WAGO I/O-SYSTEM 750 Page 236 Technical Description, Installation And Configuration Download

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Summary of Contents for I/O-SYSTEM 750

Page 1: ...Modular I O System Fieldbus Coupler PROFINET IO 750 340 Manual Technical description installation and configuration Version 1 0 0...

Page 2: ...0 571 8 87 5 55 Fax 49 0 571 8 87 85 55 E Mail support wago com Every conceivable measure has been taken to ensure the correctness and completeness of this documentation However as errors can never be...

Page 3: ...ge Assembly and Transport 15 2 6 Mechanical Setup 16 2 6 1 Installation Position 16 2 6 2 Total Expansion 16 2 6 3 Assembly onto Carrier Rail 17 2 6 3 1 Carrier rail properties 17 2 6 3 2 WAGO DIN Rai...

Page 4: ...iguring System Modules 54 3 1 3 3 Parameter Setting 56 3 1 3 3 1 Station Parameters 56 3 1 3 3 2 Standard Module Parameters 58 3 1 3 3 3 Fault Safe Module Parameters F Parameters 59 3 1 3 3 4 Channel...

Page 5: ...ly voltage 105 3 1 10 Error Response 106 3 1 10 1 Fieldbus Failure 106 3 1 10 2 Internal Bus Failure 106 3 1 11 Technical Data 107 4 Fieldbus Communication 108 4 1 ETHERNET 108 4 1 1 General 108 4 1 2...

Page 6: ...DO Modules with Diagnostics 145 5 2 2 3 4 DO Modules 146 5 2 2 4 4 DO Modules with Diagnostics 146 5 2 2 5 8 DO Modules 146 5 2 2 6 8 DO Modules with Diagnostics 146 5 2 2 7 16 DO Modules 147 5 2 3 A...

Page 7: ...nel Digital Output Modules 186 5 3 2 9 2 Channel Digital Input Modules with 1 Bit Diagnostics Status and Confirmation per Channel 188 5 3 3 Analog Input Modules 192 5 3 3 1 2 Channel Analog Input Modu...

Page 8: ...ET IO 6 4 Classifications meeting the NEC 500 221 6 4 1 Divisions 221 6 4 2 Explosion protection groups 221 6 4 3 Temperature classes 222 6 5 Identification 223 6 5 1 For Europe 223 6 5 2 For America...

Page 9: ...echnical progress All rights developing from the issue of a patent or the legal protection of utility patents are reserved to WAGO Kontakttechnik GmbH Co KG Third party products are always indicated w...

Page 10: ...o the hardware or software and the non conforming use of the components entail the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Please direct any requirements pertaining to a m...

Page 11: ...ormation to protect persons from injury Warning Always observe this information to prevent damage to the device Attention Marginal conditions that must always be observed to ensure smooth and efficien...

Page 12: ...n a long term basis Warning The components are not resistant against materials having seeping and insulating properties Belonging to this group of materials is e g aerosols silicones triglycerides fou...

Page 13: ...slash between two names characterizes the selection of a menu point from a menu e g File New END Press buttons are marked as bold with small capitals e g ENTER Keys are marked bold within angle bracke...

Page 14: ...ual describes the field bus independent WAGO I O SYSTEM 750 with the fieldbus coupler for PROFINET IO Item No Description 750 340 Fieldbus Coupler PROFINET IO 1 8 Abbreviation AI Analog Input AO Analo...

Page 15: ...nt fieldbus The electronics process the data of the bus modules and make it available for the fieldbus communication The 24 V system supply and the 24 V field supply are fed in via the integrated powe...

Page 16: ...e CAGE CLAMP Wire range 0 08 mm 2 5 mm AWG 28 14 Stripped length 8 9 mm 9 10 mm for components with pluggable wiring 753 xxx Contacts Power jumpers contacts blade spring contact self cleaning Current...

Page 17: ...ly 0 5 kV line earth 1 B 1 kV line line 2 EN 61000 4 5 surge AC supply 2 kV line earth 3 B EN 61000 4 6 RF disturbances 10 V m 80 AM 0 15 80 MHz 3 A Emission of interference for industrial areas acc t...

Page 18: ...equency change max 1 octave minute b Vibration direction 3 axes 15 g IEC 60068 2 27 shock Note on shock test a Type of shock half sine b Shock duration 11 ms c Shock direction 3x in positive and 3x in...

Page 19: ...AF disturbances harmonic waves 3 V 2 W A Type test high voltage 755 V DC 1500 V AC Emission of interference acc to Germanischer Lloyd 2003 Test specification Limit values Frequency range Distance 96 5...

Page 20: ...tial areas housing commercial and business areas small scale enterprises The special permit can be obtained from an authority or inspection office In Germany the Federal Office for Post and Telecommun...

Page 21: ...Dimensions 51 24V 0V 01 02 C D B A C D B A C D B A C D B A C D B A 100 12 24 64 35 65 Side view Dimensions in mm Fig 2 2 Dimensions g01xx05e Note The illustration shows a standard coupler For detaile...

Page 22: ...3 0 0 0 2 0 3 B 0 0 0 0 0 0 Hansastr 27 D 32423 Minden ITEM NO 750 333 PROFIBUS DP 12 MBd DPV1 0 V Power Supply Electronic PATENTS PENDING II 3 GD DEMKO 02ATEX132273 X EEx nA II T4 24V DC AWG 28 14 5...

Page 23: ...the current version data are registered into the columns of the matrix Additionally with the update of a fieldbus coupler or controller also the cover of the configuration and programming interface of...

Page 24: ...connected to the coupler controller is 780mm When assembled the I O modules have a maximum length of 768mm Examples 64 I O modules of 12mm width can be connected to one coupler controller 32 I O modul...

Page 25: ...isturbances In order to avoid corrosion this tin plated carrier rail contact must not form a galvanic cell with the material of the carrier rail which generates a differential voltage above 0 5 V sali...

Page 26: ...slotted unslotted 210 118 35 x 15 2 3 mm steel yellow chromated unslotted 210 198 35 x 15 2 3 mm copper unslotted 210 196 35 x 7 5 1 mm aluminum unslotted 2 6 4 Spacing The spacing between adjacent c...

Page 27: ...king disc using a screwdriver To pull out the fieldbus coupler controller release the locking disc by pressing on the bottom groove with a screwdriver and then pulling the orange colored unlocking lug...

