WAGNER TwinControl Original Operating Manual Download Page 8

Page: 8 / 132

VERSION 10/2018

ORDER NUMBER DOC 2339321

1.3

LANGUAGES

The

TwinControl operating manual

is available in the following languages:

Original operating manual

Language

Order no.

German

2339287

Translation of the original operating manual

Language

Order no.

Language

Order no.

Language

Order no.

English

2339321

Spanish

2339330

Romanian

2372826

French

2339322

Italian

2339323

Polish

2396599

Japanese

2344161

Turkish

2386987

Additional languages on request or at:

www.wagner-group.com

Spare parts for the TwinControl systems and TwinControl accessories are to be found in two separate spare

parts catalogs. The catalogs are available in the following languages:

Spare parts catalog for TwinControl Finishing

(Small frame / small trolley / small wall):

Language

Order no.

Language

Order no.

German

2339290

English

2339331

Spare parts catalog for TwinControl Protective Coating (PC)

(Large frame / large trolley):

Language

Order no.

Language

Order no.

German

2339293

English

2339332

TwinControl CD

: see Chapter

1.4

1.3.1 OPERATING MANUALS FOR THE INDIVIDUAL COMPONENTS

EvoMotion 5-60

operating manual

Language

Order no.

Language

Order no.

Language

Order no.

German

2333562

English

2333563

Spanish

2333566

French

2333564

Italian

2333565

Operating manual

Wildcat 10-70, 18-40 / Puma 28-40, 15-70, 21-110, 15-150 / Leopard 35-70, 35-150, 48-110

Language

Order no.

Language

Order no.

Language

Order no.

German

2333537

English

2333538

Spanish

2333541

French

2333539

Italian

2333540

Operating manual

Puma 8-300, 3-600 / Leopard 18-300, 8-600 / Jaguar 38-300

Language

Order no.

Language

Order no.

Language

Order no.

German

2333547

English

2333548

Spanish

2333551

French

2333549

Italian

2333550

Operating manual

Jaguar 75-150, 55-200 / Tiger 72-300

Language

Order no.

Language

Order no.

Language

Order no.

German

2340281

English

2340282

Spanish

2340286

French

2340285

Italian

2340284

Summary of Contents for TwinControl

Page 1: ...0102 TwinControl Electronically Controlled 2K Systems for Lacquers Valid for systems with software version V 4 xx Version 10 2018...

Page 2: ......

Page 3: ...ETY INSTRUCTIONS 17 4 1 Safety Instructions for the Operator 17 4 1 1 Electrical Devices and Equipment 17 4 1 2 A Safe Work Environment 17 4 1 3 Personnel Qualifications 18 4 2 Safety Instructions for...

Page 4: ...ommissioning Personnel 49 6 2 Storage and Installation Conditions 49 6 3 Transportation 50 6 4 Assembly and Installation 51 6 4 1 Pneumatic Connections 52 6 4 2 Product Connections 52 6 5 Grounding 53...

Page 5: ...on 93 8 13 1 Manual External Mixers DN2 6 and DN4 93 8 13 2 Manual External Mixer DN 8 93 8 14 Remote Control and ESTA Remote Control Option 94 8 14 1 Explosion Protection 94 8 14 2 TwinControl Remote...

Page 6: ...uct Pressure Regulator 120 13 10 Flushing Pressure Set 120 13 11 Additional Parts for Second Paint 2A 121 13 12 Extension Cables 122 13 13 TC VM5000 Automatic Electrostatic System 122 13 14 GFB Connec...

Page 7: ...N THESE INSTRUCTIONS Warning instructions in this manual highlight particular dangers to users and to the device andstatemeasuresforavoidingthehazard Thesewarninginstructionsfallintothefollowing categ...

Page 8: ...parts catalog for TwinControl Protective Coating PC Large frame large trolley Language Order no Language Order no German 2339293 English 2339332 TwinControl CD see Chapter 1 4 1 3 1 OPERATING MANUALS...

Page 9: ...r no Language Order no Language Order no German 2372892 English 2372893 Spanish 2372900 French 2372895 Italian 2372897 Operating manual Automatic Airless spray gun GA 400AL for valve GA 400AL soft cir...

