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WAGO 753-482, Manual

The WAGO 753-482 is a versatile and reliable controller designed for industrial applications. For a better understanding of its features and functionalities, download the free manual from manualshive.com to ensure seamless integration into your system. Don't miss out on this essential resource for maximizing the potential of your WAGO controller.

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Manual 

WAGO I/O System 750 

 

 

 

753-482  

2AI 4-20mA 12 Bit S.E. HART 

2-Channel Analog Input; 4-20 mA; HART;  

Single-Ended (S.E.) 

Version 1.2.0  

 

 

 

Summary of Contents for 753-482

Page 1: ...Manual WAGO I O System 750 753 482 2AI 4 20mA 12 Bit S E HART 2 Channel Analog Input 4 20 mA HART Single Ended S E Version 1 2 0...

Page 2: ...5 55 E Mail support wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate a...

Page 3: ...cription 16 3 1 View 19 3 2 Connectors 20 3 2 1 Data Contacts Local Bus 20 3 2 2 Power Jumper Contacts Field Supply 21 3 2 3 CAGE CLAMP Connectors 23 3 3 Display Elements 24 3 4 Schematic Diagram 25 3...

Page 4: ...5x xxx Fieldbus Couplers Controllers 63 9 1 1 Communication on 75x xxx via PLC Library 64 9 1 2 Startup on the 75x xxx via PLC Library 65 9 2 FDT DTM with the ETHERNET Controller 750 841 66 9 2 1 Comm...

Page 5: ...WAGO I O System 750 Table of Contents 5 753 482 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 List of Figures 97 List of Tables 99...

Page 6: ...s manual and in the manual for the used fieldbus coupler or controller Consider power layout of the WAGO I O System 750 In addition to these operating instructions you will also need the manual for th...

Page 7: ...es a moderate risk potentially hazardous situation which if not avoided could result in death or serious injury Personal Injury Indicates a low risk potentially hazardous situation which if not avoide...

Page 8: ...s Documentation WAGO I O System 750 753 482 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 Additional Information Refers to additional information which is not an integral part of this documentation...

Page 9: ...files are marked in italic type e g C Program Files WAGO Software Menu Menu items are marked in bold letters e g Save A greater than sign between two names means the selection of a menu item from a m...

Page 10: ...ronments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming 2 1 3 Use of the 750 Series in Compliance with Underlyin...

Page 11: ...cation requirements These modules contain no parts that can be serviced or repaired by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH...

Page 12: ...ipment sent to your local collection point Improper disposal of electrical and electronic equipment can be harmful to the environment and human health 2 1 4 1 2 Packaging Packaging contains materials...

Page 13: ...gainst contact Prevent fire from spreading outside of the enclosure Offer adequate protection against UV irradiation Guarantee mechanical stability Restrict access to authorized personnel and may only...

Page 14: ...ng seeping and insulating properties such as aerosols silicones and triglycerides found in some hand creams If you cannot exclude that such materials will appear in the component environment then inst...

Page 15: ...devices are equipped with electronic components that may be destroyed by electrostatic discharge when touched Please observe the safety precautions against electrostatic discharge per DIN EN 61340 5...

Page 16: ...tly The transducers are directly supplied from the I O module In order to connect the 0 V line when using 3 conductor transducers a 75x 604 or 614 Field Side Connection Module must be plugged in next...

Page 17: ...or the subsequent I O modules Do not exceed maximum values via power contacts The maximum current that can flow through the power jumper contacts is 10 A The power jumper contacts can be damaged and t...

Page 18: ...750 806 04 09 8 1 LON Programmable Fieldbus Controllers 750 819 xx 09 8 1 PROFIBUS Fieldbus Coupler 750 333 12 From 13 8 2 3 4 Programmable Fieldbus Controllers 750 833 12 From 10 8 1 2 3 4 PROFINET F...

Page 19: ...ew Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 CAGE CLAMP connectors Devic...

Page 20: ...re available as self cleaning gold spring contacts Figure 2 Data Contacts Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to...