Page 28: ...er according to the project planning Errors in the planning of the node in terms of the potential groups connection via the power contacts are recognized as the bus modules with power contacts male co...

Page 29: ...contacts which are available as self cleaning gold spring contacts Fig 2 7 Data contacts p0xxx07x Warning Do not touch the gold spring contacts on the I O modules in order to avoid soiling or scratchi...

Page 30: ...on the left side Danger The power contacts are sharp edged Handle the module carefully to prevent injury Attention Please take into consideration that some bus modules have no or only a few power jum...

Page 31: ...the opening After removing the operating tool the conductor is safely clamped More than one conductor per connection is not permissible If several conductors have to be made at one connection point th...

Page 32: ...lease see catalog Fig 2 10 Isolation g0xxx01e Attention The ground wire connection must be present in each group In order that all protective conductor functions are maintained under all circumstances...

Page 33: ...em supply modules 750 613 The voltage supply is reverse voltage protected Attention The use of an incorrect supply voltage or frequency can cause severe damage to the component Fig 2 11 System Supply...

Page 34: ...upply unit See coupler controller and internal system supply module 750 613 cf catalogue W4 Volume 3 manuals or Internet Example Coupler 750 301 internal current consumption 350 mA at 5V residual curr...

Page 35: ...lowing formulas Coupler Controller I 5 V total Sum of all the internal current consumption of the connected bus modules internal current consumption coupler controller 750 613 I 5 V total Sum of all t...

Page 36: ...for other potentials e g AC 230 V Likewise with the aid of the power supply modules various potentials can be set up The connections are linked in pairs with a power contact Fig 2 13 Field Supply Sen...

Page 37: ...ntials e g the alteration from DC 24 V to AC 230V a spacer module should be used The optical separation of the potentials acts as a warning to heed caution in the case of wiring and maintenance works...

Page 38: ...ange a fuse or to switch off the voltage in succeeding bus modules the fuse holder may be pulled out In order to do this use a screwdriver for example to reach into one of the slits one on both sides...

Page 39: ...ng can be done externally The fuse modules of the WAGO series 281 and 282 are suitable for this purpose Fig 2 18 Fuse modules for automotive fuses Series 282 pf66800x Fig 2 19 Fuse modules with pivota...

Page 40: ...ed for the certified operation of the system Item No Name Description 750 626 Supply filter Filter module for system supply and field supply 24 V 0 V i e for field bus coupler controller and bus power...

Page 41: ...0 613 750 512 750 512 750 616 750 513 750 610 750 552 750 600 750 612 750 616 1 a b c d 1 2 2 24V 24V 10 A 10 A L1 L2 L3 N PE 230V 230V Main ground bus Shield screen bus System Supply Field Supply Fie...

Page 42: ...bus modules should be considered The field supply as well influences the bus modules as the inputs and outputs of some bus modules require the voltage of the field supply Note The system supply and th...

Page 43: ...Assembly Insulated assembly has been achieved when there is constructively no direct conduction connection between the cabinet frame or machine parts and the carrier rail Here the earth must be set u...

Page 44: ...Some components in the I O system have a carrier rail contact that dissipates electro magnetic disturbances to the carrier rail Fig 2 23 Carrier rail contact g0xxx10e Attention Care must be taken to...

Page 45: ...Attention Should the ground conductor connection of the power jumper contacts within the node become disrupted e g due to a 4 channel bus terminal the ground connection will need to be re established...

Page 46: ...his incoming disturbances can be easily diverted The shielding should be placed over the entrance of the cabinet or housing in order to already repel disturbances at the entrance 2 9 2 Bus Conductors...

Page 47: ...feet Together these allow many dfferent possibilities See catalog W4 volume 3 chapter 10 Fig 2 25 WAGO Shield Screen Connecting System p0xxx08x p0xxx09x and p0xxx10x Fig 2 26 Application of the WAGO S...

Page 48: ...s data length Max 320 byte input data including all user data qualifiers max 2 byte process data qualifiers IOXS for each input module Max 320 byte output data including all user data qualifiers max 2...

Page 49: ...umper contacts 24V power jumper contacts Fig 3 1 2 1 View g034000e The fieldbus coupler consists of Power supply for the system supply as well as power jumper contacts for the field side supply via I...

Page 50: ...field side 1 2 3 4 5 6 7 8 DC DC 24 V 10 nF 24 V 10 nF 0 V 24 V 0 V 24 V 0 V 0 V 750 340 FiELDBUS INTERFACE ELECTRONIC ELECTRONIC FiELDBUS INTERFACE I O MODULES Fig 3 1 2 2 Power supply g034001e The i...

Page 51: ...d data 2 TD Send data 3 RD Receiving data 4 Not assigned 5 Not assigned 6 RD Receiving data 7 Not assigned 1 2 3 4 5 6 7 8 Fig 3 1 2 3 Bus connection RJ45 plug g0xxx20x 8 Not assigned The electrical i...

Page 52: ...Configuration Protocol BF red The BF LED provides information on the current status of the PROFINET IO data exchange DIA red The DIA LED indicates the upcoming of diagnostics events The message from t...

Page 53: ...O CHECK 2 and optionally for updating the device software firmware Configuration interface open flap Fig 3 1 2 5 Configuration interface g01xx06e Fitting the 4 pole male connector to the RS 232 DSub9...

Page 54: ...rmation about the GSD files of all listed manufacturers GSD and symbol files for configuring the WAGO I O devices can be obtained on CD under the item number 750 916 or on the WAGO INTERNET site http...

Page 55: ...xcessively reserved bit information are marked with a star Furthermore the module names that are represented with a negative sign in brackets contain the amount of information that has been previously...

Page 56: ...brackets 750 400 2DE 2 BIT E DO_32 Configuration module for 32 digital outputs 4 bytes are reserved in the output process image of the I O controller The bit information in the first byte is allocated...

Page 57: ...les can deliver both process data as well as additional diagnostic information Furthermore they store the raw diagnostic data in the input process image via 4 additional configuration modules Three mo...

Page 58: ...inputs 1 byte is reserved in the input process image of the I O controller The existing bit information in the first byte is allocated to the input and diagnostics data of the configured I O module a...

Page 59: ...ted to the output data of the configured I O module according to the number of existing signal channels The bit information in the first byte of the input area is allocated to the raw diagnostics data...

