WAGNER Puma Operating Manual Download Page 1

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B_03959

Icebreaker Piston Pumps

Flow Rate 300 cm

- 600 cm

Version 02/2013

Translation of the Original
Operating Manual

Summary of Contents for Puma

Page 1: ...B_03959 Icebreaker Piston Pumps Flow Rate 300 cm3 600 cm3 Version 02 2013 Translation of the Original Operating Manual...

Page 2: ......

Page 3: ...1 1 Electrical Equipment 12 4 1 2 Personnel Qualifications 12 4 1 3 Safe Work Environment 12 4 2 Safety Instructions for Staff 13 4 2 1 Safe Handling of WAGNER Spray Devices 13 4 2 2 Grounding the De...

Page 4: ...ng term Storage 40 8 TROUBLE SHOOTING AND RECTIFICATION 41 9 MAINTENANCE 42 9 1 High pressure Hoses 43 9 2 Decommisioning 43 10 ACCESSORIES 44 10 1 Material Outlet Accessories 44 10 2 Material Inlet A...

Page 5: ...NUMBER DOC 2333548 12 GUARANTEE AND CONFORMITY DECLARATIONS 76 12 1 Important Notes Regarding Product Liability 76 12 2 Warranty Claim 76 12 3 CE Declaration of Conformity 77 12 4 Reference to German...

Page 6: ...rd and its consequences DANGER This information warns you of a hazard Possible consequences of not observing the warning instructions The signal word indicates the hazard level The measures for preven...

Page 7: ...333547 English 2333548 French 2333549 Italian 2333550 Spanish 2333551 The corresponding service instructions are available under the following order number Language Order No Language Order No German 2...

Page 8: ...any damage arising from incorrect use Use the device only to work with the materials recommended by WAGNER Only operate the device as a whole Do not deactivate safety fixtures Use only WAGNER origina...

Page 9: ...as indicated in Chapter 5 3 1 NOTICE 2 6 REASONABLY FORESEEABLE MISUSE The following is prohibited coating work pieces which are not grounded unauthorized conversions and modifications to the pneumat...

Page 10: ...al risk Source Consequences Specific measures Lifecycle phase Skin contact with paints and cleaning agents Handling of paints and cleaning agents Skin irritations Wear protective clothing Operation al...

Page 11: ...ter 3 2 3 IDENTIFICATION 3 2 IDENTIFICATION X Maximum surface temperature The maximum surface temperature of the piston pump can be reached if it runs dry Ensure that the piston pump is filled with su...

Page 12: ...bserve electrical safety regulations Ensure that the device is operated and repaired only by trained persons Ensure that the floor in the working area is electrically conductive in accordance with EN...

Page 13: ...e guidelines for liquid emitters ZH 1 406 and BGR 500 Part 2 Chapter 2 36 For shut down devices the examination can be suspended until the next start up Carry out the work steps as described in the Pr...

Page 14: ...ttings etc and cause fluid leakage When the pump sucks liquid from a closed container ensure that air or suitable gas can enter the container to avoid a vacuum being generated in the container itself...

Page 15: ...s well as hand protection cream if necessary Use a mask or a breathing apparatus if necessary For sufficient health and environmental safety Operate the device in a spray booth or on a spraying wall w...

Page 16: ...or rusty iron Do not drop the device Use only tools that are made of a permitted material Ignition temperature of the pumped material Check that the ignition temperature of the pumped material is high...

Page 17: ...vapor of flammable fluids can generate internal areas with an explosion hazard Periodically check that the pump is working regularly paying special attention to the presence of air in the pumped fluid...

Page 18: ...plication Water dilutable materials Solvent based varnish and paints Primers Epoxy and polyurethane paints and varnish Liquid plastics Wax based underside protection Oils Emulsions Filled paints Chemi...

Page 19: ...companies Mechanical engineering Plastics industry Municipal enterprises Legend recommended limited suitability less suitable Pneumatic piston pump consisting of Fluid section Air motor Connection el...

