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WAGO I/O SYSTEM 750 XTR

Use in Hazardous Environments 41

750-1416/040-000 8DI 24 VDC 0.2ms 2-wire XTR

Manual

Version 1.1.0

Pos: 65.8 /Serie 750 (WAGO-I/O-SYST EM)/Einsatz in Ex- Ber eichen/Beispiel bedruckung ATEX und IEC Ex_TUEV12_Ex i_2017 @ 14\mod_1360569320118_21.docx @ 111298 @ @ 1

Figure 14: Marking Example for Approved Ex i I/O Module According to ATEX and IECEx

Figure 15: Text Detail – Marking Example for Approved Ex i I/O Module According to ATEX and

IECEx

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Summary of Contents for 750-1416/040-000

Page 1: ...ual WAGO I O SYSTEM 750 XTR 750 1416 040 000 8DI 24 VDC 0 2ms 2 wire XTR 8 Channel Digital Input 24 VDC 0 2 ms 2 Conductor Connection Extreme Version 1 1 0 Pos 3 Alle Serien Allgemeine M odul e Rechtliches Allgemei nes Impressum für Standardhandbücher allg Angaben Anschriften Telefonnummer n und E Mail Adressen 3 mod_1219151118203_21 docx 21060 1 ...

Page 2: ...port wago com Every conceivable measure has been taken to ensure the accuracy and completeness of this documentation However as errors can never be fully excluded we always appreciate any information or suggestions for improving the documentation E Mail documentation wago com We wish to point out that the software and hardware terms as well as the trademarks of companies used and or mentioned in t...

Page 3: ... Electrical and Electronic Equipment 9 2 1 4 1 2 Packaging 10 2 2 Safety Advice Precautions 11 3 Device Description 14 3 1 View 16 3 2 Connectors 17 3 2 1 Data Contacts Local Bus 17 3 2 2 Power Jumper Contacts Field Supply 18 3 2 3 Push in CAGE CLAMP Connectors 19 3 3 Display Elements 20 3 4 Operating Elements 20 3 5 Schematic Diagram 21 3 6 Technical Data 22 3 6 1 Device Data 22 3 6 2 Power Suppl...

Page 4: ...iguration Examples 39 7 1 1 Marking for Europe According to ATEX and IECEx 39 7 1 2 Marking for the United States of America NEC and Canada CEC 43 7 2 Installation Regulations 46 7 2 1 Special Notes including Explosion Protection 46 7 2 2 Special Notes Regarding ANSI ISA Ex 48 List of Figures 49 List of Tables 50 Ende der Liste für Textmar ke Verzeichnis_vor ne ...

Page 5: ...tati on alte Struktur Hi nweise Achtung Hinweis zur D okumentation I O M odul e 750 xxxx 040 000 27 mod_1468502299549_21 docx 216892 1 The I O module 750 1416 040 000 shall only be installed and operated according to the instructions in this manual in the system description for the WAGO I O SYSTEM 750 XTR and in the manual for the used fieldbus coupler controller Consider power layout of the WAGO ...

Page 6: ...os 13 5 4 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Vorsicht Vorsicht _War nung vor Personenschäden allgemein_ Erläuterung 13 mod_1343310028762_21 docx 101038 1 Personal Injury Indicates a low risk potentially hazardous situation which if not avoided may result in minor or moderate injury Pos 13 5 5 All e Serien Allgemei ne Module Sicherheits und sonstige Hi nweise Achtung...

Page 7: ...Allgemei ne Module Ü berschriften Ebene 2 Schriftkonventi onen Ü berschrift 2 23 mod_1435647186005_21 docx 184814 2 1 1 5 Font Conventions Pos 13 10 Alle Serien Allgemeine M odul e Rechtliches Allgemeines Schriftkonventi onen 3 mod_1221059521437_21 docx 21714 1 Table 2 Font Conventions Font Type Indicates italic Names of paths and data files are marked in italic type e g C Program Files WAGO Softw...