Page 21: ...wer Jumper Contacts Table 6 Legend for Figure Power Jumper Contacts Contact Type Function 1 Spring contact Potential transmission Uv for field supply 2 Spring contact Potential transmission 0 V for fi...

Page 22: ...0mA 12 Bit S E HART Manual Version 1 2 0 Use supply modules for ground earth The I O module has no power jumper contacts for receiving and transmitting the earth potential Use a supply module when an...

Page 23: ...is pluggable connection pertains to the 753 110 Plug which is not included with the I O module Figure 4 CAGE CLAMP Connectors Table 7 Legend for Figure CAGE CLAMP Connectors Channel Designation Connec...

Page 24: ...r On completed successfully local bus communication Off No operational readiness Error HART 1 B 1 flashing red Power On Hardware and software initialization Red Error Wire break short circuit overload...

Page 25: ...WAGO I O System 750 Device Description 25 753 482 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 3 4 Schematic Diagram Figure 6 Schematic Diagram...

Page 26: ...0 9 V 270 Imeas Isolation 500 V system supply 3 5 3 Communication Table 11 Technical Data Communication Data width 2 2 bytes data or 2 2 bytes data 2n 4 bytes data n number of dynamic variables or 2...

Page 27: ...echnical Data Data Contacts Data contacts Slide contact hard gold plated self cleaning 3 5 6 Climatic Environmental Conditions Table 16 Technical Data Climatic Environmental Conditions Surrounding air...

Page 28: ...to 753 482 I O modules Conformity Marking UL508 Korea Certification MSIP REM W43 AIM750 The following Ex approvals have been granted to 753 482 I O modules T V 07 ATEX 554086 X I M2 Ex d I Mb II 3 G E...

Page 29: ...20mA 12 Bit S E HART Manual Version 1 2 0 3 7 Standards and Guidelines 753 482 I O modules meet the following requirements on emission and immunity of interference EMC CE Immunity to interference EN...

Page 30: ...n as well as the specific configuration for relevant control status bytes is located in the section Fieldbus Specific Configuration of Process Data This section describes the process image of the part...

Page 31: ...1 11 00 0x7FFC 32764 0x00 off 22 0111 1111 1111 11 01 0x7FFD 32765 0x42 on Status bits F Cable Break O Overrun 4 1 2 AI 4 20 mA 6 Byte Mailbox In the 2AI 6 byte mailbox operating mode the HART module...

Page 32: ...ta Channel 2 11 Table 19 Output Process Image Output Process Image Offset Designation of Bytes Remark 0 C0 Controlbyte 1 Internal Use used internally 2 MBX_REQ Mailbox request data 3 4 5 6 7 8 not use...

Page 33: ...Table 22 PROFIBUS Telegram 1 HART Variable per Channel PROFIBUS Telegram 1 Variable per Channel Offset Designation of Bytes Remark 0 AI0 Analog input data Channel 1 1 2 HV0_0 1st HART variable Channe...

Page 34: ..._0 1st HART variable Channel 1 3 4 5 6 HV0_1 2nd HART variable Channel 1 7 8 9 10 AI1 Analog input data Channel 2 11 12 HV1_0 1st HART variable Channel 2 13 14 15 16 HV1_1 2nd HART variable Channel 2...

Page 35: ...nd HART variable Channel 1 7 8 9 10 HV0_2 3rd HART variable Channel 1 11 12 13 14 AI1 Analog input data Channel 2 15 16 HV1_0 1st HART variable Channel 2 17 18 19 20 HV1_1 2nd HART variable Channel 2...

Page 36: ...k 0 AI0 Analog input data Channel 1 1 2 PV0 Primary variable Channel 1 3 4 5 6 SV0 Secondary variable Channel 1 7 8 9 10 TV0 Tertiary variable Channel 1 11 12 13 14 QV0 Quaternary variable Channel 1 1...

