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765-1205/0100-0000

Installation and Removal

Product manual | Version: 1.0.0

43

8DIO FLD EC DC 24V 2.0A

8

Installation and Removal

8.1 Installation

8.1.1 Tools Required for Installation

The following tools are required for installation:
• Allen wrench for the M4 hex head mounting screws

The following additional items are only required for installation where no threaded hole is
present:
• M4 thread cutter (bottoming tap or hand tap set)
• Drill (for pre-drilling mounting holes for the module and installing the system)

You also need two M4 cylinder head hex screws per DIN 912 / ISO 4762 of adequate
length.

8.1.2 Before Installation

Always note the following information:
• The product must only be installed and put into operation by qualified electrical special-

ists per EN 50110‑1/-2 and IEC 60364.

• Observe the safety information in section 

8

 

Safety [

}

 11]

.

• Before installation, check the product for damage, such as transport damage. Dam-

aged products must not be put into operation.

8.1.3 Installation Instructions

Note the following for selection of the installation location:
• Install the product in such a way that it is protected against weather exposure (no di-

rect sunlight; no salt water or spray).

• Note that the module should not be installed in the immediate vicinity of objects or de-

vices that can get hot. For a high level of module utilization, the temperature-depen-
dent operating range can be extended by installing metal surfaces or profiles or the
like, or by installation in a ventilated outdoor environment. The modules’ internal tem-
perature measurement can be used for optimization.

• Screw the product down only on flat contact surfaces to protect it from mechanical

warping.

• To protect the product from tensile forces that may arise, do not bridge spaces with it.
• To avoid damaging the product, do not mount it in shearing zones of moving devices.

Furthermore, lay the cables in such a way that they cannot get into the shearing zone
of movable equipment parts.

• Leave sufficient space for easy product replacement and for hooking up the pluggable

connections.

• Ensure that the requirements on the product concerning exposure to vibration and

shock are met at the installation location.

• Install the product in such a way that the product’s diagnostic LEDs remain visible.

Note the following concerning the installation procedure:
• Disconnect the power supply from the system before beginning mounting
• Ensure sufficient potential equalization in your system

Summary of Contents for 765-1205/0100-0000

Page 1: ...Product manual Version 1 0 0 WAGO I O System Field 8 Channel Digital Input Output EtherCAT 24 V DC 2 0 A 8 M8 Connection 765 1205 0100 0000...

Page 2: ...re has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreci ate any information or suggestions for improving the doc...

Page 3: ...Connections 15 4 2 1 Power supply 15 4 2 2 Communication Interfaces 16 4 2 2 1 Digital Inputs Outputs 16 4 2 3 Network Connections 17 4 2 3 1 ETHERNET Interfaces 17 4 3 Circuit Diagram 17 4 4 Technica...

Page 4: ...s Options 39 6 3 1 Module Parameters 39 7 Transport and Storage 42 8 Installation and Removal 43 8 1 Installation 43 8 1 1 Tools Required for Installation 43 8 1 2 Before Installation 43 8 1 3 Install...

Page 5: ...he Factory Settings 66 10 3 1 4 6 Configure Bluetooth 66 10 3 1 4 7 Logging Users on and off and Managing Them 69 10 3 1 4 8 Forcing Digital Inputs and Outputs 72 10 3 2 WAGO I O Field app 73 10 3 2 1...

Page 6: ...ual Version 1 0 0 8DIO FLD EC DC 24V 2 0A 12 2 Updating Firmware 91 13 Decommissioning 92 13 1 Entsorgung und Recycling 92 14 Appendix 93 14 1 Installation Regulations Specified by Approvals 93 14 2 O...

Page 7: ...ta and approvals certificates for a product Instruction leaflet Is included with each product Contains initial information on safe handling of the product All documentation is available at www wago co...

Page 8: ...ecial instructions Modifications to the hardware or software have been made by the user or third parties that are not described in this documentation and that has contributed to the fault Individual a...

Page 9: ...esult This symbol identifies the result of an action Lists Lists first level Lists second level Figures Figures in this documentation are for better understanding and may differ from the actual produc...

Page 10: ...s regarding patent utility model or design registration Third party trademarks are referred to in the product documentation The and TM symbols are omitted hereinafter The trademarks are listed in the...

Page 11: ...nto operation by qualified electrical special ists per EN 50110 1 2 and IEC 60364 Comply with the laws standards guidelines local regulations and accepted technol ogy standards and practices applicabl...

Page 12: ...es and attach protective covers and or touch proof protection 2 5 Indirect Safety Only use a dry or cloth or a clothed dampened with water to clean the product Do not use cleaning agents e g abrasive...