Page 60: ...ta including control and status information in the input and output areas These modules make it possible to access the register structure of the I O module in productive data exchange so that e g the...

Page 61: ...to access the register structure of the I O module in the productive data exchange so that e g the operating parameters can be modified The structure of the process image is specific to the module an...

Page 62: ...process image of the I O controller The bit information in the first byte is allocated to the 2 bit diagnostics data of the configured supply module Remaining bit locations indicated in brackets with...

Page 63: ...stic capable I O modules This is done by configuring the DI_0 DI_DIA_0 DO_DIA_0 or PE_DIA_0 modules for the relevant I O modules 750 610 P Supply 2DIA 6 BIT E DIA in E PA PE_DIA_0 Configuration module...

Page 64: ...uscoupler supply Restart the internal bus after a fault AUTORESET immediately after overcoming the internal bus fault Use of the internal data bus extension EEPROM setting Based upon the settings made...

Page 65: ...ge All outputs maintain the last status before the malfunction Behavior in case of a PROFINET I O fault Switch Default value All outputs switch the substitute value configured when designing the modul...

Page 66: ...strategy on the side of the station substitute applies I O device according to the referenced module settings 2 the set strategy on the side of the referenced digital module by which the output data...

Page 67: ...eters that have to be checked F_SIL SIL3 1 The module complies with the safety catagory 3 F_CRC_Length 3 Byte CRC 1 The productive data transfer is safeguarded using a 3 byte CRC in case of PROFINET I...

Page 68: ...Default data output channel x I O module specific 0x0000 0xFFFF When configuring the substitute value behavior on the side of the I O module these values are transmitted to the complex signal channel...

Page 69: ...In the phase where the I O LED flashes red with 10 Hz the arranged I O modules are determined and are allocated to the PROFINET IO process image according to the standard defaults of the bus coupler...

Page 70: ...ted I O modules according to specified rules to the local input and output image The allocation is carried out according to the slots Digital I O modules with a data width less than 8 bits are always...

Page 71: ...the configuration tool All specific information on the relevant modules is contained in the associated GSD file 402 DI 402 452 452 504 504 550 550 600 1 2 3 4 5 6 7 8 9 750 340 DI AI AI DO DO AO AO P...

Page 72: ...stic confirmation per channel 2DI_2DIA_2ACK_PI 2 channel digital input module 1 Bit diagnostic and 1 bit diagnostic confirmation per channel with additional diagnostics in the input image 75x 418 4DI...

Page 73: ...E A E A Tx Rx E A 1 0 2 1 UINT8 2 0 3 1 UINT16 2DI 4 0 5 1 UINT32 0 0 1 1 1 0 2 1 UINT8 2 0 3 1 UINT16 2DI_2DIA 4 0 5 1 UINT32 0 0 1 1 1 1 3 3 UINT8 UINT8 1 1 2 2 UINT16 UINT16 2DI_2DIA_2ACK 1 1 2 2...

Page 74: ...33 4DO_4DIA 4 channel digital output modules 1 Bit diagnostics per signal channel 75x 532 4DO_4DIA_PI 4 channel digital output module 1 Bit diagnostic per signal channel additional diagnostic in the i...

Page 75: ...INT8 0 2 1 3 UINT16 2DO_4DIA 0 4 1 5 UINT32 0 0 1 1 1 1 3 3 UINT8 UINT8 2 2 4 4 UINT16 UINT16 2DO_4DIA_PI 4 4 6 6 UINT32 UINT32 0 0 1 1 0 1 1 2 UINT8 0 2 1 3 UINT16 4DO 0 4 1 5 UINT32 0 0 1 1 0 1 1 2...

Page 76: ...module 16 Bit input and output data plus control and status byte per signal channel access to the register structure using cyclic data exchange 75x 453 75x 455 75x 457 75x 459 75x 460 75x 463 75x 468...

Page 77: ...ister structure using cyclic data exchange 75x 551 75x 553 75x 555 75x 557 75x 559 Analog output modules receive the consumer status IOCS from the I O controller and supply it with the provider status...

Page 78: ...75x 630 DII Digital impulse interface 24 Bit input and output data plus control and status byte per signal channel access to the register structure using cyclic data exchange 75x 635 ENC Encoder Inter...

Page 79: ...LG Type E A Tx Rx E INST A INST SSI 4 0 5 1 U32 1 Module 75x 404 1CNT 75x 630 1SSI EM 75x 6xx Data length Byte Data object PA TLG Type E A Tx Rx E INST A INST 1CNT 6 6 8 8 U8 U8 U32 1 U8 U8 U32 1 2CNT...

Page 80: ...ontroller and supply it with the provider status IOPS of the existing output information in case only the actual user data is replaced If all existing information in the input and output image is made...

Page 81: ...PA and the telegrams TLG in the direction of transmission and reception Tx Rx Module 75x 650 RS 232 C 75x 651 RS 485 75x 653 TTY 75x 654 DXCH 75x 641 DALI DSI 75x 642 RF RCV EnOcean Data length Byte D...

Page 82: ...cs data prepared in the input image potential supply modules supply a provider status IOPS to the I O controller If the input data is available in the input process image then the consumer status IOCS...

Page 83: ...fier Inputs Outputs Digital input E 12 0 Digital input E 12 1 Digital input E 12 2 1 Digital input 75x 402 4DE 4 BIT E UINT8 IN E 12 3 Digital input E 12 4 Digital input E 12 5 Digital input E 12 6 2...

Page 84: ...P Supply DIA Analog output AW 256 11 Analog output 750 550 2AA 0 10 V INT16 2 OUT AW 258 Analog input EW 260 12 Analog input 750 452 2AE 0 20 mA INT16 2 IN EW 262 Analog output EB264 EW265 AB264 AW26...

Page 85: ...e connected I O modules are supplied with parameters Once all settings have been made the I O device signals that it is ready to send and receive cyclic productive data 3 1 6 Configuration and Paramet...

Page 86: ...as only one sub module can exist for each module 0 128 0xE002 57346 Deviations in the set and actual configuration of the sub modules allocated to the I O controller I O AR 0 0xE00A 57354 0xE00B 57355...