Page 37: ...ytes provided by the HART I O module Additional Information about PROFIBUS DP V1 750 333 or 750 833 You can read a detailed description of this in the PROFIBUS DP V1 Fieldbus Coupler 750 333 manual or...

Page 38: ...er contacts blade contacts cannot be linked to I O modules with fewer power contacts Risk of injury due to sharp edged blade contacts The blade contacts are sharp edged Handle the I O module carefully...

Page 39: ...e I O module so that the tongue and groove joints to the fieldbus coupler or controller or to the previous or possibly subsequent I O module are engaged Figure 7 Insert I O Module Example 2 Press the...

Page 40: ...Before removing a 753 Series I O Module from the node you must first remove the plug pluggable wiring from the I O module see section Plug Removal 1 Remove the I O module from the node by pulling the...

Page 41: ...eplacement of defective modules from the assembly Plugs and coding fingers are not included in the scope of supply Plugs of the 753 Series and coding fingers are not included in the scope of supplied...

Page 42: ...ilitates mating of the I O module with the appropriate plug 1 Insert the pin into the socket Figure 13 Assembling the Coding Fingers 2 Position the assembled coding fingers in the I O module Due to it...

Page 43: ...it S E HART Manual Version 1 2 0 Figure 15 Plugging the Plug into Place 4 When the plug is removed the sockets remain in the I O module The coded plug can only fit in the corresponding coded I O modul...

Page 44: ...pulling the orange pull tab on the plug toward the top of the I O module Figure 17 Pulling the Pull Tab The plug detaches from the I O module Figure 18 Removing the Plug Without Tools 2 Alternatively...

Page 45: ...one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals 1 For opening the CAGE CLAMP insert the actuating tool into the opening above the...

Page 46: ...DC and an active 230 VAC HART sensor are shown graphically below In summary the following graphic shows an example of the connection view and the circuit diagrams of the potential feed module 753 614...

Page 47: ...ecting Passive HART Sensors 6 2 1 1 Connecting a 2 Conductor HART Sensor One or two passive 2 conductor HART sensors can be connected directly to the HART and HART connections The passive sensors are...

Page 48: ...h 24 VDC directly from the I O module Figure 23 Connecting a Passive 3 Conductor HART Sensor 6 2 2 Connecting Active HART Sensors To connect active HART sensors to the HART module 753 482 a WAGO poten...

Page 49: ...2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 6 2 2 1 Connecting an Active 24 VDC HART Sensor Figure 24 Connecting an Active 24 VDC HART Sensor 6 2 2 2 Connecting an active 230 VAC HART Sensor Figu...

Page 50: ...el for two way communication Further advantages of HART are simple construction maintenance and application as well as flexible data access via up to two operator control units PC and hand terminal HA...

Page 51: ...53 482 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 Additional Information about HART Technology You will find more detailed information on HART technology on the HART Communication Foundation webs...

Page 52: ...dule for 4 mA 20 mA signals with HART functionality In this default operating mode the I O module can be connected to all WAGO couplers and controllers listed in the table Compatibility List In this c...

Page 53: ...BUS operating modes 2 AI 1 2 3 or 4 HART variables per channel A HART I O module that has once been set up for HART dynamic variables using GSD files can therefore currently only be operated with a PR...

Page 54: ...tomatically detected and shown graphically in the node view and also in the navigation bar as a tree structure 6 Move the mouse pointer to the graphical representation of the HART I O module or to the...

Page 55: ...ersion 1 2 0 Figure 28 WAGO I O CHECK Message for Successfully Parameterizing Additional Information about WAGO I O CHECK You will find a detailed description of the functions and use of the commissio...

Page 56: ...he right side Before setting the parameters however the components of the PROFIBUS system which define the structure of the input and output process image must first be configured The GSD files for PR...

Page 57: ...GSD Configuration To open the parameterization dialog to the selected module click on the button with three points in the UsrPrm User Parameter column Depending on the selected operating mode various...