Page 13: ...gency Telegrams Bluetooth interface for diagnostics and configuration using the WAGO I O Field app and a mobile device WAGO I O Field Webserver integrated Webserver accessible via Ethernet over EtherC...

Page 14: ...14 Product manual Version 1 0 0 8DIO FLD EC DC 24V 2 0A 4 Properties 4 1 View Figure 1 View Table 3 Legend for View Figure Function Position Custom Name Description ETHERNET 2 X21 ETHERNET interface...

Page 15: ...ts 1L powered 13 X01 X04 Digital inputs outputs ports X01 X04 1 channel M8 A coded 12 LEDs with no function 14 0 1 2 3 Port LEDs for connections X01 X04 pin 4 Digital inputs outputs 2L powered 10 X05...

Page 16: ...er out Before connecting one or more products to the power supply on socket X32 Power out read section 8 Power Supply Examples 38 There you will find information on the maximum permitted current consu...

Page 17: ...Negative receive data Housing Shield Shield connection housing is connected to functional ground 4 3 Circuit Diagram The following figure shows the schematic circuit diagram of the product Figure 2 Ci...

Page 18: ...r 2L Powered Table 11 Digital Input Output 1L or 2L Powered Property Value Digital Input Characteristic Type 3 IEC 61131 2 Parameters Digital software input filter without 3 ms 20 ms The input signal...

Page 19: ...Overcurrent overload overtemperature and overvolt age Voltage drop through high side path Less than 200 mV Maximum capacitive load 1000 F parallel to 24 0 1 Hz 470 F parallel to 12 0 1 Hz 220 F paral...

Page 20: ...SELV power supplies with supply via the same network phase If PELV Protective Extra Low Voltage power supplies are used PELV Protective Ex tra Low Voltage power supplies with a secondary power supply...

Page 21: ...Micro Embedded Device Protocol OPC UA TCP User access Anonymous read access only Username password read and write access Number of sessions 2 Number of subscriptions per session 2 Number of monitored...

Page 22: ...missible current I that can flow into the product as a function of the surrounding air temperature T 15 20 25 30 20 T C 25 30 35 40 45 50 55 60 65 70 I A 0 5 m s 0 m s Figure 3 Derating 0765 1205 0100...

Page 23: ...ing frequency 2402 2480 MHz Maximum RF output power 20 mW RED Certificate number R20 0936 01 TEC Slimline FCC FCC ID 2AKUE SLIMLINE ISED Certificate number 22322 SLIMLINE Note More information on appr...

Page 24: ...signment of process data depends on the process data layout setting pin based or port based See the following tables 0x1800 07 1 bit Status bit True input data invalid False input data valid 0x1800 09...

Page 25: ...of process data depends on the process data layout setting pin based or port based See the following tables 0x1400 08 1 bit Control Bit True Output data invalid False Output data valid 0x1400 09 1 bi...

Page 26: ...orcing Outputs To force output data for test purposes you can control all the outputs independent of the actual process data value and set them to a specified alternative value For digital outputs you...

Page 27: ...tches off a pin port 5 5 Parameterization Tools 5 5 1 Overview There are several ways to set the module s parameters The following table provides an overview of the tools Table 27 Overview of Paramete...

Page 28: ...the OPC UA Client please note that these changes are initially applied by the module but the EtherCAT master overwrites the port configu ration again the next time it starts up If you want to change p...

Page 29: ...for IP connection 8 Configuring IP Param eters 62 Maintenance information Save maintenance infor mation 8 Storing Maintenance Information 63 Factory reset Resetting the product to factory settings 8 R...

Page 30: ...ut and substitute value strategy Forcing outputs DO Simulating inputs DI Parameterizing WAGO IO Link Masters Guided download of IODDs from the Internet for IO Link devices IODDfinder Importing the dev...

Page 31: ...ter ized 5 6 2 OPC UA Server The module has an integrated OPC UA server Function Overview Read module identification Read configuration Read measured values current voltage temperature Events overcurr...

Page 32: ...Do not connect control components and control networks to an open network such as the Internet or an office network WAGO recommends protecting control components and control networks against unauthor...

Page 33: ...e module has integrated protective functions see 8 Overload protection 27 to prevent damage in overload situations such as overcurrent or short circuit However it is important not to rely on these pro...

Page 34: ...o the total current in a supply cable If this upper limit is ex ceeded there is a risk of destruction of or damage to the module To avoid this protect each supply line with a fuse or circuit breaker R...