Page 20: ...very good Sealing force good good good good Chemical resistance poor good very good very good Temperature resistance good poor good very good poor for abrasive materials Standard combinations Standard...

Page 21: ...stroke nl 16 5 0 58 37 3 1 32 79 9 scf 2 82 Air motor piston diameter mm 100 3 94 150 5 9 220 inch 8 66 Air motor piston stroke mm 150 6 inch Sound pressure level at maximum permissible air pressure d...

Page 22: ...5 7 26 6 22 7 F mm 134 5 3 192 7 6 244 inch 9 6 G mm 182 7 17 230 9 06 inch Stroke mm 80 3 15 110 4 33 inch I mm 25 1 20x35 0 8x1 4 20x48 inch 0 8x1 9 J mm M6 M8 K M36x2 G 1 M36x2 G 1 M36x2 L1 mm M24x...

Page 23: ...K B B_03960 L1 L2 N M R S H Q O P B_03905 G G 2 I IbxIh Ib Ih R S H O P B_03904 G G 2 Q I IbxIh Ib Ih R S H Q G G 2 O P B_03902 I OPERATING MANUAL VERSION 02 2013 ORDER NUMBER DOC 2333548 Wall mount...

Page 24: ...aterial pressure Air consumption Water delivery rate A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure Reading example BAR BAR BAR B A R BAR...

Page 25: ...erial pressure Air consumption Water delivery rate A 8 bar 0 8 MPa 116 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure Diagram for LEOPARD 18 300 Stroke freque...

Page 26: ...ater delivery rate A 7 7 bar 0 77 MPa 112 psi air pressure B 6 bar 0 6 MPa 87 psi air pressure C 4 bar 0 4 MPa 58 psi air pressure BAR 0A PSI NL MIN SCFM L MIN GPM Diagram for JAGUAR 38 300 Stroke fre...

Page 27: ...injury from bursting components Never change the safety valve setting WARNING Function principle The piston pump is driven with compressed air 2 This compressed air moves the air piston up and down in...

Page 28: ...TOR UNIT Positions of the ball valve 1 Closed The operating pressure in the air motor is relieved Control air pressure is still present 2 Closed The air motor can still be under pressure 3 Open workin...

Page 29: ...that a WAGNER high pressure filter be used These have been developed especially for WAGNER pneumatic pumps The filter inserts can be exchanged depending on the material to be used The respective high...

Page 30: ...control for example The pressure signal corresponds to the set working air pressure and is available during the complete upwards stroke of the pump If both of the signal flanks are evaluated the upper...

Page 31: ...p if a long term decommissioning is planned When resuming pump operation proceed as described in the following chapters Dischargeofelectrostaticallychargedcomponentsinatmospheres containingsolvents Ex...

Page 32: ...and gun in accordance with gun operating instructions 2 Notice This pump can be used as part of a spraying or feed system The individual components are shown in the accessories or can be arranged with...

Page 33: ...aint mist if grounding is insufficient Danger of poisoning Insufficient paint application quality Ground all device components Ground the work pieces to be coated WARNING Discharge of electrostaticall...

Page 34: ...Conveyor 16 mm2 16 mm2 Spray booth 16 mm2 Spraying stand Procedure 1 Screw on grounding cable with eye 2 Clamp the grounding cable clip to a grounding connection on site 3 Ground the material paint co...

Page 35: ...olvent Inform the doctor about the paint or solvent used Never seal defective high pressure parts instead relieve the pressure from them and replace them WARNING Gas mixtures can explode if there is a...

Page 36: ...cured with the safety clip Interrupt the air supply closed open EMERGENCY STOP In case of unforeseen occurrences the ball valve 2 should be closed immediately and the return valve 3 opened Place the s...