Page 10: ...of paint wetted parts with flushing agent Personnel qualifications Trained person Is instructed in the tasks assigned to him her the potential risks associated with improper behavior as well as the n...

Page 11: ...operating personnel must be trained on the basis of this operating manual Follow the instructions in the operating manual 2 3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS A Systems with a turbine The syste...

Page 12: ...cycle product valves etc Check if the fluids and solvents used are compatible with the pump construction materials For explanations of the models and construction materials consult the technical data...

Page 13: ...any in this case Explosion proof equipment Device class II not mining Category 2 device suitable for zone 1 Ex atmosphere gas Ex Electrical device corresponds to ignition protection type Ignition prot...

Page 14: ...n air without fluid inside The air combined with the vapor of flammable fluids can generate internal areas with an explosion hazard Periodically check that the pumps are working smoothly paying specia...

Page 15: ...ive areas zone 0 1 2 The remote control accessory may not be used along with a system with a mains power supply cable inpotentiallyexplosiveareas Thesameappliestothe2Aswitchbox accessory Device type T...

Page 16: ...tion class 10 Dust protected 11 Splash proof 12 Do not dispose of used electrical equipment with household refuse 13 Read operating manual before use cable with mains power supply Check manual before...

Page 17: ...amaged Must be de energized before work is commenced Inform personnel about planned work Observe electrical safety regulations Ground all devices to a common grounding point Only operate the device wi...

Page 18: ...inspection and odor testing e g daily before commissioning at the end of work or weekly Ensure that maintenance and safety checks are performed regularly In the event of defects immediately bring the...

Page 19: ...e spray gun at people Never reach into the spray jet Ensure that the working pressure does not exceed the maximum value shown on the type plate Before any work on the device in the event of work inter...

Page 20: ...ing of product hose The product hose is under pressure and may cause dangerous injuries Ensure that the hose material is chemically resistant to the sprayed products and the flushing agents used Ensur...

Page 21: ...e or that cleaning is undertaken at a cleaning station with technical ventilation Never use chloride or halogenated solvents such as trichloroethane and methylene chloride with devices containing alum...

Page 22: ...nd accessories Do not change or modify the device if change is necessary contact WAGNER Only repair and replace parts that are listed in Chapter 13 or Chapter 14 and that are assigned to the device Do...

Page 23: ...SCRIPTION 5 1 COMPONENTS B_04563 1 2 3 4 6 5 B_02796 8 1 2 B_02798 7 Designation 1 Pneumatic pump for A component 2 Flushing pump S 3 Pneumatic pump for B component 4 TwinControl control unit Designat...

Page 24: ...he pumps and an adjustable predefined mixing ratio is intermixed in the static mixer from where it is conveyed to the spray gun The system can be operated with one or more spray guns depending on size...

Page 25: ...g manual in German 2339287 Operating manual in the local language See Chapter 1 3 TwinControl compact disc CD see Chapter 1 4 2339342 Instruction sheet transportation 2305117 Supplement for TwinContro...

Page 26: ...The above mentioned values for the maximum permissible external capacities and inductances are only valid as long as they do not occur simultaneously If the external reactances are present simultaneo...

Page 27: ...ked at regular intervals In the event of damage the equipment must be removed from the Ex zone immediately and put out of operation and repaired by WAGNER 8 When designing and installing the compresse...

Page 28: ...of strokes by pumps in two component operation min 30 Maximum recommended strokes per minute of pumps in 2K operation min 20 Maximum product pressure levels see Chapter 5 5 5 Product pH value without...

Page 29: ...is achieved under the following conditions Proper use of the system in compliance with the operating manuals Correct calibration and function of volume measuring sensors in accordance with Chapter 6...

Page 30: ...eter mm inch 8 0 0 31 Sound pressure level See operating manuals for pumps and valves Leopard Jaguar Tiger Unit Leopard 35 70 Leopard 35 150 Leopard 48 110 Leopard 18 300 Leopard 8 600 Jaguar 75 150 J...

Page 31: ...inch A 860 33 9 1205 47 5 B 1551 61 1 C 550 21 7 B_04488 A B C TwinControl on large frame Pump Jaguar without heater with heater A B mm inch mm inch A 1015 40 0 1428 56 2 B 1655 65 2 C 738 29 1 TwinC...