Page 58: ...58 Operating Modes WAGO I O System 750 753 482 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 75x 482 2AI 4 20 mA SE Figure 30 Parameterization dialog for selecting 75x 482 2AI 4 20 mA SE...

Page 59: ...ged in Amount of preamble bytes 5 to 20 Number of preamble bytes The value must be increased in the event of communications problems HART transmission retries 0 to 10 Number of retries for HART telegr...

Page 60: ...econd and fourth variable first third and fourth variable second third and fourth variable 4 2 HV PV SV TV QV 4 HART variables Channel 1 2 first second third and fourth variable PV first Variable Prim...

Page 61: ...ion from where it is executed FDT DTM is an open concept which encourages a uniform operating concept within an overall control program in which individual components from different manufacturers can...

Page 62: ...HART on PROFIBUS The PROFIBUS specification provides an open solution especially for incorporating HART in PROFIBUS systems Here the HART protocol is taken into account in the specification as a PROFI...

Page 63: ...type 4 Operation with the 759 360 PROFIBUS HART Gateway using FDT DTM when connected to the PROFIBUS DP V1 Coupler 750 333 or Controller 750 833 Operating mode 2AI acyclic PROFIBUS services 9 1 With P...

Page 64: ...bus couplers controllers and the HART I O module is achieved using the WagoLibHART_0x lib library This library enables easy access to the 6 byte mailbox of the I O module and provides the necessary HA...

Page 65: ...n used in a PROFIBUS system the operating mode must be parameterized again for the default setting 1 Launch WAGO I O CHECK and set the operating mode to 2 AI 6 byte mailbox Proceed as described in the...

Page 66: ...the WAGO I O PRO CAA 759 333 manual on the Internet at www wago com 9 2 FDT DTM with the ETHERNET Controller 750 841 In the default mode 2AI 6 byte mailbox when the HART I O module is connected to a W...

Page 67: ...RTGatewayDTM 759 359 can be downloaded from the WAGO website at www wago com Support Additional documentation and information on automation products 9 2 1 Communication on 750 841 via FDT DTM The Modb...

Page 68: ...Default prg Special boot project for Ethernet controllers Application note number A116101 Download www wago com 3 WAGOframe FDT frame application for parameterization commissioning and diagnostics of...

Page 69: ...default state of the HART I O module using WAGO I O CHECK and the PROFIBUS Coupler 750 333 or Controller 750 833 When doing so it must be ensured that the parameters of the PROFIBUS Coupler 750 333 o...

Page 70: ...tree structure and click on Add in the context menu right mouse button Select WAGO Modbus TCP in the dialog which opens and confirm the selection by clicking OK The entry MODBUS TCP_DTM will now be ad...

Page 71: ...e 16 Next go to More functions on the Device menu and click on Device list on the sub menu A dialog window with a list of devices will open Click on Update After a while the DTM s for the connected HA...

Page 72: ...h is output in the main variables This additional information is then output accordingly by means of the HART dynamic variables Some HART field devices sensors provide such additional information an e...

Page 73: ...PROFIBUS DP V1 commands A prerequisite for the implementation of cyclic communication is the successful start up of cyclic data traffic The final transfer of data between the HART I O module and the c...

Page 74: ...s for configuring your PROFIBUS system in the documentation for the software used 1 As is typical for a PROFIBUS application set up the required operating mode 2 AI 1 2 3 or 4 HART variables per chann...

Page 75: ...ing dialog in which you can set the parameters for the PROFIBUS Coupler 750 333 or Controller 750 833 the HART I O module and other parameterizable I O modules Set the required parameter data 12 Next...

Page 76: ...759 360 and the DTM for the connected HART sensor are embedded in the WAGOframe FDT DTM frame application Communication from the WAGOframe FDT DTM frame application to the connected HART sensor takes...

Page 77: ...70 4 WAGO_Profibus_HART _DTM 759 360 DTM for PROFIBUS 759 360 Both Download www wago com 5 WAGO_075x 08xx_DTM DTM for the 75x 8xx controller Obtainable from HART field device manufacturers 6 HART devi...

