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WAGNER Leopard 26-200 Translation Of The Original Operating Manual Download Page 1

B_06985

Piston pump

IceBreaker 40-200 ccm (Finishing)

Translation of the original operating manual

 

 II 2 G Ex h IIB T3/T4 Gb X

For professional use. 
Always observe the information in this manual, particularly the safety
instructions and the warning instructions. Store the manual in a safe place.

Edition: 03/2021

Summary of Contents for Leopard 26-200

Page 1: ...Translation of the original operating manual II 2 G Ex h IIB T3 T4 Gb X For professional use Always observe the information in this manual particularly the safety instructions and the warning instructions Store the manual in a safe place Edition 03 2021 ...

Page 2: ......

Page 3: ...1 3 2 Identification X 11 3 3 Type Plate 13 4 Basic Safety Instructions 14 4 1 Safety Instructions for the Operator 14 4 2 Safety Instructions for the Personnel 15 5 Description 20 5 1 Components 20 5 2 Functioning 20 5 3 Protective and Monitoring Equipment 21 5 4 Extent of delivery 21 5 5 Data 21 5 6 Operating elements 36 5 7 Product Filter and Return Line 37 5 8 Stroke Count Option 39 5 9 Feed P...

Page 4: ...t and Puma Pumps 67 13 2 Leopard pumps 73 13 3 Product Output for TC 1 4404 Pumps 79 14 Spare Parts 80 14 1 How Can Spare Parts Be Ordered 80 14 2 Notes on Using Spare Parts 80 14 3 Overview of the Components 81 14 4 Air Motors 85 14 5 Connection Sets 93 14 6 Fluid Sections 95 14 7 Inlet Valve with Valve Depressor 108 14 8 Relief Combination 270 Bar 109 14 9 Straight Inline Filter 270 bar 109 14 1...

Page 5: ...ctions fall into the following categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential danger Non observance may result in death or serious injury CAUTION Potentially dangerous situation Non observance may result in minor injury NOTICE Potentially dangerous situation Non observance may result in damage to property Info Provides information...

Page 6: ... English 2333538 French 2333539 Italian 2333540 Spanish 2333541 Russian 2351629 Dutch 2367552 Japanese 2338088 Hungarian 2352104 Finnish 2391472 Swedish 2391469 Romanian 2412198 Czech 2413375 Danish 2414712 Additional languages upon request or at www wagner group com 1 5 SERVICE MANUAL This service manual is available in the following languages Language Order no Language Order no German 2335993 En...

Page 7: ...ectrically trained person Is instructed by an electrician about the tasks assigned to him her the potential risks associated with improper behavior as well as the neces sary protective devices and measures Electrician Can assess the work assigned to him her and detect possible hazards based on his her technical training knowledge and experience in rele vant provisions Skilled person in accordance ...

Page 8: ...ons 4 Use the device only to work with the materials recommended by WAGNER 4 Do not deactivate safety fixtures 4 Use only WAGNER original spare parts and accessories 4 The operating personnel must be trained on the basis of this operating manual 4 Follow the instructions in the operating manual 2 3 FOR USE IN POTENTIALLY EXPLOSIVE AREAS The device can be employed in explosion hazard zones Zone 1 s...

Page 9: ...ns packings valves etc Wear caused by abrasive working materials is not covered by the warranty Info Contact your local WAGNER dealer and the lacquer manufacturer if you encounter application problems Typical applications Application Wildcat 18 40 10 70 Puma 28 40 Puma 21 110 Leopard 35 70 Leopard 35 150 48 110 Leopard 26 200 Furniture industry Kitchen manufacturers Joinery Window factories Steel ...

Page 10: ... following example 1 4404 B_06427 1 2 1 Design pressure of the fluid section 2 Description 1 4404 Further information about operation with acidic hardeners can be found in the operating manual for the entire system 2 6 MISUSE Misuse can lead to physical injury and or property damage Special attention must be paid that 4 No dry coating products e g powder are processed 4 No food medicine or cosmeti...

Page 11: ...osion group T3 Maximum surface temperature 200 C 392 F without drying protec tion active T4 Maximum surface temperature 135 C 275 F with drying protection active Gb Zone 1 high safety level X Special notices see chapter Identification X 3 2 IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperature can be found i...

Page 12: ...move deposits from the surfaces to maintain conductivity 4 Use only a damp cloth to clean the device Air in the pump fluid Ignitable gas mixtures can form if air enters the pump fluid 4 Prevent the pump from taking in air and running dry 4 If air has been taken in fix the leak Then fill slowly and in a controlled manner until the air has escaped Air in the pumped fluid can be caused by damaged pac...

Page 13: ...essure Max Temp Material Fluid Baujahr Serie Nr Year of manufacture Serial No Vor Gebrauch Betriebsanleitung beachten Check manual before use Wagner International AG MADE IN SWITZERLAND CH 9450 ALTSTÄTTEN II 2 G Ex h IIB T3 T4 Gb X Example type plate 1 Manufacturer and CE identification 6 Maximum air inlet pressure 2 Pump type 7 Maximum product temperature 3 Maximum product pressure 8 Model year s...

Page 14: ... problems 4 Decommission if device poses a danger or is damaged 4 Must be de energized before work is commenced 4 Secure the device against being switched back on without authorization 4 Inform personnel about planned work 4 Observe electrical safety regulations 4 Ground all devices to a common grounding point 4 Only operate the device with a properly installed socket with a protective ground wire...

Page 15: ...nel Qualifications Danger due to incorrect use of device Risk of death due to untrained personnel 4 Ensure that the operating personnel has been instructed by the operator in accordance with the operating manual and the operating instructions The device must only be operated maintained and repaired by trained personnel Refer to the operating instructions for information about the required personne...

Page 16: ...ng chapter 4 If needed the liquid ejection devices must be checked by experts e g WAGNER service technician at least every 12 months for their work safe condition in accordance with DGUV regulation 100 500 Chapter 2 29 and Chapter 2 36 4 For shut down devices the examination can be suspended until the next start up In the event of skin injuries caused by lacquer or flushing agents 4 Note the lacqu...

Page 17: ... vehicles e g fork lifts or that the hoses are never put under pressure from the outside in any other way 4 Ensure that the hoses are never kinked Observe maximum bending radii 4 Ensure that no work is ever performed with a damaged hose 4 Make sure that the hoses are never used to pull or move the device 4 The electrical resistance of the product hose measured at both valves must be less than 1 MΩ...

Page 18: ...lvents for flushing External Cleaning When cleaning the exterior of the device or its parts also observe the following 4 Relieve the pressure from the device 4 De energize the device electrically 4 Disconnect the pneumatic supply line 4 Use only moistened cloths and brushes Never use abrasive agents or hard objects and never spray cleaning agents with a gun Cleaning the device must not damage it i...