Page 32: ...nch A1 917 36 1 B1 1022 40 2 1005 39 6 1020 40 2 1243 48 9 1187 46 7 1202 47 3 1015 40 0 1239 48 8 1183 46 6 1197 47 1 C 512 20 2 D 892 35 1 E 238 9 4 F 9 0 35 G 909 35 8 with heater A2 1210 47 6 B2 1...

Page 33: ...igurations Weight Suspension Pumps Turbine Cable kg lb kg lb Frame 3x EvoMotion 5 60 87 192 86 190 Wall 3x EvoMotion 5 60 76 168 75 165 Frame 3x Puma 28 40 95 209 94 207 Frame 2x Leopard 35 70 1x Puma...

Page 34: ...s 48 110 75 150 55 200 8 300 38 300 72 300 3 600 18 300 8 600 Circulation A B Circulation soft GFB gun flush box AIS Flushing B External mixer Automatic electrostatic system Air flushing Product press...

Page 35: ...ing product valves with spring reset Controllers 1 9 10 for turbine The turbine generates the current from compressed air Controller 1 for cable Controller with electrical mains connection For differe...

Page 36: ...turbine The turbine generates the current from compressed air Controllers 2 3 for cable Controller with electrical mains connection For differences in controllers 2 3 6 and 8 see Chapter 5 6 1 0 1 1...

Page 37: ...ctions illuminated display 112 Calibration illuminated display 113 Totals illuminated display 114 Work illuminated display 115 Push button Main menu selection 116 Push button Sub menu selection 117 A...

Page 38: ...onnection Check manual before use Vor Gebrauch Betriebsanleitung beachten B A B_02812_a 130 132 142 133 136 140 138 141 139 131 7 11 12 22 21 24 25 5 3 2 1 1 2 3 4 6 10 8 8 9 Serial No controller Seri...

Page 39: ...onnection numbers for control unit 1 on rear side Designation 1 Product valve A 2 Hardener valve B 3 Gun flush box option 4 Flushing valve air 6 External horn 10 Automatic electrostatic system option...

Page 40: ...Designation 1 Product valve A 2 Hardener valve B 3 Gun flush box 4 Flushing BS 5 Circulation valve A B 6 External horn 7 Hardener valve external mixer 8 Air motor for spraying air motor for soft circu...

Page 41: ...ol 6 Flushing AS TwinControl 8 Gun flush box 4 Flushing BS 5 Circulation valve A B 6 External horn 7 TwinControl 6 Hardener valve external mixer TwinControl 8 Flushing AS 8 Air motor for spraying air...

Page 42: ...ion 1 Product valve A 2 Hardener valve B 3 Gun flush box option 4 TwinControl 9 Stepping motor B Z1 TwinControl 10 Flushing air 6 External horn 7 TwinControl 9 Hardener valve external mixer TwinContro...

Page 43: ...reset P100 0 or 1 Password 0 no 1 yes for level 1 Adjustable P101 Current software version Display P102 min Running dry protection pump A Adjustable P103 min Running dry protection pump B Adjustable...

Page 44: ...customer settings 3 Load factory settings only displayed in stop mode Adjustable P133 min Maximum double strokes of flushing pump A per min Adjustable P134 min Maximum double strokes of flushing pump...

Page 45: ...table x 100 000 liters Display P204 Liters Total for flushing A not zero adjustable Display P205 Liters Total for flushing B not zero adjustable Display P206 Cycles Number of A cycles zero adjustable...

Page 46: ...ction System dosing system optimizes injection amounts and cycles and adapts these continually to the changing flow rates Thereby the AIS ensures optimum dosing and constant coating quality Prerequisi...

Page 47: ...mp the working product to the product output with up and down strokes but only draw in new product on the up stroke The feed pump therefore has to pump twice the volumetric flow The maximum product pr...

Page 48: ...pump 5 125 at maximum 0 4 MPa 4 bar 58 psi air pressure 5 17 MAINTENANCE WORK ON THE PUMPS NOTICE Hardened working product in the spraying system Destruction of the spraying system Ensure that no mixe...

Page 49: ...operating manuals and safety regulations for the additionally required system components A skilled person must check to ensure that the device is in a reliable state after it is installed and commissi...