Page 8: ...quences implemented on WAGO I O SYSTEM 750 devices may only be carried out by electrical specialists with sufficient knowledge in automation The specialists must be familiar with the current norms and guidelines for the devices and automated environments All changes to the coupler or controller should always be carried out by qualified personnel with sufficient skills in PLC programming Pos null S...

Page 9: ...ced or repaired by the user The following actions will result in the exclusion of liability on the part of WAGO Kontakttechnik GmbH Co KG Repairs Changes to the hardware or software that are not described in the operating instructions Improper use of the components Further details are given in the contractual agreements Please send your request for modified and new hardware or software configurati...

Page 10: ... mod_1485262995837_0 docx 404006 1 Pos null Alle Serien Allgemei ne Modul e Ü berschriften Ebene 5 Ver packung Ü berschrift 5 32 mod_1537447044202_21 docx 501662 5 1 2 1 4 1 2 Packaging Pos null Alle Serien Allgemei ne Modul e R echtliches Allgemeines Verpackung 32 mod_1537446786416_21 docx 501653 1 Packaging contains materials that can be reused PPWD 94 62 EU and 2004 12 EU packaging guidelines a...

Page 11: ...ith tools Pos null Alle Serien Allgemei ne Modul e Sicherheits und sonstig e Hinweise Gefahr Gefahr Trennvorrichtung und Ü berstromschutz 33 mod_1543915978439_21 docx 512267 1 Ensure disconnect and overcurrent protection The device is intended for installation in automation technology systems Disconnect protection is not integrated Connected systems must be protected by a fuse Provide suitable dis...

Page 12: ...s are not resistant to materials having seeping and insulating properties such as aerosols silicones and triglycerides found in some hand creams If you cannot exclude that such materials will appear in the component environment then install the components in an enclosure being resistant to the above mentioned materials Clean tools and materials are imperative for handling devices modules Pos 16 16...

Page 13: ...ng en alte Struktur Sicher heits und sonstige Hi nweise Achtung Achtung XTR Isolationspr üfung en mit DC durchführen 15 mod_1370843209441_21 docx 122210 1 Use only direct current DC for insulation testing Both the system voltage and field voltage side are capacitively coupled to the DIN rail If an I O module is mounted on the DIN rail application of an AC voltage between the DIN rail and at least ...

Page 14: ...r uktur Ei nleitung LED Anzeige LED Zustand Signal 3 mod_1233755258578_21 docx 27087 1 A green LED indicates the switched status of each channel Pos 19 8 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung alte Str uktur Ei nleitung LED Anzeige Ver weis auf Kapitel Anzeigeel emente 5 mod_1246010525000_21 docx 36194 1 The meaning of the LEDs is described in the Display Elements section Pos 19 9 Serie 75...

Page 15: ...R Mischbetrieb XTR Standard 15 mod_1367496420828_21 docx 118326 1 Mixed operation Mixed operation standard XTR modules within a node is possible when groups of modules are electrically isolated on the field side i e electrically isolated power supply Pos 19 16 Serie 750 WAGO I O SYSTEM Wichtig e Erl äuter ung en alte Struktur Sicher heits und sonstige Hi nweise Hi nweis Hinweis XTR Er höhte Störfe...

Page 16: ...s 23 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung alte Str uktur Ansicht Ansicht Push in CageClamp _Legende mit LEDs 15 mod_1370852562803_21 docx 122213 1 Table 3 Legend for Figure View Pos Description Details See Section 1 Marking possibility with Mini WSB 2 Status LEDs Device Description Display Elements 3 Data contacts Device Description Connectors 4 Push in CAGE CLAMP connectors Device Descr...

Page 17: ...s self cleaning gold spring contacts Figure 2 Data Contacts Pos 27 2 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen al te Str uktur Sicherheits und sonstige Hinweise Achtung Achtung I O Module nicht auf Gol dfeder kontakte legen 7 mod_1266318463636_21 docx 50695 1 Do not place the I O modules on the gold spring contacts Do not place the I O modules on the gold spring contacts in order to avoid s...

