolts 

to secure the ledger blade. Adjusting the ledger blade 

is the same in either case. 

Place machine in 

Safe Condition

 (See 

page 9

).

1. 

Remove the bolt that secures the upper rotor 

housing, and carefully open the rotor housing.

2. 

Carefully move the rotor so the a rotor blade 

overlaps the ledger blade.

3. 

Loosen the fasteners and / or adjusters and move 

the ledger away from the rotor blade.

4. 

Insert the gauge between the ledger blade and 

rotor blade

5. 

Move the ledger blade in towards the rotor blade. 

6. 

Ensure you move the ledger evenly, so the entire 

edge of the ledger is in contact with the gauge.

7. 

Hand tighten the fasteners, the gauge should drag 

slightly between the blades 

8. 

With the gauge in place:

• 

Tighten adjuster nuts first (if equipped). 

•  Tighten ledger blade bolts. 
• 

Tighten all fasteners as specified in the torque 

chart.

9. 

Check that the gauge still drags slightly when you 

remove it.

Ledger blade is now correctly adjusted and is ready for 

service.

It is recommended to occasionally check the blade 

clearance per your chippers maintenance schedule.

 NOTE: Depending on the model, the ledger blade 

may have 3 or 4 mounting holes. The 

adjustment procedure is the same for 

both. 

Ledger Blade

Rotor Blade

Adjuster 

Gauge

Rotor

Ledger Knife 

Spacer Tool

Cut-Away View Showing 

Ledger Blade

Fig.  33 – 

Ledger Blade Adjusting Tool

Summary of Contents for BX36S

Page 1: ...OPERATOR S MANUAL 3PHSelf feedChipper BX36S BX52S BX72S BX102S...

Page 2: ...ooting information contained within the Operator s Manual This manual covers all variations of the Wallenstein 3 Point Hitch Wood Chipper BX Series Your particular model may vary from the illustration...

Page 3: ...ents 19 9 PTO Shaft Connection 21 9 1 Determine Correct PTO Shaft Length 21 10 Attaching Chipper to Tractor 22 10 1 Procedure 22 11 Controls 24 11 1 Discharge Chute 24 11 2 Hood Deflector 25 12 Operat...

Page 4: ...structions in the owner s manual with the label illustrated alongside Informative Labels are generally pictorial with a white background and can vary to the number of panels The label will illustrate...

Page 5: ...ngine manufacturer s website For service contact your local engine dealer Under no circumstances will the manufacturer be liable for any consequential damage or expense of any kind including loss the...

Page 6: ...at http www wallensteinequipment com This form must be filled out by the dealer and signed by both the dealer and the customer at the time of delivery _________________________________________ Custome...

Page 7: ...oduct when ordering parts or requesting service or other information The Serial Number Plate location is shown in the illustration Please record the product Model and Serial Number in the space provid...

Page 8: ...purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided COULD result in death or serious injury and includes hazards that are exposed when guards are remove...

Page 9: ...ructions in the manual and follow them Most accidents can be avoided The most important safety device on this equipment is a SAFE operator DO review safety related items annually with all personnel wh...

Page 10: ...gned this 3 Point Hitch Wood Chipper to be used with all its safety equipment properly attached to minimize the chance of accidents Close and secure rotor cover before operating Close and secure all g...

Page 11: ...operator and bystanders is one of the main concerns in designing and developing equipment However every year many accidents occur which could have been avoided by a few seconds of thought and a more c...

Page 12: ...ble serious injury or death If the elderly are assisting with the work their physical limitations need to be recognized and accommodated 6 Know your controls and how to stop the machine and the tracto...

Page 13: ...h for traffic when operating near or crossing roadways Never allow riders on the machine 6 12 Sign Off Form Wallenstein follows the general Safety Standards specified by the American Society of Agricu...

Page 14: ...the illustrations that follow Good safety requires that you familiarize yourself with the various safety signs the type of warning and the area or particular function related to that area that require...