Page 50: ...igurations can be found in Chapter 5 5 7 When lifting the system always make sure that it remains balanced B_02690 xxx kg xxxx lb B_02820 Devices mounted on frame B_02825 xxx kg xxxx lb B_02824 B_0282...

Page 51: ...hock May only be installed maintained by skilled electricians or under their supervision Operation according to the safety regulations fire protection and electrotechnical rules Must be de energized b...

Page 52: ...ing to ISO 8573 1 2010 must be observed 7 Particle concentration 5 10 mg m 5 Humidity pressure dew point 7 C 4 Oil content 5 mg m3 Every day discharge all impurities and the condensate if any accumula...

Page 53: ...the potential equalization ground the ground in the electrical system is not sufficient A qualified electrician must complete all grounding and wiring connections and check the resistance Operation ac...

Page 54: ...No unit Serie Nr Anlage 5 C Ta 40 C II 2 G Ex ia II B T4 X ZELM 08 ATEX 0385 X 5 C Ta 40 C 0102 3 6 2 1 4 B_04536 5 On the potential equalization signal ground Grounding connections View of rear side...

Page 55: ...e 1 and 2 Legend Grounding cables Fluid hoses 3 TwinControl frame 5 Work piece 7 Floor static dissipative 9 Remote control option 4 Paint tank 6 Conveyor 8 Flushing agent tank 10 Horn option 6 5 3 EXA...

Page 56: ...nections carrying air are connected correctly according to the pneumatic diagrams in Chapter 5 9 Visually check the permissible pressures for all the system components Check level of separating agent...

Page 57: ...low as possible during flushing Operating manuals for the affected components must be read and understood Process 1 Visual check personal safety equipment grounding and all devices ready to use 2 Conn...

Page 58: ...nd secure the spray gun 7 13 Close product valve by pressing Stop 8 Flushing and pressure tightness test for pump B 8 1 Open return valve of pump B 8 2 Slowly open ball valve of pump B 8 3 Slowly turn...

Page 59: ...menu select flushing valve AS A and press Start 9 7 Point the spray gun preferably without nozzle into the grounded metal tank for return product and open carefully 9 8 Slowly open the ball valve of t...

Page 60: ...respective grounded metal tanks flushing agent for the flushing pumps master product for pump A hardener product for pump B 4 Place grounded metal tanks for return product under the return tubes of p...

Page 61: ...ozzle into the grounded metal tank Release the spray gun safety and open carefully Flush until the hose content is emptied and pure working product without air inclusions comes out Close and secure th...

Page 62: ...he gun use tubing to protect against overspray if necessary The flow rate measured by the controller is shown on the display 5 Press the STOP button 6 The quantity discharged into the measuring cup in...

Page 63: ...at the product flow rate corresponds to the subsequent production process 4 Set calibration from A side on control unit 5 Start the calibration process for the A side with the Start button 6 Use the g...

Page 64: ...610 00 cm3 g B A SET TwinControl B B A A B A SET TwinControl B B A A B_03751 e g weigh out 500 cm3 0 5 liter of A product Use gun to convey the 610 g of A product measured above into tank Set calibra...

Page 65: ...h lacquers or cleaning agents causes skin irritation appropriate precautionary measures must be taken e g wearing protective clothing The footwear worn by operating staff must comply with EN ISO 20344...

Page 66: ...sition Depending on system status other lamps might light up or flash Returning to base position Press the Stop button once or twice Triggering action 1 Main menu selection depending on personal autho...

Page 67: ...ault rectification in accordance with Chapter 10 Pot life Pot life display lights up Pot life running Pot life display flashing Display shows the remaining pot life Display in the display unit When wo...

Page 68: ...antity A B flushing quantity A B mixing ratio pot life View only calibration values alarms Level 3 Service customer Functions Start stop flush option circulate View or change Job quantities total quan...

Page 69: ...44 Automatic stop in case of error Alarm illuminated display on Stop illuminated display on Error code is displayed B A SET TwinControl B B A A B_02744 Flushing The flushing program runs automatically...

Page 70: ...Displays job total A in cm3 B A SET TwinControl B B A A B_02744 Only convey B component START STOP Displays job total B in cm3 B A SET TwinControl B B A A B_02744 Only convey flushing agent A START ST...