Page 35: ...l pins of the ports The following upper limits apply to the currents on the pins of the individual ports Table 31 Upper Limits for Current on the Individual Pins of the Connections Pin Normal Operatio...

Page 36: ...nds to current IX0i_pin3_2L on pin 3 ground This current is the sum of the currents at pins 1 and 4 of digital input output X0i IX0i_2L IX0i_pin3_2L IX0i_pin1_2L IX0i_pin4_2Lsu Imodule_2L Module curre...

Page 37: ...ection Always protect the power supply lines from the power supply unit to the first module with a device circuit breaker or fuse For this purpose use a 24 VDC max 16 A fuse or cir cuit breaker with t...

Page 38: ...O Link Only applies to modules with integrated IO Link master ports In what follows we present one example for the product for each option Individual power supply Power supply group via PWR OUT connec...

Page 39: ...t be used 0x2001 0 0 PD layout configura tion 0 port based 0 Order of the process data of the digital in puts and digital outputs Bit 0 port X01 pin 4 bit 1 port X01 pin 2 bit 2 port X02 pin 4 bit 3 p...

Page 40: ...1 0x2110 0 1 Port X01 X02 DI invert CQ pin 0 Digital input NO Normally open 0 Pin 4 is a digital input The input signal is not inverted 1 Digital input NC Normally closed Pin 4 is a digital input The...

Page 41: ...amount of time the signal must be present in order for a signal change to be detected 150 15 ms filter time 200 20 ms filter time 0x2100 2 4 0x2110 2 4 Port X01 X02 Configuration IOL in put length 0...

Page 42: ...rotection during transport and storage Store the product in suitable packaging preferably the original packaging Only transport the product in suitable containers packaging Make sure the product conta...

Page 43: ...st weather exposure no di rect sunlight no salt water or spray Note that the module should not be installed in the immediate vicinity of objects or de vices that can get hot For a high level of module...

Page 44: ...each other and to give them a large surface to dissipate heat to the surrounding air 8 1 6 Installation You can install the product directly on your equipment with screws Mount the product on a flat...

Page 45: ...allow it to cool before touching it or use gloves Prepare for removal as follows 1 If the product is contaminated clean it before removal It is especially important to clean contaminated screw clamp c...

Page 46: ...nstructions to reduce interference Lay network cables e g fieldbus cables in their own cable ducts Do not lay network cables parallel to power supply cables through which high power flows When install...

Page 47: ...ially advantageous Install the power supply for the module electronics independently of the power supply for the actuators Provide independent fuse protection for the power supplies This allows the ne...

Page 48: ...Damage to electronics For passthrough of the supply voltage the following should be noted The maximum total current permitted on 1L is 16 A The maximum total current permitted on 2L is 16 A The tempe...

Page 49: ...lated approximately with the following formula RL l K A where RL Cable resistance I Cable length K Specific cable resistance of the conductor material usually copper according to manufacturer s specif...

Page 50: ...ch you have mounted the module 2 Connect the port of the EtherCAT master to X21 IN of the EtherCAT slave using an ETHERNET cable 3 Tighten the pluggable connector using the knurled head screw Connecti...

Page 51: ...ect Sensors Actuators The sensor actuator cable provides power to the connected sensors actuators and trans fers the sensor and actuator signals Note the current load capacity of the supply contacts s...

Page 52: ...1L 1 4 3 1L 1L DIO 1L 1 4 3 1L 1L DIO 1L 1 4 3 2L 2L DIO 2L 1 4 3 2L 2L DIO 2L 1 4 3 2L 2L DIO 2L 1 4 3 2L 2L DIO 2L Figure 8 Schematic Circuit Diagram of the Power Supply The following table shows th...

Page 53: ...765 1205 0100 0000 Connection Product manual Version 1 0 0 53 8DIO FLD EC DC 24V 2 0A Connection Option Description Connection of a digital output Required port configuration pin 4 as digital output...

Page 54: ...g the IP address for the Module for the EtherCAT Master You can set the IP address for the module in the configuration software of the EtherCAT master e g TwinCAT To do so create a configuration proje...

Page 55: ...eters for the module in the configuration software of the EtherCAT master The existing parameters contain the basic settings for the module which you can adapt to your application Set the module and p...

Page 56: ...gure 10 Dashboard Menu Item Main Page When the user interface of the WAGO I O Field Webserver opens the main page of the Dashboard appears first It shows the following product information Table 38 Dat...

Page 57: ...icense terms 10 3 1 3 Opening the Product Information via WAGO Webserver I O Field 10 3 1 3 1 Display Port Information For each of the digital inputs outputs of the module port X01 port X02 etc indivi...