Page 18: ...contacts Pos 31 2 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung alte Str uktur Anschlüsse Leistungskontakte 2 LK Messer Feder Ei nlei tung 15 mod_1371721641099_21 docx 123714 1 The I O module 750 1416 040 000 has 2 self cleaning power jumper contacts that supply and transmit power for the field side The contacts on the left side of the I O module are designed as blade contacts and those on the ri...

Page 19: ...n CAGE CLAMP Connectors Pos 34 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen al te Str uktur Sicherheits und sonstige Hinweise War nung War nung Speisung ausschließlich aus SELV PELV Versorgung 24V XTR I O Modul e 29 mod_1493107132163_21 docx 419618 1 Power from SELV PELV power supply only All field signals and field supplies connected to this XTR I O module 750 1416 040 000 must be powered fro...

Page 20: ...y Elements Table 6 Legend for Figure Display Elements Channel Designation LED State Function 1 State DI 1 1 Off Input DI 1 Signal voltage 0 Green Input DI 1 Signal voltage 1 8 State DI 8 8 Off Input DI 8 Signal voltage 0 Green Input DI 8 Signal voltage 1 Pos 39 All e Seri en Allgemei ne Module Ü berschriften Ebene 2 Bedi enel emente Ü berschrift 2 4 mod_1239191655456_21 docx 30439 2 1 3 4 Operatin...

Page 21: ...d Ü berschrift 2 4 mod_1240984441312_21 docx 31967 2 1 3 5 Schematic Diagram Pos 43 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung alte Str uktur Schematische Schal tbilder D I Schematisches Schaltbil d 750 141x_0040 xxxx 8 DI H SS 15 mod_1369737634591_21 docx 120700 1 Figure 6 Schematic Diagram Pos 44 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 22: ... 3 6 2 Power Supply Table 8 Technical Data Power Supply Current consumption system voltage max 6 mA Current consumption power jumper contact typ 24 VDC 2 mA Voltage supply via power jumper contacts under laboratory conditions for ambient operating temperature 40 C 55 C for ambient operating temperature 55 C 70 C 24 VDC power supply via SELV PELV power supply unit 18 V 31 2 V 17 4 V 31 2 V 18 V 28 ...

Page 23: ...AMP Cross section 0 25 mm 1 5 mm AWG 24 16 Stripped lengths 8 mm 9 mm 0 33 in Table 12 Technical Data Power Jumper Contacts Power jumper contacts Blade spring contact self cleaning hard gold plated Table 13 Technical Data Data Contacts Data contacts Slide contact self cleaning hard gold plated Pos 46 6 Serie 750 WAGO I O SYSTEM Ger ätebeschrei bung alte Str uktur Technische Daten VS Variabl ensteu...

Page 24: ...tion above sea level without temperature derating with temperature derating max 0 m 2000 m 2000 m 5000 m 0 5 K per 100 m 5000 m Resistance to harmful substances Acc to IEC 60068 2 42 and IEC 60068 2 43 Maximum pollutant concentration at relative humidity 75 SO2 25 ppm H2S 10 ppm Short term condensation acc class 3K7 IEC EN 60721 3 3 permitted applying E DIN 40046 721 3 except wind driven precipita...

Page 25: ...ung en Ex Zul assungen I O Modul 750 xxxx Ex nur Standar dversion Einl eitung 9 mod_1281526321376_21 docx 63104 1 The following Ex approvals have been granted to the basic version of 750 1416 040 000 I O modules Pos null Alle Serien Allgemei ne Modul e Zulassungen Ex Zul assung en cULus cULus U L 12 12 01 Class I Di v2 ABCD T4 35 mod_1566569223589_0 docx 557349 1 CULUS UL 12 12 01 for Use in Hazar...