Page 78: ...of your PROFIBUS master will now be changed to italics in the tree structure 8 Move the mouse to the device type name of your PROFIBUS master in the tree structure and click on Add in the context men...

Page 79: ...ation Module Configuration and Parameterization Figure 41 Dialog Window 750 333 Configuration Register Device Information 12 Select the register Module Configuration and identify for Slot 2 Slot x whi...

Page 80: ...E HART Manual Version 1 2 0 Figure 42 Dialog Window 750 333 Configuration Register Module Configuration 13 Select the register Parameterization and open a dialog view in which you can make additional...

Page 81: ...iguration Register Parameterization 14 When configuration is completed close the configuration dialog window 15 Use the mouse to select the communications DTM in the tree structure and right click on...

Page 82: ...ight side contains the parameterization dialog for this module 17 Set the desired parameter for each channel separately such as the analog Filter time for the input channel 10 ms 640 ms the Simulation...

Page 83: ...he BF LED on your PROFIBUS fieldbus coupler will go off You can also carry out the following steps using offline parameterization In this case it will also still be possible to set up a connection ret...

Page 84: ...s connected to both channels carry out these steps for the first channel and then again in a similar manner for the second channel 23 Move the mouse once again to the entry for the communications DTM...

Page 85: ...ous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installation regula...

Page 86: ...2 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 10 1 Marking Configuration Examples 10 1 1 Marking for Europe According to ATEX and IECEx Figure 48 Marking Example According to ATEX and IECEx Figure...

Page 87: ...ion group of dust T135 C Max surface temperature of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection Ex Explosi...

Page 88: ...ystem 750 753 482 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 Figure 50 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 51 Text Detail Marking Example for Approved...

Page 89: ...yer Dc Equipment protection level EPL Mining I Equipment Group Mining M2 M1 Category High level of protection with electrical circuits which present a very high level of protection Ex Explosion protec...

Page 90: ...of America NEC and Canada CEC Figure 52 Marking Example According to NEC Figure 53 Text Detail Marking Example According to NEC 500 Table 41 Description of Marking Example According to NEC 500 Marking...

Page 91: ...ection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Figure 55 Text Detail Marking Example for Appro...

Page 92: ...Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment prot...

Page 93: ...en replacing components The product is an open system As such the product must only be installed in appropriate enclosures or electrical operation rooms to which the following applies Can only be open...

Page 94: ...cular Operating DIP switches coding switches or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circui...

Page 95: ...e networks or telecommunication cables WARNING The radio receiver module 750 642 may only be used to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into c...

Page 96: ...nloaded from the WAGO Internet site at www wago com Support Additional documentation and information on automation products WAGO Software WAGO I O PRO CODESYS right column Additional Information Libra...

Page 97: ...igure 23 Connecting a Passive 3 Conductor HART Sensor 48 Figure 24 Connecting an Active 24 VDC HART Sensor 49 Figure 25 Connecting an Active 230 VAC HART Sensor 49 Figure 26 WAGO I O CHECK context men...

Page 98: ...EX and IECEx 86 Figure 50 Marking Example for Approved Ex i I O Module According to ATEX and IECEx 88 Figure 51 Text Detail Marking Example for Approved Ex i I O Module According to ATEX and IECEx 88...

Page 99: ...gram 2 HART Variables per Channel 34 Table 24 PROFIBUS Telegram 3 HART Variables per Channel 35 Table 25 PROFIBUS Telegram 4 HART Variables per Channel 36 Table 26 PROFIBUS Telegram Acyclic PROFIBUS S...

Page 100: ...2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0 Table 43 Description of Marking Example for Approved Ex i I O Modules According to NEC 506 91 Table 44 Description of Marking Example for Approved Ex i...

Page 101: ...WAGO I O System 750 List of Tables 101 753 482 2AI 4 20mA 12 Bit S E HART Manual Version 1 2 0...

Page 102: ...WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastra e 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com...

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