Page 58: ...mation tab shows the following current measured values for each of pin 1 pin 2 and pin 4 of the selected port Temperature of the pin measured in C Voltage on the pin measured in volts Current flowing...

Page 59: ...ort information of the digital input output is displayed Possible values are Digital Input The port is in digital input mode Digital Output The port is in digital output mode 10 3 1 3 5 Display Proces...

Page 60: ...WAGO I O Field Webserver You can make the following settings on the module with WAGO Webserver I O Field 8 Configuring Ports 61 8 Configuring IP Parameters 62 8 Storing Maintenance Information 63 8 U...

Page 61: ...s If you do not have these the Con figuration tab is grayed out and the displayed values cannot be edited If the controller and module are exchanging process data configuration is not possible In this...

Page 62: ...al Output The port is used as a digital output All elements of the port configuration are ig nored except for the input and output data length Digital output static on The port is used as a digital ou...

Page 63: ...udes Table 42 Maintenance Information Name Data Format and Length Description Corresponding I M Field Name Printable ASCII string max 64 characters Uniform label string in the system for the function...

Page 64: ...ata has really changed I M0 REV_COUNTER Date time of the last ser vice Last Service Date ASCII time indication max 32 characters Date time of the last ser vice e g firmware up date Date of the next se...

Page 65: ...ion of the WAGO website http www wago com Proceed as follows to update the firmware 1 In the left hand column of the WAGO I O Field Webserver click the Settings menu item The Device configuration tab...

Page 66: ...s Option Reset Settings Reset Device Informa tion Module settings e g maintenance information system time settings Reset Network Adapter Settings Network adapter settings communication settings IP add...

Page 67: ...Bluetooth Tab Displaying Information on the Product s Bluetooth Interface Module The Information section of the Bluetooth tab shows the following information on the product s Bluetooth interface modu...

Page 68: ...ooth radio transmitter that can impair the function of medical electronic equipment such as hearing aids and pacemakers Disable the Blue tooth interface in these cases Note Only use the product with B...

Page 69: ...rface wireless transmitter off slide the Bluetooth radio switch to the left Switching LED Forcing on off Proceed as follows to switch LED forcing externally controlled LED mode on Slide the LED forcin...

Page 70: ...own in the upper left hand corner The Sign out menu item changes back to Sign in Guest User Access By default the Webserver recognizes the user guest without a password this was set up for initial acc...

Page 71: ...be created in the second row Proceed as follows 1 In the Username field enter the username to use for the user Users that are al ready in use are not allowed here 2 In the Password field enter the pas...

Page 72: ...erver you must be logged in there with operator or administrator rights To perform forcing pro ceed as follows 1 From the Webserver main menu left select the DIO Forcing menu item 2 Check the Forcing...

Page 73: ...the output process data This determines whether or not the pin 2 checkboxes are editable and Pin 2 or No pin 2 is used as the column title in the screen form Concurrent Access As long as one user is a...

Page 74: ...ver The following figure shows an excerpt from the device s information model Figure 24 OPC UA Device Information Model 10 3 3 1 Parameterizing the Product via OPC UA 10 3 3 1 1 Identifying Devices Th...

Page 75: ...iagnosis OverTemperature Variable Read 70 C Upper limiting value for the temperature of a port unit 0 1 C OverVoltageL Variable Read 30 V Upper limiting value for the voltage in supply ca ble 1 pins w...

Page 76: ...erCAT controller The OPC UA client can only read process output data The following table lists port specific process data Table 49 Port Specific Process Data Node Name Node Class Access Description Pi...

Page 77: ...oltagePin1 Volt agePin2 Volt agePin4 Variable Read Measured voltage on pin 1 pin 2 or pin 4 unit mA 10 3 3 1 5 Read Diagnostic Information The OPC UA server provides nodes with diagnostic information...

Page 78: ...axCurrentPin4 Variable Read Maximum current on pin 1 pin 2 or pin 4 since the value was reset unit mA MinCurrentPin1 MinCurrentPin2 MinCurrentPin4 Variable Read Minimum current on pin 1 pin 2 or pin 4...

Page 79: ...bove 30 V Off Off No 2L supply voltage System Status The SYS LED indicates the status of the system product Table 55 System Status LED Color State Description SYS system status Duo LED yellow green Gr...

Page 80: ...er or object settings Red Single flash Local error The slave device application has changed the EtherCAT state on its own Possible cause 1 A host watchdog timeout has occurred Possible cause 2 Synchro...