Page 71: ...A A B_02744 Total amount B Set to 0 Press SET push button 2 seconds Display in liters B A SET TwinControl B B A A B_02744 Total amount flushing A Set to 0 Press SET push button 2 seconds Display in li...

Page 72: ...e pot life set SET with SET B A SET TwinControl B B A A B_02744 Error messages Display of last 28 error messages View with B A SET TwinControl B B A A B_02744 Circulation of A and B components only po...

Page 73: ...uantity from product valve A to mixing block B A SET TwinControl B B A A B_02744 Quantity from product valve B to mixing block B A SET TwinControl B B A A B_02744 Parameter Service parameters P0 P7 Co...

Page 74: ...with Stop button B A SET TwinControl B B A A B_02744 Calibrate B Start Open gun With spray pressure pump out around 5 double strokes into measuring cup Gun closed SET Enter measurement in measuring cu...

Page 75: ...ng unit cc ml or sec using the or button Press SET the measuring unit displayed is saved The or button takes you to the next program step F2 or Fx Table 1 flushing steps Step F Actions Quantity Unit T...

Page 76: ...hose Flushing A press mixed product out of the spray hose Flushing A solvent for solvent air flushing Flushing B air for solvent air flushing Flushing A fill spray hose with flushing agent again Star...

Page 77: ...uality limit opening time of dosing valve as a percentage If the value falls below this the AIS limits the injection quality Thereby smooth operation is ensured 0 100 60 G304 If the dosing valve is co...

Page 78: ...lve stroke when product B flows 1 Main menu Work see figure 2 Press push button or several times until the product flow is approximately correct increases the flow decreases the flow Note Do not press...

Page 79: ...hree seconds A pump and B pump including circulation valves are checkedforleaksfor10seconds Duringthecheck thedisplay counts from 10 to 0 and the LED displays for A and B flash alternately Any leakage...

Page 80: ...P in turn Access for changing the Batch quantity 1 Via password level 2 or 2 Via parameter pos P142 P142 1 no password protection for MR and Batch quantity Changing the Batch quantity Total illuminat...

Page 81: ...mounted on site Automatic electrostatic system The automatic electrostatic system fitted for the GM 5000 electrostatic gun may only be released in spraying mode Always follow the instructions in the o...

Page 82: ...see Chapter 10 1 8 4 EMERGENCY DEACTIVATION In the case of unforeseen occurrences immediately 1 Switch off air supply 2 Vent air motors for all pumps 3 Provide grounded metal tanks for return product...

Page 83: ...83 VERSION 10 2018 ORDER NUMBER DOC 2339321 8 5 SWITCHING THE SYSTEM ON A S A S B S B B_04505 4 1 Return line Example of TwinControl system ready for spraying 2 3...

Page 84: ...air B_02836 2 On Off 3 Note For control units with turbines the turbines are powered by control air and the electronics thereby switched on 3 For a system with a product pressure regulator Switch on...

Page 85: ...ts with turbines the turbines are powered by control air 4 For a system with a product pressure regulator Switch of the work air 5 Switch off air supply B_07211 Off 5 6 For a TwinControl cable variant...

Page 86: ...cess is performed without the nozzle in the gun The level in the A and B product tanks and in the flushing product tank is checked visually in order to prevent unintended interruptions in the spray pr...

Page 87: ...spray nozzle before flushing The pressure has to be relieved before removing the spray nozzle see Chapter 8 9 Wear protective goggles Set the flushing agent pressure as low as possible for flushing P...

Page 88: ...4458 Relieve air pressure in accordance with the respective operating manual With product pressure regulator option Ensure that the product pressure regulator is open With password level 1 Only convey...

Page 89: ...ng agent A Press Start Place grounded metal tank for return product under the return tube of the respective pump B_07295 B_07296 Closed Open Open the return valve slowly When no further overpressure i...

Page 90: ...VM 5000 control unit Please follow the safety instructions and instructions in the VM 5000 operating manual Undertake the device configuration settings in the VM 5000 C11 Set remote enable to on Funct...

Page 91: ...ually This ensures that under no circumstances will solvent be sprayed if the electrostatic system is switched on The electrostatic system can cause ignitable solvent air mixtures to explode 1 Switch...

Page 92: ...A and B components A component circulating product valve A opens when circulating A component not circulating product valve A remains closed B component circulating product valve B opens when circula...