Page 26: ...rotection Applications ATEX acc Directive 2014 34 EU General Requirements EN 60079 0 Group II electrical equipment Equipment requirements in the types of protection EN 60079 7 Electrical equipment in e type of protection with ec level of protection EN 60079 15 Electrical equipment in the n type of protection with nC level of protection IECEx Certificates of Conformity General Requirements IEC 6007...

Page 27: ...5 EN 61373 Random vibration Category 1 classes A and B Shock 5g 30 ms Category 1 classes A and B Environmental Requirements EN 61850 3 Achieved EN 60721 3 1 1K5 except precipitation and ice formation EN 60721 3 3 3K7 except wind driven precipitation water and ice formation EN 60870 2 2 C3 except wind driven precipitation and ice formation EN 50155 TX 40 70 C Shipbuilding Mechanical Climatic Enviro...

Page 28: ... 61000 4 3 EN 60255 26 IEEE C37 90 2 20 V m 80 MHz 1 GHz 10 V m 1 GHz 3 GHz Fast Electrical Transient Disturbances Burst EN 61000 4 4 EN 60255 26 IEEE C37 90 1 4 kV Surge Voltage Surge EN 61000 4 5 EN 60255 26 1 kV conductor conductor 2 kV conductor ground Conducted Disturbances Induced by High frequency Fields EN 61000 4 6 EN 60255 26 10 V 150 kHz 80 MHz Magnetic Fields With Electrical Frequencie...

Page 29: ...ply Inputs EN 61000 4 29 EN 60255 26 Standard not applicable Harmonics Shipbuilding Max 2 W DC 3 Veff AC 10 to 15th harmonic 10 1 for 15th to 100th harmonic 1 for 100th to 200th harmonic The list of ship certifications issued is available in the section Approvals To ensure proper function of inputs in the event of line frequency disturbances in accordance with EN 61000 4 16 or EN 60255 22 7 with r...

Page 30: ...Hz 60 dB µV m AV 3 GHz 6 GHz Shipbuilding Class B 80 dB µV m 50 dB µV m QP 150 kHz 300 kHz 50 dB µV m 34 dB µV m QP 0 3 MHz 30 MHz 54 dB µV m QP 30 MHz 2 GHz 24 dB µV m QP 156 MHz 165 MHz Shipbuilding Class A 80 dB µV m 50 dB µV m QP 150 kHz 30 MHz 60 dB µV m 54 dB µV m QP 30 MHz 100 MHz 54 dB µV m QP 100 MHz 2 GHz 24 dB µV m QP 156 MHz 165 MHz Conducted Emission of Interference Line Connection AC...

Page 31: ...ür Bahnanwendungen EN 50155 XTR 28 mod_1486482984774_21 docx 405384 1 Table 20 Standards and Rated Conditions for Rail Applications EN 50155 Class Standard Compliance 4 1 Rated Operating Conditions 4 1 1 Altitude above sea level AX EN 50125 1 4 1 2 Ambient operating temperature TX 4 1 3 Shock and vibration 1A and 1B EN 61373 4 1 4 Relative humidity 95 coated PCBs 5 1 Power Supply 5 1 1 1 Master vo...

Page 32: ...le 21 Input Bits Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 DI 8 DI 7 DI 6 DI 5 DI 4 DI 3 DI 2 DI 1 DI 1 Signal state DI 1 digital input channel 1 DI 2 Signal state DI 2 digital input channel 2 DI 3 Signal state DI 3 digital input channel 3 DI 4 Signal state DI 4 digital input channel 4 DI 5 Signal state DI 5 digital input channel 5 DI 6 Signal state DI 6 digital input channel 6 DI 7 Signal s...

Page 33: ...t touch the blade contacts Pos 57 3 Serie 750 WAGO I O SYSTEM Wichtige Erläuterungen al te Str uktur Sicherheits und sonstige Hinweise Achtung Achtung I O Module nur in vorgesehener R eihenfolge stecken 6 mod_1256194177073_21 docx 43429 1 Insert I O modules only from the proper direction All I O modules feature grooves for power jumper contacts on the right side For some I O modules the grooves ar...