Page 19: ...rk interruptions 4 Relieve the pressure from the spray gun product hoses and all devices 4 Secure the spray gun against actuation 4 Switch off the energy and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work 4 2 8 Protective and Monitoring Equipment Danger due to removal of protective and monitoring equipment Danger to life a...

Page 20: ...ves the air piston up and down in the air motor 4 and it also moves the the associated pump piston up and down in the fluid section 9 In the control housing 1 the air pressure is redirected at the end of each stroke with the help of the reversing valve The working material is sucked up during the upwards stroke and is continuously conveyed towards the product output 8 in both stroke directions 5 2...

Page 21: ...ting pressure the spring loaded valve automatically opens and releases the excess pressure The control housing is equipped with noise insulation Never operate the device without noise insulation The connection set is equipped with a coupling cover Never operate the device without a coupling cover 5 4 EXTENT OF DELIVERY Piston pump consisting of Fluid section Air motor Connection set for air motor ...

Page 22: ...8 1 4571 Fluoroelastomer carbide polyethylene PTFE 5 5 2 Recommended Packings WAGNER packings for this device Code Product Color L Leather dark brown TG PTFE with graphite black PE Ultra high molecular weight polyethylene transparent T PTFE white Each product has the following properties which influence the packings Designation L TG PE T Mechanical stability poor good good poor Friction coefficien...

Page 23: ... 4 according to ISO 8573 1 2010 7 Particle concentration 5 10 mg m 5 Humidity pressure dew point 7 C 4 Oil content 5 mg m Air inlet diameter internal thread inch G1 2 Minimum diameter of the compressed air supply line mm inch 9 0 35 Air consumption at 0 6 MPa 6 bar 87 psi per double stroke nl scf 5 3 0 19 Air motor piston diameter mm inch 80 3 2 Air motor piston stroke mm inch 75 3 Sound pressure ...

Page 24: ...l Risk of poisoning if inhaled 4 Provide compressed air free from oil and water 5 5 4 Technical Data for Puma Description Units Puma 28 40 Puma 21 110 Pump ratio 28 1 21 1 Flow volume per double stroke DS cm cc 40 110 Maximum operating pressure MPa bar psi 22 4 224 3249 16 8 168 2436 Maximum possible strokes in operation DS min 60 Maximum recommended strokes per minute in continuous opera tion DS ...

Page 25: ...thread inch M24 1 5 Weight kg lb 16 35 28 62 Product pH value pH 3 5 9 Maximum product pressure at pump inlet MPa bar psi 2 20 290 Product temperature C F 5 80 41 176 Ambient temperature Assembly and operation C F 5 50 41 122 Ambient temperature Storage C F 20 60 4 140 Relative humidity 10 95 without conden sation Allowable inclination for operation 10 Measured A rated emission sound pressure leve...

Page 26: ...mensions and Connections for Wildcat and Puma L1 J C F T H N D E A G K B B_03901 M L2 R S H Q O P I G G 2 Pos Wildcat 10 70 mm inch Wildcat 18 40 mm inch Puma 28 40 mm inch Puma 21 110 mm inch A 736 29 722 28 4 1034 40 7 B 169 6 7 C 321 12 6 D 261 5 10 3 336 13 2 E 474 5 18 7 460 5 18 1 698 27 5 F 134 5 3 G 182 7 2 H 80 3 2 ...

Page 27: ...0 3916 20 200 2900 Maximum possible strokes in operation DS min 60 Maximum recommended strokes per minute in continuous operation DS min 40 Minimum maximum air inlet pressure MPa bar psi 0 25 0 71 2 5 7 1 36 103 0 25 0 77 2 5 7 7 36 112 Compressed air quality free from oil and water Quality standard 7 5 4 according to ISO 8573 1 2010 7 Particle concentration 5 10 mg m 5 Humidity pressure dew point...

Page 28: ... MPa bar psi 2 20 290 Product temperature C F 5 80 41 176 Ambient temperature Assembly and operation C F 5 50 41 122 Ambient temperature Storage C F 20 60 4 140 Relative humidity 10 95 without condensation Allowable inclination for operation 10 Check products for compatibility Chapter Materials of Paint wetted Parts for Acidic Hardeners 8 22 Measured A rated emission sound pressure level at distan...

Page 29: ... 5 7 Measurements and Connections for Leopard J C F T H N D E A G K B B_03903 M L1 L2 R S H O P G G 2 Q I IbxIh Ib Ih Leopard Pos Leopard 35 70 mm inch Leopard 48 110 mm inch Leopard 35 150 mm inch Leopard 26 200 mm inch A 799 31 5 1080 42 5 B 240 9 4 C 434 17 1 D 305 12 380 15 E 490 19 3 705 27 6 F 192 7 6 G 230 9 1 ...

Page 30: ...2 Wildcat 18 40 Puma 28 40 0 009 0 23 20 30 40 50 60 0 21 0 25 0 31 0 36 0 011 0 28 10 20 30 40 50 60 0 30 0 35 0 43 0 50 0 013 0 33 10 20 30 40 50 60 80 0 45 0 53 0 62 0 68 0 015 0 38 10 20 30 40 50 60 80 0 58 0 67 0 81 0 91 0 017 0 43 20 30 40 50 60 70 0 73 0 79 1 06 1 23 0 019 0 48 20 30 40 50 60 70 80 0 93 1 09 1 37 1 47 0 021 0 53 20 40 50 60 80 1 14 1 36 1 69 1 78 Wildcat 10 70 Leopard 35 70...

Page 31: ...cription Order number 2333538 Edition 03 2021 31 5 5 9 Performance Diagrams Example 8 bar 6 bar 4 bar 8 b a r 6 bar 4 bar B_00301 1 2 3 4 1 Product pressure in bar MPa psi 3 Air consumption in nl min scfm 2 Stroke frequency in DH min 4 Flow rate of water in l min gpm ...

Page 32: ...teristic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi Wildcat 10 70 0 80 8 1160 60 60 870 40 4 580 0 10 20 30 40 50 60 14 10 5 7 0 A B C A B C 1 1 3 5 0 92 2 8 0 74 0 55 0 37 0 7 0 18 0 L min gpm 20 2 290 3 5 nl min scfm bar MPa psi 100 200 300 400 B_01849 1 4 2 1 4 2 1 2 3 4 1 Product pressure in bar MPa...