Page 15: ...nd operating instructions in the manual Read and understand ALL safety labels located on the machine The most important safety device on this equipment is an informed SAFE operator BX36S Safety Sign E...

Page 16: ...16 Z94242 7 1 2 Models BX52S BX72S and BX102S The BX52S is illustrated Labels and locations are the same for the BX72S and BX102S models 75mm 3 0 Z94232 75mm 3 0 Z94232 1 2 2 8 6 7 3 5 3 9 10 9 4 Fig...

Page 17: ...an informed SAFE operator Caution 6 Pinch point hazard When lowering or raising the hopper into position be aware of pinch points and keep clear of them to avoid injury Caution 4 When performing any...

Page 18: ...rs are designed to chip and chop scrap lumber small trees brush limbs and other wood debris The chipped material is fine enough to be composted or used in a variety of ways It is the responsibility of...

Page 19: ...mponent descriptions here are used throughout the manual to explain function and safety For a detailed parts breakdown see your dealer or visit the Wallenstein website to download the Parts Manual Blo...

Page 20: ...scharge Chute Adjustable Ski Discharge Latch Handle Manual Tube PTO Shaft Lower Link Pins Top Link Deflector Adjustor Upper Rotor Housing Folding Feed Hopper Ledger Blade Twig Breaker Rotor Lock Feed...

Page 21: ...ctor see section 4 6 but do not attach the drive line 2 Raise the machine until the input shaft is level with the tractor PTO shaft 3 Measure the dimension A between the locking grooves on the tractor...

Page 22: ...point hitch only and is also quick hitch and iMatch compatible For maximum life and safety connect PTO shaft with machine as level as possible when the chipper is in the lowered working position NOTE...

Page 23: ...p with the link pins 9 Engage the tractor park lock brake dismount the tractor make any final adjustments and slide the left and right lower arm holes onto the link pins 10 Install the retainers on th...

Page 24: ...Chute Model BX36S The discharge chute is designed with a spring loaded latch handle that allows the chute to be positioned 360 then locked into position with the latch 1 Lift the latch handle until th...

Page 25: ...flector on the end of the chute to direct the chips exactly where desired 1 Lift and push forward the adjustor grip handle and move the deflector into position as required 2 Lock the deflector into po...

Page 26: ...in position Set up the machine see page 26 Each person must wear appropriate Personal Protective Equipment PPE whenever operating the Wood Chipper or working in the vicinity The PPE list includes but...

Page 27: ...e ground is dangerous and will result in damage to the machine 12 3 Adjust Ski Height The ski can be adjusted up to 6 0 in 150 mm if required to help align the PTO when attaching the chipper to the tr...

Page 28: ...lated safety precautions outlined in this section A pre operation checklist is provided for the operator It is important for both the personal safety and maintaining good mechanical condition that thi...

Page 29: ...ing engine and resuming work 12 9 Chipping Operation BX Series Wood Chippers are strong rugged machines They are built to provide consistent chipping of logs CAUTION Be aware Rotor continues to turn f...

Page 30: ...r the area of all bystanders 3 Visually inspect and ensure all material is out and nothing is jammed or wedged between the hopper and the rotor If this does not unplug the chipper or the engine is sto...

Page 31: ...e slow moving vehicle sign is in place and all the lights and reflectors required by the highway authorities are in place Make sure they are clean and functioning properly 4 Check that the tractor is...

Page 32: ...he machine with a pressure washer or water hose to remove all dirt mud or debris 4 Inspect all rotating parts for entangled material Remove all entangled material 5 Run the machine a few minutes to dr...

Page 33: ...pment Periodically tighten all bolts nuts and screws and check that all electrical and fuel connections are properly secured When completing a maintenance or service procedure make sure all safety shi...

Page 34: ...purposes only Never operate machine with guards removed W001 Refer to Maintenance Schedule on page 38 IMPORTANT Grease machine at period shown or hour interval whichever comes first Location Every 8...