Page 34: ... Ger äten unter Spannung arbeiten 6 mod_1256193963573_21 docx 43426 1 Do not work when devices are energized High voltage can cause electric shock or burns Switch off all power to the device prior to performing any installation repair or maintenance work Pos 57 10 Serie 750 WAGO I O SYSTEM Wichtig e Erl äuter ung en alte Struktur Sicher heits und sonstige Hi nweise Achtung Achtung XTR nicht unter ...

Page 35: ...fieldbus coupler controller or to the previous or possibly subsequent I O module are established Pos 57 12 Serie 750 WAGO I O SYSTEM Monti eren D emonti eren XTR I O Modul entfernen 28 mod_1486551166032_21 docx 405491 3 1 5 2 2 Removing the I O Module 1 Remove the I O module from the assembly by pulling the release tab Figure 9 Removing the I O Module Example Electrical connections for data or pow...

Page 36: ...ion Do not connect more than one conductor at one single connection If more than one conductor must be routed to one connection these must be connected in an up circuit wiring assembly for example using WAGO feed through terminals Terminate both solid and stranded or ferruled conductors by simply pushing them in no tool required For all other types of conductors Push in CAGE CLAMP must be opened f...

Page 37: ...schrift 2 4 mod_1242621672468_21 docx 33293 2 1 6 2 Connection Example Pos 63 Serie 750 WAGO I O SYSTEM Anschli eßen Anschl ussbeispi ele Digitalei ngänge Anschl ussbeispi ele 750 141x_8D I_2L 20 mod_1413189971392_21 docx 165703 1 Figure 11 Connection Example with 2 Switches on Channel 1 and 2 Pos 64 D okumentation allgemei n Glieder ungselemente Seitenwechsel 3 mod_1221108045078_0 docx 21810 1 ...

Page 38: ...03_21 docx 27500 1 The WAGO I O SYSTEM 750 electrical equipment is designed for use in Zone 2 hazardous areas and shall be used in accordance with the marking and installation regulations The following sections include both the general identification of components devices and the installation regulations to be observed The individual subsections of the Installation Regulations section must be take...

Page 39: ...ration Examples Pos 65 5 All e Seri en Allgemei ne Module Ü berschriften Ebene 3 Kennzeichnung für Eur opa g emäß ATEX und IECEx Ü berschrift 3 29 mod_1493822925932_21 docx 420432 3 1 7 1 1 Marking for Europe According to ATEX and IECEx Pos 65 6 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV07_2017 14 mod_1360569228625_21 docx 111294 1 Figure 12 Marking...

Page 40: ...ture of the enclosure without a dust layer Dc Equipment protection level EPL Mining I Equipment group Mining M2 Category High level of protection Ex Explosion protection mark d Type of protection Flameproof enclosure I Explosion group for electrical equipment for mines susceptible to firedamp Mb Equipment protection level EPL Gases II Equipment group All except mining 3 G Category 3 Zone 2 Ex Expl...

Page 41: ...s 65 8 Serie 750 WAGO I O SYSTEM Einsatz in Ex Ber eichen Beispiel bedruckung ATEX und IEC Ex_TUEV12_Ex i_2017 14 mod_1360569320118_21 docx 111298 1 Figure 14 Marking Example for Approved Ex i I O Module According to ATEX and IECEx Figure 15 Text Detail Marking Example for Approved Ex i I O Module According to ATEX and IECEx ...

Page 42: ...level of protection with electrical circuits which present a very high level of protection Ex Explosion protection mark d Type of protection Flameproof enclosure ia Ma Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety electrical circuits I Explosion group for electrical equipment for mines susceptible to firedamp Mb Equipment protection level EPL Gase...