Page 33: ...ristic curve for air pressure 2 5 bar 0 25 MPa 36 psi 3 Air consumption in nl min scfm 4 Flow rate of water in l min gpm Puma 28 40 0 250 25 3625 200 20 2900 150 15 2175 100 10 1450 50 5 725 0 10 20 30 40 50 60 750 26 600 21 450 16 300 11 150 3 5 0 2 4 0 6 2 0 5 1 6 0 4 1 2 0 3 0 8 0 2 0 4 0 1 0 A B C bar MPa psi nl min scfm l min gpm A B C 1 2 3 4 B_00317 1 Product pressure in bar MPa psi A Chara...

Page 34: ...stic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi Leopard 35 70 0 250 25 3625 200 20 2900 150 15 2175 100 10 1450 50 5 725 0 10 20 30 40 50 60 1500 53 1200 43 900 32 600 21 300 11 0 4 2 1 1 3 5 0 92 2 8 0 74 2 1 0 55 1 4 0 37 0 7 0 18 0 A B C bar MPa psi nl min scfm l min gpm A B C 1 2 3 4 B_00318 1 Produ...

Page 35: ...in nl min scfm B Characteristic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi Leopard 35 150 0 0 10 20 30 40 50 60 3000 105 2000 70 1000 35 0 A B C nl min scfm A B C 9 2 4 7 5 2 6 1 6 4 5 1 2 3 0 8 1 5 0 4 0 l min gpm 300 30 4350 200 20 2900 100 10 1450 bar MPa psi 1 2 3 4 B_00319 1 Product pressure in bar...

Page 36: ...psi A Characteristic curve for air pressure 7 7 bar 0 77 MPa 111 psi 2 Stroke frequency in DH min 3 Air consumption in nl min scfm B Characteristic curve for air pressure 6 bar 0 6 MPa 87 psi 4 Flow rate of water in l min gpm C Characteristic curve for air pressure 4 bar 0 4 MPa 58 psi 5 6 OPERATING ELEMENTS 5 6 1 Pressure Regulator Unit Designation Example Puma 28 40 AirCoat pneumatic pump B_0390...

Page 37: ...hapter Pressure Relief Work Interruption 8 49 a high pressure filter with a return line or a relief combination is mandatory 5 7 1 High pressure filter Option To ensure problem free operation it is recommended that a WAGNER high pressure filter be used These have been developed especially for WAGNER pneumatic pumps The filter inserts can be exchanged depending on the product to be used The high pr...

Page 38: ...270 bar 3916 psi 1 Fluid section connection 4 Closed spraying 2 Product output 5 Open pressure relief 3 Pressure relief Relex 5 7 2 Relief Combination and Inline Filter up to 270 Bar Option Instead of the standard high pressure filter the lower cost filter relief combination and an inline filter can be used if only a small volume of product will be processed Application in pumps with a maximum pro...

Page 39: ...he strokes in an external controller for example The pressure signal corresponds to the set working air pressure and is available during the complete upwards stroke of the pump If both of the signal edges are evaluated the upper and lower reversal point can be determined An air hose 4 2 mm 0 16 0 08 inch is used as an air signal line B_03912 1 3 2 Pneumatic pumps Wildcat Puma and Leopard B_03703 4...

Page 40: ...of feed pump B_07727 n o p 1 Feed pump 2 Main pump 3 Pressure relief valve 1 If the maximum pressure of the feed pump is lower than that of the main pump the maximum pressure could be exceeded if the main pump malfunctions The feed pump and connection line must therefore be protected from excessive overpressure To do so an overpressure valve must be installed between the feed pump and main pump Du...

Page 41: ...nt of assembly the device must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F and 140 F The relative air humidity at the storage location must be between 10 and 95 without condensation 6 3 INSTALLATION CONDITIONS The air temperature at the installatio...

Page 42: ...t of a spraying system for Airless or AirCoat applications The individual components are shown in the accessories or can be arranged with a spraypack configurator The nozzles must be selected according to the spray gun operating manual In the case of spraypack orders the pumps 1 are already pre mounted on a trolley 6 or on a frame at the factory 1 Mount pump 1 on frame trolley 6 or wall mount 2 Mo...

Page 43: ...materials or Operate the device on an appropriate spraying wall with the ventilation extraction switched on Observe national and local regulations for the exhaust air speed 6 5 2 Air Supply Lines WARNING Hose connections Risk of injury and damage to the device 4 Do not mix up hose connections of product hose and air hose 4 Ensure that only dry clean atomizing air is used in the spray gun Dirt and ...

Page 44: ...vice and the spray gun are suitable for the pressure generated in the device 4 Ensure that the following information can be seen on the high pressure hose 4 Manufacturer 4 Permissible operating pressure 4 Date of manufacture 6 6 GROUNDING WARNING Discharge of electrostatically charged components in atmospheres containing solvents Explosion hazard from electrostatic sparks 4 Clean the pump only wit...

Page 45: ...example Pos Part workstation Cable cross section 1 Conveyor 16 mm AWG6 2 Work piece 3 Rmax 1 MΩ 4 Spraying stand Alternative Spray booth 16 mm AWG6 5 Floor static dissipative 6 Product tank 6 mm AWG10 7 Pump 4 mm AWG12 8 Ex zone Safe operation of the pump is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route B_06960 1 ...

Page 46: ... Do not spray the device empty after cleaning NOTICE Impurities in the spraying system Spray gun blockage products harden in the spraying system 4 Flush the spray gun and paint supply with a suitable flushing agent before commissioning Emergency stop see Chapter Emergency Stop 8 48 6 7 1 Preparation Before every commissioning the following points should be observed as laid down in the operating ma...

Page 47: ...maximum pressure is reached Maintain the pressure for 3 minutes and check all connection points for leaks 2 Carry out pressure relief in accordance with Chapter Pressure Relief Work Interruption 8 49 6 7 4 Verifying a Safe Operational Condition A skilled person must check to ensure that the device is in a reliable state after it is assembled and commissioned This includes 4 Carry out safety checks...

Page 48: ...MERGENCY STOP In the case of unforeseen occurrences immediately 1 Close ball valve 2 2 Open return valve 3 B_03917 3 2 53 MPa 530 bar 7687 psi A B 3 3 27 MPa 270 bar 3916 psi 27 MPa 270 bar 3916 psi B B A Close B Open 7 3 TASKS Ensure that commissioning is carried out in accordance with Chapter Start up 8 46 1 Carry out a visual inspection Personal protective equipment grounding and all devices re...

Page 49: ...the nozzle or the filter is removed from the spray gun The components for pressure relief on a CE compliant spraying system include Air cock with pressure relief valve mounted between the compressed air source and the pneumatic pump Outlet equipment return valve mounted between pump and spray gun Process for relieving pressure 1 Close the spray gun 2 Close ball valve 2 3 Release the system of pres...

