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3.

 

2.4 

SAFETY TRAINING

 

2.5 

SAFETY SIGNS

 

 

1.  Safety  is  a  primary  concern  in  the  design  and  man-

ufacture  of  our  products.  Unfortunately,  our  efforts  to 
provide  safe  equipment  can  be  wiped  out  by  a  single 
careless act of an operator or bystander.

 

2.  In addition to the design and configuration of equipment, 

hazard  control  and  accident  prevention  are  dependent 
upon  the  awareness,  concern,  prudence  and  proper 
training of personnel involved in the operation, transport, 
maintenance and storage of this equipment.

 

It  has  been  said,  "The  best  safety  feature  is  an 
informed,  careful  operator."  We 
ask  you  to  be  that  kind  of  an 
operator.

 

It is the operator's responsibility 

to 

read and understand ALL 
Safety and Operating instructions in the manual and to 
follow these. Accidents can be avoided.

 

4. 

Working  with  unfamiliar  equipment  can  lead  to 

careless  injuries.  Read  this  manual,  and  the 
manual  for  your  auxiliary  equipment,  before 
assembly  or  operating,  to  acquaint  yourself  with 
the  machines.  If  this  machine  is  used  by  any 
person  other  than  yourself.  It  is  the  machine 
owner's  responsibility  to  make  certain  that  the 
operator, prior to operating:

 

a.  Reads and understands the operator's 

manuals.

 

b.  Is instructed in safe and proper use.

 

5.  Know your controls and how to stop the Ultra- Veyor 

System and any other auxiliary equipment quickly in an 
emergency. Read this manual and the one provided with 
your other equipment.

 

6.  Train  all  new  personnel  and  review  instructions 

frequently  with  existing  workers.  Be  certain  only  a 
properly  trained  and  physically  able  person  will  operate 
the  machinery.  A  person  who  has  not  read  and 
understood  all  operating  and  safety  instructions  is  not 
qualified  to  operate  the  machine.  An  untrained  operator 
exposes  himself  and  bystanders  to  possible  serious 
injury or death. If the elderly are assisting with work, their 
physical  limitations  need  to  be  recognized  and 
accommodated.

 

1.  Keep safety signs clean and legible at all times.

 

2.  Replace  safety  signs  that  are  missing  or  have  be-

come illegible.

 

3.  Replaced  parts  that  displayed  a  safety  sign  should 

also display the current sign.

 

4.  Safety  signs  are  available  from  your  authorized 

Distributor or Dealer Parts Department or the factory.

 

How to Install Safety Signs:

 

• 

Be sure that the installation area is clean and dry.

 

• 

Be sure temperature is above 50°F (10°C).

 

• 

Determine  exact  position  before  you  remove  the 

backing paper. (See Section 3).

 

• 

Remove  the  smallest  portion  of  the  split  backing 

paper.

 

• 

Align  the  sign  over  the  specified  area  and  carefully 

press  the  small  portion  with  the  exposed  sticky 
backing in place.

 

• 

Slowly  peel  back  the  remaining  paper  and  carefully 

smooth the remaining portion of the sign in place.

 

• 

Small  air  pockets  can  be  pierced  with  a  pin  and 

smoothed out using the piece of sign backing paper.

 

How to Reorder Your Safety Signs

:

 

1.  Call  you  local  dealer,  or  the  factory  branch  nearest 

you.

 

FACTORY DISTRIBUTION AND SERVICE CENTRES:

 

Head Office:

 

RR#5, Guelph, Ontario,N1H 6J2 

PHONE (888) 925-4642 

FAX (519) 824-5651

 

938 Glengarry Cres. Fergus, Ontario Canada N1M 2W7

 

Tel: (519) 787-8227 Fax: (519) 787-8210

 

70 3rd Ave. N.E. Box 1790 Carman, Manitoba

 

Canada R0G 0J0

 

Tel (204) 745-2951 Fax (204) 745-6309

 

1190 Electric Ave.Wayland, MI.USA 49348

 

Tel (800) 466-1197 Fax (616) 877-3474 
 

24 Molloy Street Toowoomba, Queensland Australia 4350 
Tel 07.4634.7344 Fax 07.4634.7606 

 

Summary of Contents for ULTRA-VEYOR SYSTEM

Page 1: ...ULTRA VEYOR SYSTEM OPERATOR S MANUAL...

Page 2: ......

Page 3: ...ealer s Rep Signature ____________________________________________ The above equipment and Operator s Manual have been received by me and I have been thoroughly instructed as to care adjustments safe...

Page 4: ......

Page 5: ...nde 519 787 8227 ext 5 thl walinga com USA Peter Kingma 800 466 1197 jpk walinga com ORIGINAL PARTS SALES Ontario and Eastern Canada Scott Lodder spl walinga com ext 224 Parts Department Fax 519 824 0...