Page 93: ...pen position A B S 8 13 2MANUAL EXTERNAL MIXER DN 8 For A pumps 48 110 8 300 3 600 18 300 8 600 75 150 38 300 72 300 Inputs A B and S components Handle A B Spray on off Ball valve AS Flushing on off f...

Page 94: ...potentially explosive areas zone 1 zone 2 see Chapter 2 3 8 14 2TWINCONTROL REMOTE CONTROL Installation Connect the remote control to the control unit Insert the cable into the RC remote control conne...

Page 95: ...completely electrostatically charged Outside ESTA area ESTA remote control Functional potential equalization Functional potential equalization The functional potential equalization connection must hav...

Page 96: ...from product valve A1 or A2 to mixing block same diameter and length Same hardener and same mixing ratio for components A1 and A2 Soft circulation is not possible External mixer on request Grounding T...

Page 97: ...ssed air supply Relieve pressure from spray guns high pressure hoses and all devices Secure spray guns against actuation Disconnect the control unit from the mains 9 1 3 FILTER CLEANING For informatio...

Page 98: ...ess test Chapter 6 6 2 WARNING Gas mixtures can explode if there is an incompletely lled pump Danger to life from flying parts Ensure that the device pumps and suction systems are always completely fi...

Page 99: ...essories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Switch off the...

Page 100: ...ective operating manuals Yearly or as required In accordance with DGUV regulation 100 500 Chapter 2 29 and 2 36 The liquid ejection devices should be checked by an expert e g WAGNER service technician...

Page 101: ...alve AS A and press Start 6 2 Empty flushing pump in accordance with flushing pump s operating manual 6 3 Close product valve by pressing Stop 6 4 If there is a separate B flushing valve controller 2...

Page 102: ...uct filter in accordance with the spray gun s operating manual 11 Fill pump in accordance with Chapter 5 17 and the pump s operating manual 9 2 10 2 STRAIGHT INLINE FILTER 270 BAR 1 Flush the pump and...

Page 103: ...ng B 8 Remove the filter cartridge F and filter socket G from the filter housing B 9 Clean all parts Place the filter cartridge F and filter socket G in solvent Clean using brush Fill the filter housi...

Page 104: ...for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept The complete hose is to be replaced as soon as one of the two following intervals has been...

Page 105: ...ccordance with the list in Chapter 10 1 Incorrect product in spray hose After a fault the spray hose is filled with incorrectly mixed product This incorrect product must be discharged or removed with...

Page 106: ...ifferential pressure of B to A or via the stroke setting of the valve Check the lacquer specifications Flow rate is too low Check the mixing tube and feed hoses Check the guns and the gun filter Clean...

Page 107: ...compressed air supply 17 External release No external release Activate external release See Chapter 5 9 18 Flushing problem Flush program is not running Open compressed air for A and B product pump Ca...

Page 108: ...air pressure WAGNER technician 61 Warning leakage A up The A fluid section has a slight leak in the upward stroke Check circulation valve Schedule an inspection of the A fluid section 62 Warning leaka...

Page 109: ...iometer values is not possible Contact WAGNER service department 92 Alarm K factor pump A The current K factor is outside the valid range Recalibrate pump Check range setting of pump 93 Alarm K factor...

Page 110: ...irs and replace parts Use only WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on...

Page 111: ...as seals Use torques greases and glues in accordance with the spare parts catalog Assembly Aids Order no Quantity Designation Smaller tanks 9992511 1 pc 50 ml Loctite 243 9992528 1 pc 150 g Loctite 2...

Page 112: ...trical equipment and its implementation in national law this product may not be disposed of with the household refuse but must be recycled in an environmentally correct manner WAGNER or one of our dea...

Page 113: ...35 150 2339620 Automatic externalmixerDN2 6 B_04512 for A pumps 5 60 10 70 28 40 15 70 15 150 21 110 35 70 35 150 Prerequisite Controller 3 6 or 9 2338298 Manual external mixer DN 4 B_02977 Mixing tub...

Page 114: ...0 8 300 3 600 18 300 8 600 75 150 55 200 38 300 72 300 Prerequisite Controller 3 6 or 9 2339628 Circulation G3 8 for automatic external mixer DN 4 B_04497 2338300 Manual external mixer DN 8 B_02978 fo...