Page 50: ... conveying and suction capacity The cleaning and flushing agents used must be compatible with the working material Do not flush hardener pumps with water Only flush them using suitable flushing agents solvents WARNING Incompatibility of cleaning flushing agent and working medium Risk of explosion and danger of poisoning by toxic gases 4 Examine the compatibility of the flushing and cleaning agents...

Page 51: ...alve 2 6 As soon as there is no pressure remaining in the system close the return valve 3 Flushing via spray gun 1 In case of AirCoat systems carry out the basic flushing without atomizing air 2 Point the spray gun 3 without nozzle into the tank 5 and pull the trigger 3 Slowly open the ball valve 2 4 Rinse until clean flushing agent flows from the spray gun 5 Close ball valve 2 6 As soon as there ...

Page 52: ...ert and filter housing in accordance with chapter Cleaning and Replacing the Filter 8 58 7 Product change If necessary remove clean and check the pump inlet housing If necessary also remove clean and check the fluid section 8 Clean the outside of the system 9 Fully assemble the system 10 Check fill level of the separating agent in accordance with Chapter Filling with Separating Agent 8 54 11 Fill ...

Page 53: ...gy and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work Prior to maintenance It should be ensured that the unit is in the following state before carrying out any work on it Flush and clean the system according to Chapter Decommissioning and Cleaning 8 52 Interrupt the air supply After maintenance Carry out safety checks in a...

Page 54: ...kings Paint or solvent can escape if the seals are dry 4 Ensure that the separating agent tank is filled with sufficient separating agent B_03918 Pour the supplied separating agent into the intended opening Separating agent order no 9992504 Filling level 1 cm 0 4 inches below the cup edge Inclination angle of the pump Maximum permissible inclination of pump for moving transportation etc after fill...

Page 55: ... checks must be kept 4 Replace the complete hose if one of the following two periods is exceeded 4 6 years from the date of the hose crimping see fitting embossing 4 10 years from the date of the hose imprinting Fitting embossing if present Meaning xxx bar Pressure yymm Crimping date year month XX Internal code Hose imprinting Meaning WAGNER Name manufacturer yymm Date of manufacture year month xx...

Page 56: ...and let the product cool off 6 7 4 1 3 B_05292 5 2 A B A Closed B Open 1 Visual check personal safety equipment grounding and all devices ready to use 2 Place an empty grounded collection tank 5 under the return tube 4 3 Place the suction hose 7 in an empty grounded tank 6 4 Close pressure regulator 1 0 MPa 0 bar 0 psi Emptying via return line 1 Open return valve 3 2 Slowly open the ball valve 2 3...

Page 57: ... out pressure relief in accordance with Chapter Pressure Relief Work Interruption 8 49 6 Dispose of the contents of the tank 5 according to the local regulations 8 2 8 Filling the Empty Pump WARNING Gas mixtures can explode if there is an incompletely filled pump Danger to life from flying parts Ignition of potentially explosive surrounding atmosphere 4 Empty and fill the device slowly and in a con...

Page 58: ...urn valve 3 10 Point the spray gun without nozzle into the tank 5 and open it 11 Slowly open the ball valve 2 Be prepared for the switch from air to working product and avoid backspray 12 As soon as pure working product without air bubbles is flowing close the ball valve 2 13 Close and secure the spray gun 14 Carry out pressure relief in accordance with Chapter Pressure Relief Work Interruption 8 ...

Page 59: ...filter in accordance with Chapter Basic Flushing 8 50 Flush using the spray gun so that the flushing agent flows through the inline filter Maximize the flow remove the nozzle open the dosing valve if necessary 2 Empty the pump in a controlled manner in accordance with Chapter Emptying Pump 8 56 3 Place the grounded collection tank under the inline filter 4 Unscrew the filter by turning the handle ...

Page 60: ...ump and HP filter in accordance with Chapter Basic Flushing 8 50 and while doing so 4 At the preferred filter installation position Flush via the return valve 1 This produces a large flow As a result the flushing agent also flows through the upper part of the filter cartridge 11 Pressure regulator approx 0 15 MPa 1 5 bar 22 psi 4 With a reversed filter installation position Flush using the spray g...

Page 61: ...h 4 Fill the filter housing 2 approx 1 3 full with solvent Close wearing a glove and shake well 4 Clean the distribution housing 7 using a brush 10 If necessary replace the O ring 5 and or filter cartridge 11 Order no see Chapter High pressure Filter 530 Bar 8 113 11 Assemble all parts in reverse order While doing so 4 Coat the thread of the distribution housing 7 with anti seize paste 4 Coat the ...

Page 62: ...re versal point Check detent element see service man ual Poor spray pattern Please refer to the gun manual Irregular operation of product pump Spray jet collapses pulsa tion Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Clean pump If necessary leave it to soak in cleaning agent Foreign body in suction...

Page 63: ...l work on the device and in the event of work interruptions 4 Relieve the pressure from the spray gun product hoses and all devices 4 Secure the spray gun against actuation 4 Switch off the energy and compressed air supply 4 Disconnect the control unit from the mains 4 Observe the operating and service manual for all work Before Repair Work It should be ensured that the unit is in the following st...

Page 64: ...eaning agent 2 All dismantled parts have to be clean and dry after cleaning Care should be taken that these parts remain free of solvents grease or sweat from the hands salt water Perform cleaning and mounting tasks wearing gloves 10 5 ASSEMBLY OF THE DEVICE In Chapter Spare Parts 8 80 the order numbers for device spare parts can be found as well as for wearing parts such as seals 1 Defective part...

Page 65: ...nt voltage 500 1000 VDC 1 3 Testing for leaks 1 Connect the air motor to the air supply 7 bar 2 To perform a tightness check on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached 3 Close pump outlet 4 In each position with upstroke and downstroke let sit for 0 5 1 minute s and listen for audibl...

Page 66: ...the devices must be scrapped please differentiate the disposal of the waste materials The following materials have been used Stainless steel Aluminum Elastomers Plastics Carbide 12 2 CONSUMABLE PRODUCTS Consumable products lacquers adhesives flushing and cleaning agents must be disposed of in accordance with all applicable legal requirements ...

Page 67: ...2021 67 13 ACCESSORIES 13 1 WILDCAT AND PUMA PUMPS 13 1 1 Product Output and Miscellaneous B_07704 2 3 A 4 24 1 19 20 21 22 23 60 x 28 x 270 bar 53 31 50 54 55 56 57 29 30 270 bar 530 bar 27 270 bar 52 530 bar y y 5 26 25 Mount fittings x and y at the correct position depending on the system s characteristics ...