Page 43: ...ple According to NEC Pos 65 11 Serie 750 WAGO I O SYSTEM Ei nsatz i n Ex Bereichen Beispi elbedruckung und Textdetail N EC 500_2017 14 mod_1360580302684_21 docx 111353 1 Figure 17 Text Detail Marking Example According to NEC 500 Table 24 Description of Marking Example According to NEC 500 Marking Description CL I Explosion protection gas group DIV 2 Area of application Grp A B C D Explosion group ...

Page 44: ...rinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL Pos 65 14 Serie 750 WAGO I O SYSTEM Ei nsatz i n Ex Bereichen Beispi elbedruckung und Textdetail N EC 506_2017 29 mod_1497865583656_21 docx 424742 1 Figure 19 Text Detail Marking Example for Approved Ex i I O Module According to NEC 506 Table 26 Description of Marking Example for Approved Ex ...

Page 45: ...losion protection mark nA Type of protection ia IIIC Type of protection and equipment protection level EPL Associated apparatus with intrinsic safety circuits for use in Zone 20 IIC Group T4 Temperature class Gc Equipment protection level EPL X Symbol used to denote specific conditions of use Gases Ex Explosion protection mark nA Type of protection ia Ga Type of protection and equipment protection...

Page 46: ...roximity of the WAGO I O SYSTEM 750 hereinafter product WARNING DO NOT REMOVE OR REPLACE FUSED WHILE ENERGIZED WARNING DO NOT DISCONNECT WHILE ENERGIZED WARNING ONLY DISCONNECT IN A NON HAZARDOUS AREA Before using the components check whether the intended application is permitted in accordance with the respective printing Pay attention to any changes to the printing when replacing components The p...

Page 47: ... or potentiometers Replacing fuses Wiring connecting or disconnecting of non intrinsically safe circuits is only permitted in the following cases The circuit is disconnected from the power supply The area is known to be non hazardous Outside the device suitable measures must be taken so that the rated voltage is not exceeded by more than 40 due to transient faults e g when powering the field suppl...

Page 48: ...sed to connect to external antenna 758 910 WARNING Product components with fuses must not be fitted into circuits subject to overloads These include e g motor circuits WARNING When installing I O module 750 538 Control Drawing No 750538 in the manual must be strictly observed Pos 65 22 D okumentati on allgemei n Gli ederungsel emente Leerabsatz 2Z 3 mod_1224662755687_0 docx 24460 1 Pos 65 23 D oku...

Page 49: ...n Example with 2 Switches on Channel 1 and 2 37 Figure 12 Marking Example According to ATEX and IECEx 39 Figure 13 Text Detail Marking Example According to ATEX and IECEx 39 Figure 14 Marking Example for Approved Ex i I O Module According to ATEX and IECEx 41 Figure 15 Text Detail Marking Example for Approved Ex i I O Module According to ATEX and IECEx 41 Figure 16 Marking Example According to NEC...

Page 50: ... Mechanical Conditions 23 Table 15 Technical Data Climatic Environmental Conditions 24 Table 16 Standards and Rated Conditions for Explosion Protection Applications 26 Table 17 Climatic and Mechanical Environmental Conditions and Shipbuilding 27 Table 18 EMC Immunity to Interference 28 Table 19 EMC Emission of Interference 30 Table 20 Standards and Rated Conditions for Rail Applications EN 50155 3...

Page 51: ... 750 XTR 51 750 1416 040 000 8DI 24 VDC 0 2ms 2 wire XTR Manual Version 1 1 0 Pos 71 D okumentation allgemei n Einband Einband Leerseite für durch 2 teilbare Seitenzahl Standarddruck 3 mod_1219230851078_0 docx 21123 1 ...

Page 52: ...mente CI 2017 28 mod_1486477503580_21 docx 405394 1 WAGO Kontakttechnik GmbH Co KG Postfach 2880 D 32385 Minden Hansastraße 27 D 32423 Minden Phone 49 571 887 0 Fax 49 571 887 844169 E Mail info wago com Internet www wago com Ende der Liste für Textmar ke Ei nband_hinten ...

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