Page 87: ...E Version minor 0 Diagnostics data will follow at the end 1 API will follow at the end 6 7 DWORD 0x00 0x00 API 0 8 9 0x00 0x00 Only available in version 1 1 The process type API has a data length of 4...

Page 88: ...ics for the sub module 0x8000 Channel Diagnostics 0x8002 Extended channel diagnostics As already mentioned special data sets of faulty sub modules or channels are following the general structure This...

Page 89: ...reserved 4 5 WORD Fault type 0x0000 Reserved not specified 0x0001 Short circuit 0x0002 Low voltage 0x0003 High voltage 0x0004 Overload 0x0005 Over temperature 0x0006 Wire Break 0x0007 Upper limit val...

Page 90: ...lity The fault numbers 0x0000 0 to 0x000F 15 contain standard messages The allocated meaning of fault numbers 0x001B 27 to 0x001F 31 are recommended in the specification Starting with fault number 0x0...

Page 91: ...F 31 Missing configuration R E S E R V E D 0x0020 32 0x003F 64 Reserved 0x0040 Wrong F device address 0x0041 Invalid F device address 0x0042 Wrong F Host address 0x0043 Invalid F Host address 0x0044 S...

Page 92: ...IT 0x1A 26 External fault External fault broken wire overload or short circuit manual operation 750 460 750 461 750 469 WORD 0x06 6 0x08 8 0x09 9 Broken wire Lower limit value undershot Fault Signal l...

Page 93: ...ne break or D and D have been inverted 750 635 OTHER 0x09 9 Fault Wave speed has not been set or inadequate stop impulse or the maximum wave speed has been exceeded or timeout no measurement values ex...

Page 94: ...g projection differs 0x43 67 Invalid F Host address The F Host address has been configured with 0 or 65535 0x44 68 SIL class not supported One SIL class has been configured that is not supported by th...

Page 95: ...ecified 0x0010 Faulty parameter setting 0x001F Missing configuration 0x0100 Internal data bus fault 6 7 WORD Extended fault type 0x0000 0xFFFF Extended fault description 8 9 DWORD Additional value 10...

Page 96: ...fset for the inputs of the module is not allowed 0x0013 0xC0018013 The bit offset for the inputs of the module exceed the maximum offset 0x0014 0xC0018014 The reserved input parameters of the module h...

Page 97: ...The substitute value for the input channel of the module falls below its minimum 0x0070 0xC001xx70 The substitute value for the output channel of the module is not allowed 0x0071 0xC001xx71 The substi...

Page 98: ...neither bytes nor words 0x00A0 0xC00180A0 The setting for updating the input data Table 0 register 3 is not allowed not asynchronous 0x00A1 0xC00180A1 The setting for updating the output data Table 0...

Page 99: ...n is available in the following table Fault type Internal bus fault 0x0100 Extended fault type Additional value Description 0x0001 0x00000106 The module configuration that has been determined on the i...

Page 100: ...een target and actual configuration dependent on the number of data sets that follow The number of data sets for each module that has been faulty configured is stored in the head structure Byte offset...

Page 101: ...dule do not correspond but are compatible 0x0008 0xFFFF reserved The sub module data sets follow direct one after another Their number is stored in the head structure The next module data set follows...

Page 102: ...s and the data set number index of the module In doing so the sub module slot should always be addressed with 1 The meaning of the indexes can be determined in the area of 0x0000 to 0x7FFF according t...

Page 103: ...valuation K contains the input channel that has determined the discrepancy fault Detail diagnostics F Output channels PROFIsafe Data set 44 2 Byte long Fault Description 0x0K04 Overload to output chan...

Page 104: ...of the complete node The LEDs A and B display the status of the supply voltage 3 1 9 1 Blink Code Detailed error messages are indicated by means of blinking codes An error is indicated cyclically by u...

Page 105: ...if necessary Off On Off The operating voltage for the buscoupler is present The physical connection to the PROFINET IO is not established Make sure that the RJ45 socket is connected to the switch usin...

Page 106: ...ween the sequences are short intervals Analyze error message error code and error argument After the power is turned on the coupler starts up The red I O LED blinks After a trouble free start up the I...

Page 107: ...T IO 750 340 99 LED Indication WAGO I O SYSTEM 750 PROFINET IO Fig 3 1 9 10 Signaling the LED node status g012111e After the error is removed restart the coupler by turning the power supply off and on...

Page 108: ...off the power supply and plug the end module in the middle of the second half of the node away from the coupler Turn the power supply on again Repeat this procedure while halving the step size until...

Page 109: ...to the real time clock RTC Set the clock and hold up the power supply of the buscoupler for at least 15 minutes in order to charge the Goldcap 12 Fault during write access to the real time clock RTC S...

Page 110: ...the node identify the faulty I O module as follows Turn off the supply voltage of the node Plug the end module in the middle of the node Turn on the power supply again If the LED keeps blinking turn o...

Page 111: ...the power supply again If the LED keeps blinking turn off the power supply and plug the end module in the middle of the first half of the node towards the coupler If the LED does not blink turn off th...

Page 112: ...r no IP address Check the settings of the BootP server 5 Initialization error of an application protocol Restart the buscoupler by turning the power supply off and on again 6 Maximum process image siz...

Page 113: ...een LEDs The link upper LED A displays the status of the system supply The left lower LED B reports the status of the field supply LED A Significance Remedy Green System supply O K Off System supply m...

Page 114: ...nternal bus Response determined by the I O module The values are entered into the output process image by the coupler With I O modules that have a byte orientated data width e g pulse width module the...

Page 115: ...nputs and outputs Configuration possibilities via PC Voltage supply DC 24 V 15 20 Input current max 500 mA at 24 V Efficiency of the power supply 87 Internal current consumption 300 mA at 5 V Total cu...

Page 116: ...or the transmission of information In the ETHERNET based programmable fieldbus couplers and controllers developed by WAGO usually various application protocols have been implemented on the basis of th...

Page 117: ...ntenance and control of processes possible 4 1 2 Network Architecture Principles and Regulations A simple ETHERNET network is designed on the basis of one PC with a network interface card NI one cross...

Page 118: ...24 AWG UTP or STP UTP twisted pair cable for a 10Mbps baseband signal for distances up to 100 m in a physical star topology 10Broad36 Uses a 75 Ohm coaxial cable for a 10Mbps baseband signal for dista...