Page 6: ...e of the warranty period then remaining provided that Walinga consents in writing to such transfer of warranty The Walinga Warranty is conditional upon proper storage installation use maintenance oper...

Page 7: ...any one or more of the following reasons The warranty claim information provided is insufficient The product evaluation does not substantiate the claim The unit has been operated above and beyond its...

Page 8: ...LOCATION Always give your Dealer the Serial Number of your Walinga Ultra Veyor System when ordering parts or requesting service or other information Machine Serial Number Blower Serial Number Airlock...

Page 9: ...1 4 1 To the New Operator or Owner 21 4 2 Machine Components 22 4 3 Machine Break In 23 4 4 Pre Operation Checklist 23 4 5 Controls 24 4 5 1 Standard Controls 24 4 5 2 Smart Flo Controls 25 4 6 Operat...

Page 10: ...ntaining the machine read and understand the Safety Operation Maintenance and Trouble shooting information contained within the Operator s Manual This manual covers all Ultra Veyor Systems made by Wal...

Page 11: ...ignal word is to be limited to the most ex treme situations typically for machine components which for functional pur poses cannot be guarded WARNING Indicates a potentially hazardous situ ation that...

Page 12: ...ons is not qualified to operate this machine An untrained operator ex poses himself and bystanders to possible serious injury or death Do not modify the equipment in any way Unauthorized modification...

Page 13: ...This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible properly trained and physically able person familiar with farm machinery and tra...

Page 14: ...e the machinery A person who has not read and understood all operating and safety instructions is not qualified to operate the machine An untrained operator exposes himself and bystanders to possible...

Page 15: ...d any other transport devices that would hinder or prohibit the normal functioning of the Ultra Veyor System upon start up Serious damage to the machine and or personal injury to the operator and byst...

Page 16: ...s manual 2 Support the machine with blocks of safety stands when working beneath it Follow good shop practices Keep service area clean and dry Be sure electrical outlets and tools are properly grounde...

Page 17: ...nly a qualified licensed electrician supply power to the electric model by following ANSI NFPA 70 Wiring Standard Make certain that the Ultra Veyor System is properly grounded at the power source 2 In...

Page 18: ...anyone else to operate this equipment until such information has been reviewed Annually review this information before the season start up Make these periodic reviews of SAFETY and OPERATION a standar...

Page 19: ...17 3 SAFETY SIGN LOCATIONS Think SAFETY Work SAFELY B A B B SAFETY DECALS BLOWER B A A...

Page 20: ...signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER If safety signs have been damaged removed become illegible or parts rep...

Page 21: ...ilable from your authorized dealer or factory direct The types of safety signs and locations on the equipment are shown in the illustration below Good safety requires that you familiarize yourself wit...

Page 22: ...ious safety signs the type of warning and the area or particular function related to that area that requires your SAFETY AWARENESS REMEMBER If safety signs have been damaged removed become illegible o...

Page 23: ...sparks shocks or electrical discharges Wear appropriate ear protection when operating machine Review safety instructions annually 4 1 TO THE NEW OPERATOR OR OWNER The Walinga Ultra Veyor System is sp...

Page 24: ...pressure into a pressure line without losing air Pressure line air is supplied by a positive displacement blower A Blower Electric Motor E Gearbox twopiece unit only B Belt Drive F Airlock Electric Mo...

Page 25: ...nds the operating procedures and all related safety precautions outlined in this section A pre operation checklist is provided for the operator It is important for both the personal safety and maintai...

Page 26: ...Controls All controls for the machine are provided by the customer Each installation should have provisions to lock out tag out the master panel for maintenance Review your installation carefully to f...

Page 27: ...s designed to run for approximately 30 seconds before the airlock turns on and will continue for 30 seconds after the airlock shuts down This insures the lines are empty before turning off all air flo...

Page 28: ...Turn the machine off using the red stop button Depress the stop button to shut down both the blower and the airlock OPERATING SAFETY ULTRA VEYOR WITH SMART FLO Close and secure all guards shields and...

Page 29: ...quate amperage at the proper phase and voltage to run it If you do not know or are unsure consult a licensed electrician Ground all lines and hoses to prevent static build up and electrical discharge...

Page 30: ...locked out If it is identify cause and retrieve the tag Turn master panel on b Turn machine on at the On Off switch 5 Stopping Machine Turn the machine off using the On Off switch This will shut down...

Page 31: ...ove obstruction through the Rotate airlock by hand after obstruction is removed to be sure airlock turns freely and has not been damaged Repair airlock if damaged before resuming work 8 Lock Out Tag O...

Page 32: ...ervice or mainte nance work on machine or unplugging airlock b Maintain electrical conti nuity through all compo nents to prevent sparks shock or electrical dis charges Do not use plastic components c...

Page 33: ...ime when it will be used again Follow this procedure 1 Wash the entire machine thoroughly using a water hose or pressure washer to remove all dirt mud or residue 2 Lubricate all grease points Make sur...