Page 68: ... 23 9998811 Quick release coupling with hose fitting DN 10 24 2334956 Regulator lock 25 2335815 Ball valve DN7 PN10 G1 4 R1 4 CB 26 9992831 Loctite 542 50 ml 50 cc Product output up to 27 MPa 270 bar 3916 psi 27 2329024 HP filter DN10 PN270 SSt complete For details and filter cartridges see chapter High pressure Filter 270 Bar 8 111 28 2329023 Relief combination complete For details see chapterRel...

Page 69: ...28 40 Puma 21 110 57 2329046 Return hose DN6 PN310 G1 4 PA Pressure relief Relex 60 Pressure relief Relex see supplement order no 2409685 wearing parts Item does not exist The listed accesories for the product output is not suitable for Wildcat 10 70 TC 1 4404 For accesories for the product output for Wildcat 10 70 TC 1 4404 see chapter Product Output for TC 1 4404 Pumps 8 79 ...

Page 70: ... 2 Product input 1 2 3 4 10 14 13 17 18 12 11 16 15 13 8 5 8 5 9 6 7 30L 200L 19 DN16 DN25 DN25 DN16 DN25 DN16 DN16 DN25 B_03921 For trouble free suction use hoses which are as short as possible The maximum hose length is dependent upon the viscosity of the product the suction height and the nominal diameter of the hose ...

Page 71: ... hose fitting DN16 M36 SSt 9 2323329 LP hose DN16 PN10 EPDM per meter 10 2323597 LP hose DN16 PN10 PE per meter 11 2324158 Suction tube DN16 SSt complete 12 2323239 Suction tube DN25 SSt complete 13 2324247 Suction elbow DN25 SSt 14 2324238 Suction tube DN25 200L SSt complete 15 2315163 Bung adapter DN25 G2 16 2324241 Suction tube DN25 30L SSt complete 17 2323396 Suction filter DN16 18 mesh SSt 18...

Page 72: ... no Designation Wildcat 10 70 Wildcat 18 40 Puma 28 40 Puma 21 110 A 2329460 2337529 2329456 2329467 2329517 Piston pump PE TG A 2329462 2337530 2329458 2329469 2330614 Piston pump PE T A 2366704 Piston pump PE T TC 1 4404 1 2325901 Trolley 4 complete For details see chapter Complete Trolley 8 116 2 2332374 Frame 4 complete 3 2332143 Wall mount 4 complete wearing parts Item does not exist ...

Page 73: ...8 Edition 03 2021 73 13 2 LEOPARD PUMPS 13 2 1 Product Output and Miscellaneous B_07705 2 3 A 19 20 21 24 60 x y y 25 26 1 28 x 270 bar 53 31 52 270 bar 530 bar 4 50 51 54 55 56 57 29 30 270 bar 530 bar 27 5 Mount fittings x and y at the correct position depending on the system s characteristics ...

Page 74: ...4 CB 26 9992831 Loctite 542 50 ml 50 cc Product output up to 27 MPa 270 bar 3916 psi 27 2329024 2329024 HP filter DN10 PN270 SSt complete For details and filter cartridges see chapter High pressure Filter 270 Bar 8 111 28 2329023 2329023 Relief combination complete For details see chapterRelief Combination 270 Bar 8 109 29 2324558 2324558 Inline filter DN6 PN270 G1 4 SSt For details and filter ins...

Page 75: ...hose DN6 G1 4 2 8m PA 57 2329046 Return hose DN6 PN310 G1 4 PA Pressure relief Relex 60 Pressure relief Relex see supplement order no 2409685 wearing parts Item not available as a spare part Item does not exist The accesories listed for the product output are not suitable for the Leopard 35 70 TC 1 4404 For accessories for the product output for the Leopard 35 70 TC 1 4404 see chapter Product Outp...

Page 76: ...3 2 2 Product input 1 2 11 12 14 13 11 30L 200L 10 9 DN16 DN25 8 6 3 6 3 7 4 5 DN25 DN16 DN25 DN16 B_03924 15 16 DN16 DN25 17 For trouble free suction use hoses which are as short as possible The maximum hose length is dependent upon the viscosity of the product the suction height and the nominal diameter of the hose ...

Page 77: ...3329 2323329 LP hose DN16 PN10 EPDM per meter 8 2323597 2323597 LP hose DN16 PN10 PE per meter 9 2324158 2324158 Suction tube DN16 SSt complete 10 2323239 Suction tube DN25 SSt complete 11 2324247 Suction elbow DN25 SSt 12 2324238 Suction tube DN25 200L SSt complete 13 2315163 Bung adapter DN25 G2 14 2324241 Suction tube DN25 30L SSt complete 15 2323396 2323396 Suction filter DN16 18 mesh SSt 16 2...

Page 78: ...opard 26 200 A 2329479 2329484 2329490 2417044 Piston pump PE TG A 2329481 2329486 2329493 2417043 Piston pump PE T A 2329495 Piston pump PE L A 2366702 Piston pump PE T TC 1 4404 1 2325916 Trolley 6 complete For details see Chapter Complete Trolley 8 116 2 2339705 Heavy duty PC trolley complete For details see Chapter PC heavy duty trolley 8 117 3 2332145 Wall mount 6 complete Item not available ...

Page 79: ...ce B Left C Right D Designation 1 4404 for relief combi nation TC 1 4404 Pos K Stk TC 1 4404 Designation Order no 1 1 2370693 Relief combination left 2 1 2370190 Relief housing 3 2 2323718 Fitting PF M R1 4 530 bar SSt 4 1 2370695 Non return valve G1 4 G1 4 530 bar 5 1 2324552 Outlet pipe 6 1 2370609 Relief valve complete 10 1 9992831 Loctite 542 11 1 9992616 Molykote DX grease 12 1 9992609 Anti s...

Page 80: ...n the following spare parts lists Wearing parts Wearing parts are not included in the warranty included in service set not part of the standard equipment but available as a special accessory Explanation of order no column Item not available as spare part Position does not exist 14 2 NOTES ON USING SPARE PARTS DANGER Incorrect maintenance repair Danger to life and equipment damage 4 Only a WAGNER s...

Page 81: ... 2329613 Air motor 3 75 4 2350030 2350028 Connection set for air motor fluid section 9 236219 Grounding cable complete 10 9992616 Molykote DX grease A 25 Nm 18 lbft Tightening torque for air motor fluid section Pos Wildcat 10 70 TC Wildcat 10 70 TC 1 4404 PE TG Order no PE T Order no PE TG Order no Designation 1 2337529 2337530 2366704 Piston pump 2 2329645 2329647 2366710 Fluid section 3 2334375 ...

Page 82: ...tion PE TG Order no PE T Order no PE TG Order no PE T Order no 1 2329467 2329469 2329517 2330614 Piston pump 2 2329641 2329643 2329654 2329656 Fluid section 3 2329617 2329619 Air motor 4 75 and 4 150 4 2350028 2350031 Connection set for air motor fluid section 9 236219 Grounding cable complete 10 9992616 Molykote DX grease A 25 Nm 18 lbft 50 Nm 37 lbft Tightening torque for air motor fluid section...