Page 35: ...Rotor main shaft front roller flange 5 Hood deflector 6 Discharge chute swivel 7 PTO telescoping section One pump from a hand held grease gun Location Every 100 hours or annually Wash and clean wood...

Page 36: ...te machine with guards removed W001 Refer to Maintenance Schedule on page 38 IMPORTANT Grease machine at period shown or hour interval whichever comes first Location Every 8 hours or daily 1 PTO lubri...

Page 37: ...main shaft front roller flange 6 Hood deflector 7 Discharge chute swivel 8 PTO telescoping section One pump from a hand held grease gun Location Every 100 hours or annually Wash and clean wood chipper...

Page 38: ...l whichever comes first Every 8 hours or Daily Every 50 hours or Annually Every 100 hours or Annually Item Check twig breaker rotor blades ledger blade Check that all fasteners are secure Lubricate hi...

Page 39: ...heck all nuts bolts and screws and ensure they are all properly secured on a regular basis Fig 26 Service Illustration Rotor blades check every 8 hours Blades may need to be changed after 8 10 hours d...

Page 40: ...reassembling the driveline ensure that the driveline is assembled in phase to avoid unnecessary vibration when the machine is running 15 5 Shear Pin The PTO drive line is designed with a shear pin at...

Page 41: ...ended use while in operation The rotor lock pin should be used anytime the rotor housing is open to prevent potential injury Lock Pin Engaged Rotor Hood Open Fig 28 Rotor Lock Pin BX52S BX72S BX102S s...

Page 42: ...rotor slowly and be aware of hand positioning W002 WARNING Machine shown with guards removed for illustrative purposes only Never operate machine with guards removed W001 15 8 1 Changing Rotor Blades...

Page 43: ...ll it down and slightly to the side to clear the axle 3 Rotate the blade and reinstall or replace with new or re sharpened blade 4 Hand tighten the bolts 5 Set the clearance between the ledger and rot...

Page 44: ...lly open the rotor housing 2 Carefully move the rotor so the a rotor blade overlaps the ledger blade 3 Loosen the fasteners and or adjusters and move the ledger away from the rotor blade 4 Insert the...

Page 45: ...knives Ensure machine is off Rotor blade angle wrong improper angle Re sharpen knives to specified angle and check that blade is installed properly Ensure machine is off Obstructed discharge Clear deb...

Page 46: ...hardened reversible 4 bolt hardened reversible 3 bolt hardened reversible Rotor Weight 96 lb 43 5 kg 125 lb 56 7 kg 175 lb 79 3 kg 400 lb 181 4 kg Feeding System Manual Feed Manual Feed Manual Feed Ma...

Page 47: ...Breaker 270 Dual Handle Exit Chute Rotation Single Handle Easy Change Discharge Deflector Three Position Select 3 PH Lift Arm Width Aggressive Self Feed System Multi Position Locking Discharge Chute...

Page 48: ...OTE Bolt grades are identified by their head markings Imperial Bolt Torque Specifications Bolt Diameter Torque Value SAE Gr 2 SAE Gr 5 SAE Gr 8 lbf ft N m lbf ft N m lbf ft N m 1 4 6 8 9 12 12 17 5 16...

Page 49: ...Install Safety Signs 18 I Informative Labels 4 L Label Information 4 Ledger 20 43 44 Ledger Knife Spacer Tool 20 44 Lower Link 19 20 23 M Machine Break In 28 Machine Components 19 Machine Set up 26 M...

Page 50: ...iveline Maintenance 40 Greasing 33 Servicing Intervals 33 Ledger Knife Spacer Tool 44 Maintenance Schedule Service Illustration 39 Rotor Blades 42 Rotor Lock Pin 41 Service 33 Shear Pin 40 Twig Breake...

Page 51: ......

Page 52: ...www wallensteinequipment com...

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