Page 119: ...eld surrounding all twisted unshielded conductor pairs and an impedance of 100 ohm STP cable shielded twisted pair is cable of Category 5 with stranded and individually shielded conductor pairs no ove...

Page 120: ...described in the ETHERNET standard for networks covering larger distances 4 1 2 2 Network Topologies In the case of 10Base T or 100BaseTX several stations nodes are connected using a star topology ac...

Page 121: ...s characteristics of linear bus and star topologies It consists of groups of star configured workstations connected to a linear bus backbone cable Tree topologies allow for the expansion of an existin...

Page 122: ...rotocols or ETHERNET networks where all fiber optic cabling or a combination of a backbone with UTP cabling is used If there is a combination of fiber optic backbone and UTP cabling the rule is simply...

Page 123: ...nection on a physical level 1 Bridge Segmentation of networks to increase the length 2 Switch Multiport bridge meaning each port has a separate bridge function Logically separates network segments the...

Page 124: ...relatively long 0 1 10 seconds However real time behavior within the fieldbus system level is required for ETHERNET in industry In ETHERNET it is possible to meet the real time requirements by restri...

Page 125: ...subscriber is limited Therefore the delay time of a message is predictable Switched ETHERNET In the case of Switched Ethernet several fieldbus nodes are connected by a switch When data from a network...

Page 126: ...et physical interface CSMA CD 2 IP For the communication the Internet Protocol IP is positioned above the Ethernet hardware This bundles the data to be transmitted in packets along with sender and rec...

Page 127: ...ransport Protocol for www browsers and some others In this example the protocols MODBUS TCP UDP and EtherNet IP are implemented for use in industrial data communication Here the MODBUS protocol is als...

Page 128: ...s and controllers IP Version 4 Raw IP and IP Multicast TCP UDP ARP The following diagram is intended to explain the data structure of these protocols and how the data packets of the communication prot...

Page 129: ...smission is connectionless i e the sender does not receive any feedback from the receiver The data used is packed in an address information frame The following figure shows the structure of such a pac...

Page 130: ...quence of the data packets to be incorrect Therefore it is necessary to use a higher level protocol for example TCP to guarantee correct transmission IP addresses To allow communication over the netwo...

Page 131: ...of Class C networks in the first byte is always between 192 and 223 Additional network classes D E are only used for special tasks Key data Address range of the Possible number of subnetwork networks...

Page 132: ...and position of the subnetwork ID are not defined however the size is dependent upon the number of subnets to be addressed and the number of subscribers per subnet 1 8 16 24 32 1 0 Net ID Subnet ID H...

Page 133: ...mask defined by the administrator in the same way as the IP address when installing the network protocol Gateway The subnets of the Internet are normally connected via gateways The function of these...

Page 134: ...icast address in order to send the packet to several recipients with a single send operation Here the common medium enables packets to be sent simultaneously to several recipients The stations do not...

Page 135: ...st 20 bytes and contains among others the application port number of the transmitter and the receiver the sequence number and the acknowledgement number The resulting TCP packet is used in the data un...

Page 136: ...waits for BootP requests and generates the response from a configuration database The dynamic configuration of the IP address via a BootP server offers the user a flexible and simple design of his net...

Page 137: ...ML page saved in the programmable fieldbus coupler or controller which is accessed via the Port link If the BootP protocol is deactivated the programmable fieldbus coupler or controller uses the param...

Page 138: ...long the coupler controller keeps the assigned IP address The maximum lease time is 24 8 days This results from the internal resolution of timer Renewing time The Renewing time indicates starting fro...

Page 139: ...ck link The following parameters must be set Parameter Meaning Address of the Time server The address assignment can be made either over a IP address or a host name Time zone The time zone relative to...

Page 140: ...termines the structure for the transferred file MODE Determines the kind of file transmission RETR Reads file from server STOR Saves file on server APPE Saves file on server Append mode ALLO Reservati...

Page 141: ...computers are switched off at the end of the day it is impractical to send SMTP mail there For that reason in many networks special SMTP hosts are installed in many networks which are permanently swit...

Page 142: ...and therefore the integration into existing field bus systems such as PROFIBUS INTERBUS etc are supported right from the start PROFINET IO enables decentralized field devices to be connected to a cent...

Page 143: ...Fieldbus Communication 135 PROFINET WAGO I O SYSTEM 750 PROFINET IO Guidelines www profibus com 4 2 2 Cabling The guidelines for Ethernet cabling apply to the cabling of the PROFINET network...

Page 144: ...r connection high side switching DI DC 24 V 750 400 753 400 2 Channel DC 24 V 3 0 ms 2 to 4 conductor connection high side switching 750 401 753 401 2 Channel DC 24 V 0 2 ms 2 to 4 conductor connectio...

Page 145: ...4 Channel AC DC 24 V 2 conductor connection 750 423 753 423 4 Channel AC DC 24 V 2 to 3 conductor connection with power jumper contacts DI AC DC 42 V 750 428 753 428 4 Channel AC DC 42 V 2 conductor c...

Page 146: ...rotected high side switching 750 531 753 531 4 Channel DC 24 V 0 5 A short circuit protected high side switching 750 516 753 516 4 Channel DC 24 V 0 5 A short circuit protected low side switching 750...

Page 147: ...75 2 channel 0 1 A AC DC Differential Inputs AI 0 5 A 750 475 020 000 753 475 020 000 2 channel 0 5 A AC DC Differential Inputs AI 0 10 V 750 467 753 467 2 Channel DC 0 10 V single ended S E 750 477 7...

Page 148: ...Resistor Bridges Strain Gauge 5 1 4 Analog Output Modules AO 0 20 mA 750 552 753 552 2 Channel 0 20 mA 750 585 2 Channel 0 20 mA EEx i 750 553 753 553 4 Channel 0 20 mA AO 4 20 mA 750 554 753 554 2 ch...

Page 149: ...remental Encor Interface RS 422 cam outputs 750 635 753 635 Digital Pulse Interface Serial Interfaces 750 650 753 Serial Interface RS 232 C 750 653 753 Serial Interface RS 485 750 651 TTY Serial Inter...

Page 150: ...diagnostics with fuse holder AC 230 V Power Supply Modules 750 612 AC DC 230 V without diagnostics passiv 750 609 AC 230 V max 6 3 A without diagnostics with fuse holder 750 611 AC 230 V max 6 3 A wit...