Page 83: ...rounding cable complete 10 9992616 Molykote DX grease A 25 Nm 18 lbft 50 Nm 37 lbft Tightening torque for air motor fluid section Pos Leopard 35 70 PE TG TC 1 4404 Order no Designation 1 2366702 Piston pump 2 2366710 Fluid section 3 2329621 Air motor 6 75 4 2350032 Connection set for air motor fluid section 9 236219 Grounding cable complete 10 9992616 Molykote DX grease A 25 Nm 18 lbft Tightening ...

Page 84: ...50 Nm 37 lbft Tightening torque for air motor fluid section B_05261 3 2 10 9 1 4 A A Leopard 35 150 48 110 26 200 Pos Leopard 26 200 Designation PE TG Order no PE T Order no 1 2417044 2417043 Piston pump 26 200 2 2417041 2417042 Fluid section 200 ccm 3 2329623 Air motor 6 150 4 2350036 Connection set for air motor fluid section 8 9 236219 Grounding cable complete 10 9992616 Molykote DX grease A 50...

Page 85: ...49 12 46 17 16 49 11 42 55 56 10 43 52 50 60 59 61 34 41 5 41 6 39 32 2 3 53a 53b 33 36 51 36 4 47 15 58 2 3 Nm appr 2 lbft Wildcat Puma 55 Nm 40 lbft Leopard 65 Nm 48 lbft 10 15 Nm 7 11 lbft 20 25 Nm 15 19 lbft 28 25 Nm 19 lbft 29 B_03927 29 30 110 1 110 106 109 106 108 110 110 110 108 109 100 72 71 53b Pressure regulator pos 100 For details see chapter Wildcat and Puma Air Motor Regulators 8 91 ...

Page 86: ...4 1 367314 Control air filter 15 1 2332082 Fluid warning label 16 2 367318 Shoulder screw 17 1 367319 Sound deadening pad 18 2 367320 Cotter pin 23 1 367324 Filter holder 25 1 Throttle 28 6 9971123 O ring 29 2 9974217 Rod seal 30 2 369290 Pilot valve 31 1 9943080 Spool and sleeve assembly complete 32 1 9962018 Permaglide bushing 33 1 9998663 Complete piston 34 1 9974090 Seal wiper ring 35 1 368288...

Page 87: ...57 1 9970149 Sealing ring 58 1 9952668 Base 59 1 9952667 Clamping bracket 60 1 9900701 Socket cap screw 61 1 9921505 Spring washer 69 1 9998718 Drive fastener 71 1 2330382 IceBreaker label 72 1 2332077 Warning label 74 1 368038 Detent element complete ISO 1 2 75 2 368313 Damper ISO 1 2 81 1 9943097 Spool and sleeve assembly ISO1 or ISO2 100 1 2384849 Pressure regulator unit 4 complete For details ...

Page 88: ...42 55 56 10 43 52 50 60 59 61 34 41 5 41 6 39 32 2 3 53a 53b 33 36 51 36 4 47 15 58 2 3 Nm appr 2 lbft Wildcat Puma 55 Nm 40 lbft Leopard 65 Nm 48 lbft 10 15 Nm 7 11 lbft 20 25 Nm 15 19 lbft 28 25 Nm 19 lbft 29 B_03927 29 30 110 1 110 106 109 106 108 110 110 110 108 109 100 72 71 53b Pressure regulator pos 100 For details see chapter Wildcat and Puma Air Motor Regulators 8 91 and Leopard Air Motor...

Page 89: ... 1 367313 Compressed air filter 14 1 367314 Control air filter 15 1 2332082 Fluid warning label 16 2 367318 368324 Shoulder screw 17 1 367319 368319 Sound deadening pad 18 2 367320 368320 Cotter pin 23 1 367324 Filter holder 25 1 367325 Throttle 28 6 9971123 9974142 O ring 29 2 9974217 Rod seal 30 2 369290 Pilot valve 31 1 9943080 9943081 Spool and sleeve assembly complete 32 1 9962018 9962019 Per...

Page 90: ... M6x16 56 3 9920103 9920102 Washer 57 1 9970149 Sealing ring 58 1 9952668 Base 59 1 9952667 Clamping bracket 60 1 9900701 Socket cap screw 61 1 9921505 Spring washer 69 1 9998718 Drive fastener 71 1 2330382 IceBreaker label 72 1 2332077 Warning label 74 1 368038 Detent element complete ISO 1 2 75 2 368313 Damper ISO 1 2 81 1 9943097 9943098 Spool and sleeve assembly ISO1 or ISO2 100 1 2384849 Pres...

Page 91: ...o align the display scale Pos K Stk Order no Designation 1 1 2384849 Pressure regulator unit 4 complete 2 1 2309972 Pressure regulator valve 4 3 1 9998677 Pressure gauge 0 10 bar d40 4 1 2309744 Distribution piece 4 5 2 9907039 Hexagon socket head cap screw 6 4 9900316 Hexagon socket head cap screw 7 2 9974166 O ring 8 1 9971313 O ring 9 1 9971137 O ring 10 1 2360756 Edge ball valve 4 11 1 9904307...

Page 92: ...K Stk Order no Designation 1 1 2328607 Pressure regulator unit 6 complete 2 1 2309973 Pressure regulator valve 6 3 1 9998725 Pressure gauge 0 10 bar d50 4 1 2309783 Distribution piece 6 5 2 3050699 Hexagon socket head cap screw 6 2 9907024 Hexagon socket head cap screw 7 2 9906020 Hexagon socket head cap screw 8 1 9974166 O ring 9 1 9971018 O ring 10 1 3105540 O ring 11 1 9971137 O ring 12 1 23701...

Page 93: ...at 18 40 Puma 28 40 LM FS 2 Wildcat 10 70 LM FS 4 Leopard 35 70 1 1 2350028 2350030 2350032 Connection set LM FS 2 2 367532 Coupling cover stroke 75 3 1 367529 367579 368529 Coupling 4 1 367530 368530 Spring 5 1 367531 Separating agent cup stroke 75 6 1 9974093 O ring 7 3 9900225 Hexagon screws 8 3 9920106 Washer 9 3 367306 Connecting tube stroke 75 11 1 9998808 Mobilux EP 2 grease A 25 Nm 18 lbft...