Page 37: ...gulator 1 so that the pump runs smoothly 7 Rinse the system until clean flushing agent flows into the container 5 8 Close ball valve 2 9 Close return valve 3 10 Point the gun without nozzle into conta...

Page 38: ...ox 0 05 MPa 0 5 bar 7 25 psi 4 Open return valve 3 5 Slowly open the ball valve 2 6 Adjust the air pressure on the pressure regulator 1 so that the pump runs smoothly 7 Close ball valve 2 as soon as p...

Page 39: ...Optimize the spraying results as laid down in the gun instructions 5 Start work process 1 Close gun 2 Close ball valve 2 3 Release the system by opening the gun 4 Close and secure gun 5 Open and clos...

Page 40: ...n the outside of the system Brittle filter pressure regulator The container on the filter pressure regulator becomes brittle through contact with solvents and can burst Flying parts can cause injury D...

Page 41: ...tions Irregular operation of material pump spray jet collapses pulsation Viscosity is too high Thin spraying material Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle V...

Page 42: ...nditions as required and at least every 12 months For shut down devices the examination can be suspended until the next start up The service instructions are available in German and English Order numb...

Page 43: ...ls The following materials have been used Steel Aluminum Elastomerics Plastics Carbide The consumable materials paints adhesives sealers solvents must be disposed of according to the valid specific st...

Page 44: ...8 Return hose DN6 PN310 G1 4 PA 2329046 9 Circulation hose DN6 PN310 G1 4 1 8m PA 2331017 10 Circulation hose DN6 PN310 G1 4 2 8m PA 2331014 13 Hose sleeve DN13 9985619 14 Plug in nipple 9998813 15 Q...

Page 45: ...45 25 270 bar 24 B_03971 3 7 9 10 8 1 2 19 A 13 14 15 17 16 6 4 5 530 bar 18 y y y 22 23 20 21 OPERATING MANUAL VERSION 02 2013 ORDER NUMBER DOC 2333548...

Page 46: ...DN25 M36 SSt 2325408 4 LP hose DN25 PN10 EPDM per meter 2323474 5 LP hose DN25 PN10 PA per meter 2323595 6 Suction pipe DN25 SSt complete 2323239 7 Suction elbow DN25 SSt 2324247 8 Suction pipe DN25 2...

Page 47: ...1 12 10 30L 200L 9 6 3 3 4 G1 M36x2 14 15 13 Puma 8 300 Leopard 18 300 Jaguar 38 300 Puma 3 600 Leopard 8 600 9 7 B_03972 DN25 DN25 DN38 DN25 DN38 DN25 DN25 OPERATING MANUAL VERSION 02 2013 ORDER NUMB...

Page 48: ...pump PE TG 2329527 2329531 2329497 2329533 2329509 A Piston pump PE T 2329529 2329499 2329507 1 Trolley 4 complete 2325901 2 Trolley 6 complete 2325916 3 Trolley Heavy Duty complete 369024 4 Wall mou...

Page 49: ...49 1 2 3 6 5 4 B_03973 OPERATING MANUAL VERSION 02 2013 ORDER NUMBER DOC 2333548...

Page 50: ...50 OPERATING MANUAL VERSION 02 2013 ORDER NUMBER DOC 2333548...

Page 51: ...contacted in the event of any queries Type of delivery normal mail express delivery air freight courier etc Identification in spare parts lists Explanation of column K labeling in the following spare...

Page 52: ...OVERVIEW OF COMPONENTS Designation Order No Order No Order No 1 Piston pump 2329527 2329529 2329531 2 Fluid section 2329660 2329662 2329679 3 Air motor 2329619 4 Spring 367530 5 Coupling 367579 6 Gro...

Page 53: ...68530 5 Coupling 368529 6 Grounding cable complete 236219 7 Molykote DX grease 9992616 Tightening torque air motor fluid section 50 Nm 37 lbft Designation Order No Order No 1 Piston pump 2329509 23295...