Page 81: ...low ETHERNET activ ity Bluetooth Status The Bluetooth LED is integrated into the Bluetooth antenna and indicates the connec tion status Table 62 LED States LED Color State Description BT Duo LED blue...

Page 82: ...ssage Write Protected 85 11 2 1 1 Subindex 0 Highest supported subindex The diagnostic history can contain at most the number of diagnostic messages specified in subindex 1 Maximum Messages These can...

Page 83: ...ssage is written to subindex 3 the slave returns SDO Abort with error code 0x06090030 parameter value range exceeded Writing 69 255 The slave returns SDO Abort with error code 0x06090031 written param...

Page 84: ...iagnostic messages are sent as emergency messages Bit 1 Disable info messages 0 Info messages are stored in the diagnostic message queue 1 Info messages are not stored in the diagnostic message queue...

Page 85: ...n be used according to the manufacturer specifications Bits 0 15 0xE800 Bits 16 31 emergency error code Bits 0 15 0xE801 0xEDFF Reserved Bits 0 15 0xEE00 0xEFFF Bits 16 31 profile specific Bits 0 15 0...

Page 86: ...ormatting are de scribed in document ETG 2000 Parame ter 3 UINT8 Event Qualifier Table 67 Event Qualifier Bit Name Description Bits 6 7 Mode 0 reserved 1 single event 2 event disappears 3 event appear...

Page 87: ...or 8220 PDO length exceeded 90xx External Error F0xx Additional Functions FFxx Device specific The following device specific emergency error codes are used by the device diagnostic type warning Table...

Page 88: ...FF0B Short circuit on pin 1 Short circuit detected on pin 1 Eliminate short circuit 11 2 1 10 Events Triggered by the IO Link Master Events on the IO Link master or its ports are reported by the IO Li...

Page 89: ...t SOURCE 0 Device remote The IO Link master sends this event to the EtherCAT slave which can report it to the EtherCAT master as an emergency The IODD of the IO Link device contains manufac turer spec...

Page 90: ...et device 0x8C01 Simulation active Check operating mode 0x8C10 Value range of a process variable ex ceeded Process data insecure 0x8C20 Measurement overrange Check application 0x8C30 Process variable...

Page 91: ...O I O Field Webserver 8 Resetsetting the Module to the Factory Settings 66 12 2 Updating Firmware The device s firmware can be updated Use the WAGO I O Field Webserver for this pur pose You need the f...

Page 92: ...isposal benefits health protects the environ ment from harmful substances in electrical and electronic equipment and enables sus tainable and efficient use of resources Observe national and local regu...

Page 93: ...These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio f...

Page 94: ...e IP67 housing serves the acquisition and output of data via sensors and actuators for the industrial control technology The integrated Blue tooth interface of the product allows the parameterization...

Page 95: ...dTM is a trademark of Google LLC Apple the Apple logo iPhone iPad and iPod touch are registered trademarks of Apple Inc registered in the USA and other countries App Store is a service mark of Apple I...

Page 96: ...is a registered trademark of the OPC Foundation PROFIBUS is a registered trademark of the PROFIBUS Nutzerorganisation e V PNO PROFINET is a registered trademark of the PROFIBUS Nutzerorganisation e V...

Page 97: ...x1A00 Assignment of the Digital Inputs 24 Table 21 Process Data of the Digital Inputs Port Based Assignment 24 Table 22 Process Data of the Digital Inputs Pin Based Assignment 24 Table 23 Object 0x1A1...

Page 98: ...le 49 Port Specific Process Data 76 Table 50 Device Specific Calculated Measured Values 76 Table 51 Port Specific Measured Values 77 Table 52 Port Specific Diagnostics 77 Table 53 Port Specific Statis...

Page 99: ...765 1205 0100 0000 List of Tables Product manual Version 1 0 0 99 8DIO FLD EC DC 24V 2 0A Table 74 Bluetooth Transmitter 94 Table 75 Temperature range 95 Table 76 Voltage range 95...

Page 100: ...re 10 Dashboard Menu Item Main Page 56 Figure 11 Information Tab Port XX Menu Item 58 Figure 12 Port XX Menu Item Status Tab 59 Figure 13 Port XX Menu Item Process Data Tab 60 Figure 14 Port XX Menu I...

Page 101: ...765 1205 0100 0000 List of Figures Product manual Version 1 0 0 101 8DIO FLD EC DC 24V 2 0A...

Page 102: ...s catalogs videos and other WAGO media are subject to copyright Distribution or modification of the contents of these pages and videos is prohibited Furthermore the content may neither be copied nor m...

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