Page 151: ...refer to the corresponding description of the I O modules 5 2 1 Digital Input Modules 5 2 1 1 2 DI Modules 750 400 753 400 750 401 753 401 750 405 753 405 750 406 753 406 750 407 753 407 750 410 753...

Page 152: ...5 750 422 753 422 750 423 753 423 750 424 753 424 750 428 753 428 750 432 753 432 750 433 753 433 Process Image Length in Bit Diagnostics information in the PROFIBUS IO process image Input Output Yes...

Page 153: ...Length in Bit Diagnostics information in the PROFIBUS IO process image Input Output Yes not possible No 0 2 5 2 2 2 2 DO Modules with Diagnostics 750 507 753 507 750 522 753 522 750 523 1 Bit diagnos...

Page 154: ...stics 750 532 753 532 1 bit diagnostics channel Process Image Length in Bit Diagnostics information in the PROFIBUS IO process image Input Output Yes 4 4 No 0 4 5 2 2 5 8 DO Modules 750 530 753 530 75...

Page 155: ...of the PROFINET IO Process Data WAGO I O SYSTEM 750 PROFINET IO 5 2 2 7 16 DO Modules 750 5xx 753 5xx Process Image Length in Bit Diagnostics information in the PROFIBUS IO process image Input Output...

Page 156: ...750 478 753 478 750 479 753 479 750 480 753 480 750 483 753 483 750 485 753 485 750 491 753 491 750 492 753 492 Process Image Length in Byte Register communication using the PROFINET IO process image...

Page 157: ...Byte Register communication using the PROFINET IO process image Input Output Yes 12 12 No not possible Mapping with access to the register structure Data format MOTOROLA INTEL I O range Input Output...

Page 158: ...Output Yes 12 12 No 8 0 Mapping with access to the register structure Data format MOTOROLA INTEL I O range Input Output Input Output S0 C0 S0 C0 D1 D1 D0 D0 Channel 0 D0 D0 D1 D1 S1 C1 S1 C1 D3 D3 D2...

Page 159: ...h in Byte Register communication using the PROFINET IO process image Input Output Yes 6 6 No 0 4 Mapping with access to the register structure Data format MOTOROLA INTEL I O range Input Output Input O...

Page 160: ...access to the register structure Data format MOTOROLA INTEL I O range Input Output Input Output S0 C0 S0 C0 D1 D1 D0 D0 Channel 1 D0 D0 D1 D1 S1 C1 S1 C1 D3 D3 D2 D2 Channel 2 D2 D2 D3 D3 S2 C2 S2 C2...

Page 161: ...ess to the register structure Data format MOTOROLA INTEL I O range Input Output Input Output S C S C D3 D3 D0 D0 D2 D2 D1 D1 D1 D1 D2 D2 Channel 0 D0 D0 D3 D3 750 638 753 638 2 counter inputs Process...

Page 162: ...process image Input Output Yes 6 6 No 0 4 Mapping with access to the register structure Data format MOTOROLA INTEL I O range Input Output Input Output S0 C0 S0 C0 D1 D1 D0 D0 Channel 0 D0 D0 D1 D1 S1...

Page 163: ...tor Control 750 639 753 639 Process Image Length in Byte Register communication using the PROFINET IO process image Input Output Yes 4 4 No not possible Mapping with access to the register structure D...

Page 164: ...n using the PROFINET IO process image Input Output Yes 6 6 No 4 0 Mapping with access to the register structure Data format MOTOROLA INTEL I O range Input Output Input Output S0 C0 S0 C0 D3 D3 D0 D0 D...

Page 165: ...e Input Output Input Output S0 C0 S0 C0 D1 D1 D0 D0 D0 D0 D1 D1 S1 C1 S1 C1 D3 D3 D2 D2 Channel 0 D2 D2 D3 D3 The 2 CONTROL or STATUS bytes only exists with 750 637 or 753 637 The byte is reserved in...

Page 166: ...s not possible No 6 6 Mapping with access to the register structure Data format MOTOROLA INTEL I O range Input Output Input Output S C S C D0 D0 D0 D0 D1 D1 D1 D1 D2 D2 D2 D2 D3 1 D3 1 D3 1 D3 1 Chann...

Page 167: ...TOROLA INTEL I O range Input Output Input Output S0 C0 S0 C0 D0 D0 D1 D1 D1 D1 D0 D0 D2 D2 D2 D2 D3 D3 D4 D4 Channel 0 D4 D4 D3 D3 5 2 5 9 DALI DSI Master 750 641 753 641 Process Image in Byte Registe...

Page 168: ...IO Process Image in Byte Register communication using the PROFINET IO process image Input Output Yes 4 4 No not possible Mapping with access to the register structure Data format MOTOROLA INTEL I O ra...

Page 169: ...T IO Process Data WAGO I O SYSTEM 750 PROFINET IO 5 2 6 System Modules 5 2 6 1 Supply Modules 750 610 750 611 2 bit diagnostics Process Image Length in Bit Diagnostics information in the PROFIBUS IO p...

Page 170: ...IT I 2DE 30 BIT I 2 8 16 or 32 bits are applied in the input process image of the station proxy fieldbus coupler by fitting a slot with these modules The bits 20 and 21 are assigned with the signal co...

Page 171: ...the station proxy fieldbus coupler by fitting a slot with these modules The bits 20 and 21 are allocated with input conditions of the physically connected I O module in the case of 2DE furthermore th...

Page 172: ...th star bit fields in the input process image of the station proxy fieldbus coupler The bit locations marked in a light red color are respectively occupied by previous slot allocations One byte proces...

Page 173: ...roxy fieldbus coupler by fitting a slot with these modules The bits 20 to 23 are assigned with the signal condition of the physically connected I O module The bits marked green are made available for...

Page 174: ...gned with the signal condition of the physically connected I O module The bits marked green are made available for the input and or diagnostics information of the following module slots One byte proce...

Page 175: ...green are made available for the input and or diagnostics information of the following module slots One byte process data qualifier IOPS is managed in the direction of the I O controller in the cycli...

Page 176: ...eldbus coupler by fitting a slot with these modules The bits 20 and 21 are assigned with the signal condition of the physically connected I O module The bits marked green are made available for the ou...