Page 94: ...rd 35 150 Leopard 48 110 LM FS 8 Leopard 26 200 1 1 2350031 2350033 2350036 Connection set LM FS 2 2 368532 Coupling cover stroke 150 3 1 367579 368529 2337924 Coupling 4 1 367530 368530 Spring 5 3 9920107 Washer A12 DIN 125 1 6 3 9900157 Hexagon screws 7 1 9974116 O ring 8 1 368531 Separating agent cup stroke 150 9 3 368533 Threaded bolt 10 1 9998808 Mobilux EP 2 grease A 50 Nm 37 lbft Tightening...

Page 95: ... 51 8 71 70 Nm 10 Nm 1 60 52 lbft 7 lbft B_05264 40 Nm 30 lbft 60 70 60 60 60 61 62 61 60 111 100 Nm 74 lbft 61 28 10 27 9 Tighten pos 4 by hand on block Use a standard wrench only if necessary In this case use a wrench to counterhold pos 3 Notice regarding pos 111 Stainless steel valve seat set 40 consisting of pos 28 10 27 and 9 but in stainless steel version Pos K Stk Order no Designation PE TG...

Page 96: ...lete small 101 1 123219 Packing PE T complete small 20 2 123398 Sealing collar TG small 20 2 123426 Sealing collar T small 21 3 123427 Sealing collar PE small 103 1 367991 Packing PE TG complete large 104 1 367992 Packing PE T complete large 22 2 367522 Sealing collar TG large 22 2 367900 Sealing collar T large 23 3 367523 Sealing collar PE large 25 2 367525 O ring 27 1 367527 O ring 28 1 367528 O...

Page 97: ...ee chapter Connection Sets for 40 70 ccm 8 93 not part of the standard equipment but available as a special accessory 14 6 2 Fluid Section 70 ccm 50 70 Nm 10 Nm 60 70 52 lbft 7 lbft 40 Nm 30 lbft 60 60 60 60 60 61 62 61 60 44 16 21 20 21 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 51 8 71 a B_05266 57 1 100 Nm 74 lbft 61 111 28 10 27 9...

Page 98: ...11 1 368511 Snap ring flange 12 2 368512 Snap ring half 13 1 368513 Securing ring 16 1 368516 2370142 Support ring 17 1 367519 2366649 Pressure ring 18 1 368518 2370140 Support ring 19 1 368519 2366647 Pressure ring 100 1 367991 Packing PE TG complete small 101 1 367992 Packing PE T complete small 102 1 367993 Packing PE L complete small 20 2 367522 Sealing collar TG small 2 367900 Sealing collar ...

Page 99: ...6 Ball guide for high vis cosity products 60 1 9998808 Mobilux EP 2 grease 61 1 9992609 Anti seize paste tube 62 1 9992616 Molykote DX grease 70 1 2329922 2370580 Fitting SF MM G3 8 M24x1 5 PN530 SSt 71 1 2329898 2367066 Sealing sleeve 1 368990 Service set PE TG 1 368994 Service set PE T 1 2371972 Service set PE T TC 1 4404 1 2342071 Service set PE L 111 1 2331585 Valve seat set 70 stain less stee...

Page 100: ...21 20 21 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 8 107 B_05267 160 Nm 118 lbft 1 100 Nm 74 lbft 61 Tighten pos 4 by hand on block Use a standard wrench only if necessary In this case use a wrench to counterhold pos 3 Pos K Stk Order no Designation PE TG PE L PE T 1 1 2329654 2329658 2329656 Fluid section 2 1 368434 Pipe 3 ...

Page 101: ...1 1 368297 Packing PE T complete small 102 1 368295 Packing PE L complete small 20 2 368426 Sealing collar TG small 2 368436 Sealing collar T small 2 368437 Sealing collar L small 21 3 368427 Sealing collar PE small 103 1 368299 Packing PE TG complete large 104 1 368296 Packing PE T complete large 105 1 368294 Packing PE L complete large 22 2 368429 Sealing collar TG large 2 368438 Sealing collar ...

Page 102: ...1 9992609 Anti seize paste tube 62 1 9992616 Molykote DX grease 106 1 2329922 Fitting SF MM G3 8 M24x1 5 PN530 SSt 107 1 2329898 Sealing sleeve 1 368997 Service set PE TG 1 2304930 Service set PE T 1 2319924 Service set PE L wearing parts Included in the service set For more parts see chapter Connection Sets for 110 200 ccm 8 94 not part of the standard equipment but available as a special accesso...

Page 103: ...21 20 21 20 21 40 17 2 41 19 23 22 23 103 104 105 100 101 102 22 23 18 5 43 28 10 6 25 12 11 3 13 46 25 7 42 27 9 4 50 51 57 8 107 B_05268 160 Nm 118 lbft 1 100 Nm 74 lbft 61 Tighten pos 4 by hand on block Use a standard wrench only if necessary In this case use a wrench to counterhold pos 3 Pos K Stk Order no Designation PE TG PE L PE T 1 1 2329650 2329664 2329652 Fluid section 2 1 368552 Pipe 3 ...

Page 104: ...1 1 367992 Packing PE T complete small 102 1 367993 Packing PE L complete small 20 2 367522 Sealing collar TG small 2 367900 Sealing collar T small 2 367922 Sealing collar L small 21 3 367523 Sealing collar PE small 103 1 368991 Packing PE TG complete large 104 1 368992 Packing PE T complete large 105 1 368993 Packing PE L complete large 22 2 368522 Sealing collar TG large 2 368900 Sealing collar ...

Page 105: ...1 9992609 Anti seize paste tube 62 1 9992616 Molykote DX grease 106 1 2329922 Fitting SF MM G3 8 M24x1 5 PN530 SSt 107 1 2329898 Sealing sleeve 1 368990 Service set PE TG 1 368994 Service set PE T 1 2342071 Service set PE L wearing parts Included in the service set For more parts see chapter Connection Sets for 110 200 ccm 8 94 not part of the standard equipment but available as a special accessor...

Page 106: ...60 60 60 106 60 60 61 61 62 61 60 44 16 21 20 21 20 21 40 17 2 41 19 23 22 23 103 104 100 101 22 23 18 5 43 28 10 6 26 12 11 3 13 46 25 7 42 27 9 4 50 51 8 B_07926 200 Nm 148 lbft 1 120 Nm 89 lbft 61 14 52 53 Pos K Stk Order no Designation PE TG PE T 1 1 2417041 2417042 Fluid section 200 ccm 2 1 2336658 Pipe 3 1 2336669 Cylinder 4 1 2338107 Inlet housing 5 1 2336666 Piston ...

Page 107: ...5985 Packing PE T complete small 20 2 2336679 Sealing collar TG small 2 2343776 Sealing collar T small 21 3 2336674 Sealing collar PE small 103 1 2341474 Packing PE TG complete large 104 1 2345986 Packing PE T complete large 22 2 2336688 Sealing collar TG large 2 2343775 Sealing collar T large 23 3 2336687 Sealing collar PE large 25 1 369527 O ring 26 1 2336684 O ring 27 1 9974194 O ring 28 1 2338...