Page 115: ...system with a mains power supply cable Can only be used in areas not at risk of explosion When used in a system with turbine Can be used in Ex zones zone 1 and zone 2 B_02985 2308879 Cable 15 m 49 ft...

Page 116: ...Order no Designation 2324110 Suction hose DN16 SSt complete for DN16 B_04472 EvoMotion 5 60 Wildcat 10 70 18 40 Puma 28 40 15 70 21 110 Leopard 35 70 2324116 Suction hose DN25 SSt complete for DN25 B...

Page 117: ...8 2317130 Mixing hose 32 GXP 10 460 G3 8 13 6 AIS Order no Designation 2371157 AIS set including conversion of control unit 1 to 9 10 For pumps 5 60 10 70 28 40 15 70 15 150 21 110 35 70 35 150 Contro...

Page 118: ...trolley 2338291 Heater set A for TwinControl pumps 55 200 without trolley 72 300 without trolley and 38 300 without trolley A B B_04478 2340906 Heater set B for TwinControl pumps 55 200 without troll...

Page 119: ...ol pump 75 150 with trolley B_04480 2338295 Double parallel heater set for TwinControl pumps 55 200 without trolley 72 300 without trolley and 38 300 without trolley B_04481 2338296 Double serial heat...

Page 120: ...te The mounting bracket fits large frames protective coating Not possible with external mixer B_06285 Note flow reduction DN 4 13 9 PRODUCT PRESSURE REGULATOR Order no Designation 2315965 Product pres...

Page 121: ...5 70 35 70 B_04560 2340707 Expansion set 2A HM1 ND TC for TwinControl A pumps 5 60 10 70 2341006 Expansion set 2A HM2 TC for TwinControl A pumps 15 150 21 110 35 150 Extension 2A for systems without a...

Page 122: ...nt on TwinControl systems Maximum extension 5 m 16 4 ft B_03712 13 13 TC VM5000 AUTOMATIC ELECTROSTATIC SYSTEM Order no Designation 2334530 Automatic electrostatic system The TC VM5000 automatic elect...

Page 123: ...Designation 2329966 Feed pump set 5 125 3 4 B_07208 For pumps 75 150 55 200 38 300 72 300 13 16 AIRCOAT REGULATOR Order no Designation 2328611 AirCoat regulator B_04501 For A pumps Wildcat Puma Leopa...

Page 124: ...ER PC data archiving manual ENG Archiving software The RS 232 cable of TwinData RS 232 archiving software can also be connected to a network A factory provided RS 232 Serial Device Server is required...

Page 125: ...log can be found on the compact disk CD TwinControl in the appropriate operating manuals in all languages available Order no see Chapter 1 3 14 2 SERIAL NUMBER The parameters used byWAGNER and the spe...

Page 126: ...1 2011 EN 13463 1 2009 EN 13463 5 2011 EN 61000 6 2 2005 B 2011 EN 61000 6 4 2007 A1 2011 EN ISO IEC 80079 34 2011 Applied national technical standards and specifications in particular DGUV regulation...

Page 127: ...2006 A1 2009 B 2010 EN ISO 4414 2010 EN 14462 2015 EN 12621 2006 A1 2010 EN ISO 13732 1 2008 EN 61000 6 2 2005 B 2011 EN 61000 6 4 2007 A1 2011 EN ISO 9001 2008 Applied national technical standards an...

Page 128: ...to volumetric Example 10 Parts of component A by weight and 1 Parts of component B by weight or 10g Component A 1 g Component B or parts by weight 10 1 or 10 1 per weight A gravimetric B gravimetric...

Page 129: ...15 0 29 12 15 1 7 5 20 0 39 12 20 2 26 5 25 0 49 12 25 2 83 5 30 0 59 12 30 3 39 5 40 0 79 12 40 4 52 5 50 0 98 12 50 5 65 6 5 0 14 16 5 1 01 6 7 5 0 21 16 7 5 1 51 6 10 0 28 16 10 2 01 6 12 5 0 35 16...

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Page 131: ......

Page 132: ...ts liquid wagner group com www wagner group com CERTI F I E D Order no 2339321 Edition 10 2018 Document No 11153476 Version G...

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