Page 177: ...he side of the station substitute applies I O device Outputs are set to 0 all outputs are immediately reset Outputs maintain the last valid value all outputs maintain the last valid value Outputs take...

Page 178: ...O module The bits 22 to 27 215 or 231 marked green are made available for the output and or confirmation information of the following modules One byte process data qualifier IOCS is managed in the dir...

Page 179: ...ious slot allocations One byte process data qualifier IOCS is managed in the direction of the I O controller in the cyclic PROFINET IO telegram for these modules D1 D0 Input D1 D0 Input D1 D0 2DA 2 BI...

Page 180: ...data for the module or the group of modules then according to the device settings the set strategy on the side of the station distributor applies I O device Outputs are set to 0 all outputs are immedi...

Page 181: ...or 231 marked green are made available for the output and or confirmation information of the following modules One byte process data qualifier IOCS is managed in the transmission direction of the I O...

Page 182: ...ns One byte process data qualifier IOCS is managed in the direction of the I O controller in the cyclic PROFINET IO telegram for these modules D11 D10 D01 D00 Input D11 D10 D01 D00 Input D11 D10 D01 D...

Page 183: ...data for the module or the group of modules then according to the device settings the set strategy on the side of the station substitute applies I O device Outputs are set to 0 all outputs are immedi...

Page 184: ...and 23 are assigned with the signal condition of the physically connected I O module The bits 24 to 27 215 or 231 marked green are made available for the output and or confirmation information of the...

Page 185: ...he side of the station substitute applies I O device Outputs are set to 0 all outputs are immediately reset Outputs maintain the last valid value all outputs maintain the last valid value Outputs take...

Page 186: ...231 marked green are made available for the output and or confirmation information of the following modules One byte process data qualifier IOCS is managed in the transmission direction of the I O co...

Page 187: ...ious slot allocations One byte process data qualifier IOPS is managed in the direction of the I O controller in the cyclic PROFINET IO telegram for this module D3 D2 D1 D0 Input D3 D2 D1 D0 Input D3 D...

Page 188: ...data for the module or the group of modules then according to the device settings the set strategy on the side of the station substitute applies I O device Outputs are set to 0 all outputs are immedi...

Page 189: ...l condition of the physically connected I O module The bits 28 to 215 or 231 marked green are made available for the output and or confirmation information of the following modules One byte process da...

Page 190: ...he side of the station substitute applies I O device Outputs are set to 0 all outputs are immediately reset Outputs maintain the last valid value all outputs maintain the last valid value Outputs take...

Page 191: ...e made available for the output and or confirmation information of the following modules One byte process data qualifier IOCS is managed in the transmission direction of the I O controller in the cycl...

Page 192: ...ot allocations One byte process data qualifier IOPS is managed in the transmission direction of the I O controller in the cyclic PROFINET IO telegram for these modules D5 D4 D3 D2 D1 D0 D7 D6 Input D3...

Page 193: ...r the module or the group of modules according to the device settings the set strategy on the side of the station distributor applies I O device Outputs are set to 0 so that all outputs are immediatel...

Page 194: ...231 marked green are made available for the output and or confirmation information of the following modules One byte process data qualifier IOCS is managed in the transmission direction of the I O con...

Page 195: ...station distributor applies I O device Outputs are set to 0 so that all outputs are immediately reset Outputs maintain the last valid value that all outputs maintain the last valid value outputs take...

Page 196: ...allocation PNIO Module type Length Bit 27 26 25 24 23 22 21 20 Note Q1 Q0 2 Output E1 E0 Input 2DE 6 BIT I 2ACK 6 BIT O 2DE 14 BIT I 2ACK 14 BIT O 2DE 30 BIT I 2ACK 30 BIT O 2 8 16 or 32 bits are fit...

Page 197: ...bits 20 and 21 in the input area are assigned with the signal condition of the physically connected I O module the bits 22 and 23 carry the diagnostics information of the signal channels The bits mark...

Page 198: ...g of slots with this module enables the remaining bit location to be previously filled with input and or output modules without bytes opened with star bit fields in the input and output process image...

Page 199: ...pened with star bit fields in the input and output process image of the station proxy fieldbus coupler The bit locations marked in a light red color are respectively occupied by previous slot allocati...

Page 200: ...quality rating of the bytes are a result of the selected data format One byte process data qualifier IOPS is managed in the direction of the I O controller in the cyclic PROFINET IO telegram for this...

Page 201: ...s per diagnostics data sets and diagnostics alarm with external faults locked not transferred to the I O Controller released transferred to the I O Controller Process data format channel x The process...

Page 202: ...0 HB LB Input date channel 0 LB HB Input date channel 1 HB LB Input date channel 1 LB HB Input date channel 2 HB LB Input date channel 0 HB LB Input date channel 3 HB LB Input date channel 0 HB LB 4AI...

Page 203: ...Input date Register date RD Channel 3 Table 3 HB LB Input date Register date RD Channel 3 Table 3 LB HB 12 Input PD RA RW Register REQ Table 0 Register date WR Table 0 HB LB Register date WR Table 0 L...

Page 204: ...s per diagnostics data sets and diagnostics alarm with external faults locked not transferred to the I O Controller released transferred to the I O Controller Process data format channel x The process...

Page 205: ...be set channel for channel One byte process data qualifier IOCS is managed in the direction of the I O controller in the cyclic PROFINET IO telegram for these modules PD RA F Status Register RES Chann...

Page 206: ...outputs switch to their configured default value Asynchronous diagnostics message Channel x x 0 1 2 The following occurs per diagnostics data sets and diagnostics alarm with external faults locked no...

Page 207: ...date channel 1 HB4 LB5 Output date channel 1 LB4 HB5 Output date channel 2 HB4 LB5 Output date channel 2 LB4 HB5 Output date channel 3 HB4 LB5 Output date channel 3 LB4 HB5 4AA 8 Output 4 words 8 byt...

Page 208: ...R Channel 0 Table 0 HB4 LB5 Output date Register date WR Channel 0 Table 0 LB4 HB5 PD RA RW Register REQ Table 1 Output date Register date WR Channel 1 Table 1 HB4 LB5 Output date Register date WR Cha...

Page 209: ...lue so that all outputs switch to their configured default value Asynchronous diagnostics message Channel x x 0 3 The following occurs per diagnostics data sets and diagnostics alarm with external fau...