Page 54: ...15 72 58 2 3 Nm appr 2 lbft 40 Nm 30 lbft 10 15 Nm 7 11 lbft 20 25 Nm 15 19 lbft 28 25 Nm 19 lbft 29 B_03975 29 30 110 1 110 106 109 106 108 110 110 107 110 108 109 100 OPERATING MANUAL VERSION 02 20...

Page 55: ...17 Sound deadening pad 1 367319 1 368319 18 Cotter pin 2 367320 2 368320 20 Pressure regulator 1 9998676 1 9999506 20 Pressure regulator XR 15 special accessory 1 9999554 23 Filter holder 1 367324 1...

Page 56: ...1 9910101 1 9910605 52 Washer 3 9920106 3 9920106 53 Washer 1 9920107 2 9920110 54 SFS screw 2 9907126 3 9907125 55 Socket screw 3 9900325 3 9900313 56 Washer 3 9920103 3 9920102 57 Sealing ring 1 997...

Page 57: ...regulator unit 4 complete 1 2328606 2 Pressure regulator valve 4 1 2309972 3 Pressure gauge 0 10 bar d40 1 9998677 4 Distribution piece 4 1 2309744 5 Hexagon socket head screw 2 9907039 6 Hexagon soc...

Page 58: ...plete 1 2328607 2 Pressure regulator valve 6 1 2309973 3 Pressure gauge 0 10 bar d50 1 9998725 4 Distribution piece 6 1 2309783 5 Hexagon socket head screw 2 3050699 6 Hexagon socket head screw 2 9907...

Page 59: ...1 Shoulder screw 369318 17 1 Sound deadening pad 369906 18 2 Cotter pin 369320 23 1 Filter holder 367324 25 1 Throttle 367325 28 6 O ring 9974143 29 2 Rod seal 9974217 30 2 Pilot valve 369290 Wearing...

Page 60: ...32 2 3 53 88 51 75 36 4 47 15 58 8 10 Nm 6 7 lbft 140 Nm 103 lbft 40 Nm 30 lbft 70 Nm 52 lbft 28 87 77 48 76 79 106 110 108 78 87 85 90 91 40 Nm 30 lbft 20 Nm 15 lbft 29 B_03928 30 29 30 98 109 106 10...

Page 61: ...aded plug 9998675 48 1 Control housing 369315 49 1 Washer 9925034 50 4 Hexagon bolt 9907137 51 1 Hexagon nut 9910605 52 4 Washer 9920106 53 2 Washer 369303 54 7 SFS screw 9907125 55 3 Socket screw 990...

Page 62: ...25 92 1 Lock space 9 369326 93 2 Damper ISO 3 369329 94 1 Spool sleeve assembly ISO3 9943131 95 1 Velcro fastener adhesive part 9999151 96 1 Velcro fastener coating part 9999152 97 1 Adhesive 9992816...

Page 63: ...gulator unit 9 complete 2328609 2 1 Pressure regulator valve 9 2309974 3 1 Distribution piece 9 2309963 4 1 Pressure gauge 0 10 bar d50 9998725 5 2 Hexagon socket head screw 9900360 6 2 Hexagon socket...

Page 64: ...Sealing collar TG 368522 20 2 Sealing collar T 368900 21 3 Sealing collar PE 368523 368523 22 2 Sealing collar TG 369522 22 2 Sealing collar T 369900 Wearing part Included in service set Not part of...

Page 65: ...160 Nm 118 lbft 120 Nm 10 Nm 89 lbft 8 lbft 25 50 Nm 37 lb4ft 50 Nm 37 lbft B_03976 60 60 60 61 60 60 62 62 60 1 min 80 Nm min 59 lbft 57 58 61 220 Nm 162 lbft 61 105 OPERATING MANUAL VERSION 02 2013...