Page 34: ...ure all guards are in place and properly secured when maintenance work is completed 5 1 SERVICE 5 1 1 FLUIDS AND LUBRICANTS 1 Grease Use an SAE multi purpose high temperature grease with extreme press...

Page 35: ...GNMENT Rear 5 13 SERVICING INTERVALS 8 Hours or Daily 1 Check the tension and alignment of the input drive belts See Maintenance Section 2 Check the oil level in the blower reservoirs 2 locations Fron...

Page 36: ...Fig 5 3 Gearbox 40 Hours 1 Check airlock gearbox 2 Lubricate the blower outboard bearing 1 location if applicable Fig 5 4 OUTBOARD BEARING if applicable...

Page 37: ...urs or Annually 1 Change the oil in the blower reservoirs 2 reservoirs and clean head plate vent holes 2 Check the function of the pressure relief valve Fig 5 5 BLOWER RESERVOIRS Fig 5 6 PRESSURE RELI...

Page 38: ...nue record HOURS SERVICED BY MAINTENANCE 8 Hours or Daily Check Tension Align Input Drive Belts Check Oil Level in Blower Reservoirs 40 Hours Check Component Grounding Lubricate Blower Outboard Bearin...

Page 39: ...eys aligned Belts that are too tight will stretch and wear quickly or overload the bearings on the motor or blower Belts that are too loose will not transmit the required power and will slip overheat...

Page 40: ...se bolts slightly b Turn the adjusting bolt to set the tension Turn both bolts the same amount to maintain pulley alignment c Check the tension again Over tightening will cause belt stretching and ove...

Page 41: ...lleys must be realigned c Review the types of alignment before starting 1 Shafts are not parallel to one another 2 Shafts are not in correct alignment although they appear parallel when seen from abov...

Page 42: ...the input pulley Tighten motor base anchor bolts and jam nuts when alignment has been completed Fig 5 12 ADJUSTING BOLTS e Set the belt tension f Install the belt cover and secure with bolts 7 Be sure...

Page 43: ...overs 4 Checking Oil Level a Remove the level plug in each reservoir or check the sight glass IMPORTANT Check the level only when the oil is cold and the machine is level b Oil in the reservoir should...

Page 44: ...the fill and level plugs i Install and secure the belt drive covers IMPORTANT Condensation forms and collects inside the reservoirs during machine operation Changing oil removes this water and prevent...

Page 45: ...seal between vacuum and atmosphere sides When checking or maintaining the airlock follow this procedure 1 Clear the area of bystanders especially small children 2 Turn machine off lock out tag out mas...

Page 46: ...acement blade so there is approximately 0 006 inches of clearance between the ends and the housing f Mount the blades to their respective vane and tighten bolts finger tight g Rotate airlock rotor sli...

Page 47: ...a gearbox The Gear Box is only used on the Walinga Ultra Veyor two piece systems One piece Ultra Veyor Systems use one electric motor to operate the blower and airlock Two power sources are needed fo...

Page 48: ...tra Veyor ready PROBLEM CAUSE SOLUTION Slow discharge of material Air leaks Tighten all pressure connections Be sure seals are in good condition Check hoses for leaks Check pressure relief valve Repla...

Page 49: ...Adjust tips to decrease clearance to 0 006 inches Breaking rotor blades Blades too tight Loosen bolts Refer to airlock maintenance Low air volume Slow speed Check for slipping belts Adjust belt tensio...

Page 50: ...cking Tighten belts as required Check cross section dimension a If narrow pulley spinning b If swollen belt failing internally Defective belts Replace with matched set Belts failed or worn out Replace...

Page 51: ...1 MECHANICAL Capacities based on moving dry corn approximately 100 30 4m Barometric pressure humidity and condition of product will affect capacity Due to continuous product development specifications...

Page 52: ...0 290 420 630 17 36 63 100 155 220 305 540 880 1320 12 27 45 75 115 165 220 400 650 970 A SAE 2 SAE 5 SAE 8 METRIC TORQUE SPECIFICATIONS Bolt Torque Bolt Diameter 8 8 10 9 A N m lb ft N m lb ft M3 M4...

Page 53: ...51...

Page 54: ...lation Safety 13 Maintenance Safety 14 Operating Safety 14 Safety Signs 12 Sign Off Form 16 Storage Safety 11 Safety Sign Locations 17 Service and Maintenance 32 Maintenance 37 Airlock 43 Belt Tension...

Page 55: ......

Page 56: ...es Fergus Ontario Canada N1M 2W7 Tel 519 787 8227 Fax 519 787 8210 1190 Electric Ave Wayland MI USA 49348 Tel 800 466 1197 Fax 616 877 3474 70 3rd Ave N E Box 1790 Carman Manitoba Canada R0G 0J0 Tel 2...

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