Page 210: ...r date RD Table 0 LB4 6 Input PD RA RW Control Register REQ Channel 0 Table 0 Set counter reading K 0 Byte 34 Byte 05 Register date RD Table 0 LB5 Set counter reading K 0 Byte 24 Byte 15 Register date...

Page 211: ...REQ Channel 1 Table 1 Set counter reading K 1 HB4 LB5 Register date WR Tab 1 HB4 LB5 Set counter reading K 1 LB4 HB5 Register date WR Tab 1 LB4 HB5 2CNT 6 Output 3 words 6 byte are applied in the outp...

Page 212: ...the I O controller in the cyclic PROFINET IO telegram for these modules PD RA Status Register RES Channel 0 Table 0 Input date K 0 HB4 LB5 Register date RD Tab 0 HB4 LB5 Input date K 0 LB4 HB5 Registe...

Page 213: ...Outputs maintain the last valid value all outputs maintain the last valid value Outputs take on their default value all outputs switch to their configured substitute value Process data format channel...

Page 214: ...r RES Channel 0 Table 0 Input data K 0 Byte 34 Byte 05 Register date RD Table 0 LB5 Input data K 0 Byte 24 Byte 15 Register date RD Table 0 HB5 Input data K 0 Byte 14 Byte 25 Register date RD Table 0...

Page 215: ...s per diagnostics data sets and diagnostics alarm with external faults locked not transferred to the I O Controller released transferred to the I O Controller Process data format channel 0 The process...

Page 216: ...nel 0 Byte 24 Byte 35 1INC 6 Output 3 words 6 byte are applied in the output process image of the station proxy field bus coupler by fitting the slot with this module and are allocated to the physical...

Page 217: ...Byte 1 Register date WR Table 0 HB Output data channel 0 Byte 2 1DII 4 Output 2 byte and 1 word 4 byte are applied in the output process image of the station proxy fieldbus coupler are assigned to th...

Page 218: ...a WR Tab 0 LB4 HB5 Output data channel 0 Byte 26 Output data channel 0 Byte 32 Output data channel 0 Byte 42 1SER 6 Output 6 byte are applied in the input and output process image of the station proxy...

Page 219: ...er date WR Table 0 LB Output data channel 0 Byte 1 Register date WR Table 1 HB Output data channel 0 Byte 2 EnOcean 4 Output 4 byte are applied in the input and output process image of the station pro...

Page 220: ...able 0 LB Output data channel 0 Byte 1 Register date WR Table 1 HB Output data channel 0 Byte 2 Output data channel 0 Byte 3 Output data channel 0 Byte 4 DALI DSI 6 Output 6 bytes are applied in the i...

Page 221: ...RC Byte 1 F Host CRC Byte 2 PROFISAFE 5 Output 5 bytes are applied in the output process image of the station proxy fieldbus coupler and are assigned to the physical module by fitting the slot with th...

Page 222: ...ck requested for inspection F_SIL The safety catagory reached is SIL31 SIL 3 F_CRC_Length The length of the CRC for backing up the process data is 3 Byte CRC1 3 Byte F_Par_Version The version of the F...

Page 223: ...n the input process image of the station proxy fieldbus coupler by fitting a slot with these modules The bits 20 and 21 in the input area are assigned with the diagnostics condition of the physically...

Page 224: ...750 PROFINET IO Parameter Value Significance Asynchronous diagnostic message channel x The following occurs per diagnostics data sets and diagnostics alarm with external faults locked not transferred...

Page 225: ...secondary explosion protection comes into play Following is a detailed description of such secondary measures 6 3 Classification meeting CENELEC and IEC The specifications outlined here are valid for...

Page 226: ...eas can expect the rare or short term occurrence of an explosive atmosphere 0 h 10 h year 6 3 2 Explosion protection group In addition the electrical components for explosive areas are subdivided into...

Page 227: ...I Zone 22 Explosive environment by dust 6 3 4 Temperature classes The maximum surface temperature for electrical components of explosion protection group I is 150 C danger due to coal dust deposits or...

Page 228: ...C 79 5 Sand encapsulation Zone 1 2 EEx d EN 50 018 IEC 79 1 Pressure resistant encapsulation Zone 1 2 EEx e EN 50 019 IEC 79 7 Increased safety Zone 1 2 EEx m EN 50 028 IEC 79 18 Cast encapsulation Zo...

Page 229: ...Electric Code are valid for North America 6 4 1 Divisions The Divisions describe the degree of probability of whatever type of dangerous situation occurring Here the following assignments apply Explos...

Page 230: ...re classes Maximum surface temperature Ignition temperature of the combustible materials T1 450 C 450 C T2 300 C 300 C to 450 C T2A 280 C 280 C to 300 C T2B 260 C 260 C to 280 C T2C 230 C 230 C to 260...

Page 231: ...8 14 55 C max ambient LISTED 22ZA AND 22XM 2 4 2 4 6 2 1 0 1 0 2 0 3 II 3 G KEMA 01ATEX1024 X EEx nA II T4 Explosion protection group Unit category Community symbol for explosion protected electrical...

Page 232: ...3 G KEMA 01ATEX1024 X EEx nA II T4 CL I DIV 2 Grp A B C D op temp code T4A 24V DC AWG 28 14 55 C max ambient 2 4 2 4 6 4 1 0 0 0 2 0 3 LISTED 22ZA AND 22XM CL I DIV 2 Grp ABCD optemp code T4A Explosi...

Page 233: ...pts from additional VDE regulations DIN VDE 0100 Installation in power plants with rated voltages up to 1000 V DIN VDE 0101 Installation in power plants with rated voltages above 1 kV DIN VDE 0800 Ins...

Page 234: ...in non hazardous areas Installation connection addition removal or replacement of modules fieldbus connectors or fuses may only take place when the system supply and the field supply are switched off...

Page 235: ...ewall 116 Gateway 115 125 HTML pages 129 HTTP 129 hub 109 111 115 116 Hub 112 I O Modules 136 Internal Bus Failure 106 Internet 109 116 124 129 Intranet 116 IP address 122 123 125 128 Key data 123 lig...

Page 236: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 32423 Minden Phone 05 71 8 87 0 Fax 05 71 8 87 1 69 E Mail info wago com Web http www wago com...

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WAGO I/O-SYSTEM 750, Technical Description, Installation And Configuration

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