Page 66: ...53 3 Threaded bolt 368533 54 1 Shoulder ring 369514 55 4 Washer 9925011 56 1 Rotary connection G3 4 2329923 57 1 Fitting DF MM R1 M36 PN15 SSt 2329563 58 1 Sealing sleeve 2329898 60 Mobilux EP 2 grea...

Page 67: ...369571 22 2 Sealing collar TG 369572 23 3 Sealing collar PE 369573 25 2 O ring 369575 27 1 O ring 369527 28 1 O ring 9971464 31 1 Separating agent cup 368531 32 2 Coupling cover 368532 40 1 Spirawave...

Page 68: ...1 28 10 6 4 3 27 50 7 42 46 9 8 55 45 11 1 52 51 53 43 58 57 25 25 56 50 Nm 37 lbft B_03977 54 60 50 Nm 37 lbft 60 60 63 60 62 60 60 60 160 170 Nm 65 Nm 48 lbft 61 61 60 118 126 lbft 61 48 49 220 Nm 1...

Page 69: ...r 9920107 52 3 Hexagon bolt 9900157 53 3 Threaded bolt 368533 54 1 Shoulder ring 369564 55 4 Washer 9920107 56 1 O ring 9974146 57 1 O ring 9974145 58 1 Coupling peg 600 369562 60 1 Mobilux EP 2 greas...

Page 70: ...1 4 7 13 20 33 2 3 5 B_04087 23 34 36 35 36 34 34 34 20 OPERATING MANUAL VERSION 02 2013 ORDER NUMBER DOC 2333548 11 5 HIGH PRESSURE FILTER UP TO 530 BAR 7687 PSI Identification of the filter Tighten...

Page 71: ...ainless steel Carbon steel Designation Order No Order No 1 1 HD filter DN12 PN530 SSt complete 2329025 2335334 2 1 Filter housing 2324542 3 1 Union nut 2324543 4 1 Fitting DF MM G1 2 G3 8 PN530 SSt 23...

Page 72: ...ION 02 2013 ORDER NUMBER DOC 2333548 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 13 2 3 5 B_04069 23 34 35 34 36 36 37 8 11 6 HIGH PRESSURE FILTER UP TO 270 BAR 3916 PSI Identification of the filt...

Page 73: ...mes when carrying out work WARNING Ball valve version in Stainless steel Designation Order No 1 1 HD filter DN10 PN270 SSt complete 2329024 2 1 Filter housing 2324542 3 1 Union nut 2324543 4 1 Reducin...

Page 74: ...3 1 Stand right 4 6 welded 4 4 Hexagon screw DIN931 M6x75 9907140 5 6 Self locking hexagon nut M6 9910204 6 2 Wheel D250 2304440 7 4 Washer 340372 8 4 Cotter pin 9995302 9 1 Wheel axle 4 6 10 2 Connec...

Page 75: ...on Order No for Leopard Order No for Jaguar 1 1 Trolley heavy duty 369024 2 4 Washer DIN125 A6 4 or A8 4 9920103 9920102 3 2 Wheel 9998892 4 2 Holding ring 9998894 5 2 Quick fastener 9998895 6 2 Stopp...

Page 76: ...n other than the address of the purchaser We do not provide warranty for damage that has been caused or contributed to for the following reasons Unsuitable or improper use faulty installation or commi...

Page 77: ...7 1 2011 Applied national technical standards and specifications in particular Part 2 Chapter 2 29 and Chapter 2 36 Identification EC Certificate of Conformity The CE certificate of conformity is encl...

Page 78: ...wagner france fr Netherlands WSB Finishing Equipment B V De Heldinnenlaan 200 NL 3543 MB Utrecht Telephone 31 0 30 241 4155 Telefax 31 0 30 241 1787 E Mail info wsb wagner nl HP www wsb wagner eu Ita...

Page 79: ......

Page 80: ...CERTI F I E D Order No 2333548 Germany Phone Telefax E mail Switzerland Phone Telefax...

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WAGNER Puma, Operating Manual

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