Page 108: ...parts Included in service set 14 7 INLET VALVE WITH VALVE DEPRESSOR B_04072 1 2 3 4 5 6 7 8 9 Pos K Stk Order no Designation Fluid section 40 ccm Fluid section 70 ccm 1 1 2329689 2329688 Inlet Valve with Valve Depressor 2 1 367507 368507 Ball guide inlet 3 1 9941513 9943082 Ball 4 1 367527 368527 O ring 5 1 367509 368509 Valve seat inlet 6 1 2329412 2329413 Inlet housing 7 1 368037 Valve tappet co...

Page 109: ...e 1 2356467 Ball valve set option 5 1 2349761 Relex set cpl 1 8 6 1 3204611 Fitting DF MM G1 4 G1 4 PN530 SSt 7 1 9992831 Loctite 542 50 ml 50 cc 8 1 9992616 Molykote DX grease 9 1 9992609 Anti seize paste tube wearing parts not part of the standard equipment but available as a special accessory 14 9 STRAIGHT INLINE FILTER 270 BAR B_04070 3 2 4 5 1 6 27 MPa 270 bar 3916 psi Pos K Stk Order no Desi...

Page 110: ...ccessory 14 10 ANGLED INLINE FILTER 530 BAR B_04071 3 2 4 5 1 6 7 53 MPa 530 bar 7687 psi Pos K Stk Order no Designation 1 1 2329026 Inline filter HL DN6 PN530 G1 4 SSt 2 1 2326045 Filter inlet housing pre assembled 3 1 2315723 Filter insert red fine 200 mesh per inch 10 pieces 1 2315724 Filter insert blue middle 150 mesh per inch 10 pieces 1 2315725 Filter insert yellow middle 100 mesh per inch 1...

Page 111: ...t 12 21 11 10 1 4 7 13 2 3 5 B_04069 23 34 35 37 36 36 37 8 27 MPa 270 bar 3916 psi A B 17 Nm 12 5 lbft A Tighten pos 3 by hand B Identification of the filter Pos K Stk Order no Designation 1 1 2329024 HP filter DN10 PN270 SSt complete 2 1 2324542 Filter housing 3 1 2324543 Union nut 4 1 2325826 Reducing double fitting with 2x60 5 1 9955863 O ring 7 1 2324544 Distribution housing ...

Page 112: ...h fine 14068 Filter sieve 100 mesh per inch medium mesh width 0 16 mm 3514069 Filter sieve 50 mesh per inch rough 291564 Filter sieve 20 mesh per inch rough 12 1 3514058 Cone spring 13 1 2349761 Relex set cpl 1 8 21 1 2325562 Pressure ring d45 23 1 2323718 Hexagon plug 34 1 9992831 Loctite 542 50 ml 50 cc 35 1 9998808 Mobilux EP 2 grease 36 1 9992609 Anti seize paste tube 37 1 9992616 Molykote DX ...

Page 113: ...mber 2333538 Edition 03 2021 113 14 12 HIGH PRESSURE FILTER 530 BAR 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 13 20 33 2 3 5 B_03934 23 34 36 35 36 34 34 20 34 A B C D 53 MPa 530 bar 7687 psi A Tighten pos 3 by hand C Stainless steel B Identification of the filter D Carbon steel ...

Page 114: ...St 20 1 2330156 9998679 Ball valve 21 1 2325562 Pressure ring d45 23 1 2323718 Hexagon plug 33 1 3204611 2325826 Double connector 34 1 9992831 Loctite 542 50 ml 50 cc 35 1 9998808 Mobilux EP 2 grease 36 1 9992609 Anti seize paste tube wearing parts not part of the standard equipment but available as a special accessory 14 13 AIRCOAT REGULATOR AND AIRCOAT FILTER REGULATOR B_05400 1 8 3 5 6 7 9 10 1...

Page 115: ...60259 Option filter pan automatic drain 5 1 9998677 Pressure gauge 0 10 bar RF40 d40 6 1 9974166 O ring 7 1 2325527 Holding plate 8 1 9906021 Hexagon socket head cap screw 9 1 9900320 Hexagon socket head cap screw 10 1 9994627 Double fitting R1 4 R1 4 11 1 9971313 O ring 12 1 9992831 Loctite 542 13 1 9992616 Molykote DX grease 14 1 9998808 Mobilux EP 2 grease 15 1 9992528 Loctite 270 16 1 2366466 ...

Page 116: ... Leopard 1 1 2325901 2325916 Trolley complete 2 1 Frame left 4 6 welded 3 1 Frame right 4 6 welded 4 4 9907140 Hexagon screw DIN931 M6x75 5 6 9910204 Self locking hexagon nut M6 6 2 2304440 Wheel D250 7 4 340372 Washer 8 4 9995302 Cotter pin 9 1 Wheel axle 4 6 10 2 367943 Connecting part 4 6 11 2 Tube plug ribbed 12 2 Saddle feet for round tubes 13 2 Plug 14 4 9900218 9900126 Hexagon screw 15 1 23...

Page 117: ...7 8 1 5 6 7 10 9 3 3 3 4 Installation instructions Mount bracket holder 3 above the crossbar 4 Pos K Stk Order no Designation Leopard 6 1 1 2339705 PC heavy duty trolley 3 1 Bracket holder 5 4 9900246 Hexagon screw 6 4 9920102 Washer A8 4 7 4 3155404 Contact washer M8 8 4 9910208 Self locking hexagon nut M8 9 4 9925031 Washer A6 4 or A8 4 10 4 9900126 Hexagon screw ...

Page 118: ...00 2010 EN 14462 2015 EN 809 1998 A1 2009 AC 2010 EN 12621 2006 A1 2010 EN ISO 4413 2010 EN 1127 1 2011 EN ISO 4414 2010 EN ISO 80079 36 2016 EN ISO 13732 1 2008 EN ISO 80079 37 2016 Applied national technical standards and specifications in particular DGUV regulation 100 500 Chapter 2 29 DGUV regulation 100 500 Chapter 2 36 TRGS 727 Identification II 2 G Ex h IIB T3 T4 Gb X T3 Without dry running...

Page 119: ......

Page 120: ...elephone 49 0 7544 5050 Fax 49 0 7544 505200 E mail ts liquid wagner group com Switzerland Wagner International AG Industriestrasse 22 CH 9450 Altstätten Telephone 41 0 71 757 2211 Fax 41 0 71 757 2222 More contact addresses on the internet at www wagner group com Subject to changes without notice Document number 11145601 Version F ...

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