Jaguar 75-150 Jaguar 55-200PROTEC 60-240
Tiger 72-300
Icebreaker Piston Pumps
Protective Coating (PC)
Flow rate 150 cm
3
– 300 cm
Version 02/2018
B_04259
Page 1: ...Jaguar 75 150 Jaguar 55 200 PROTEC 60 240 Tiger 72 300 Icebreaker Piston Pumps Protective Coating PC Flow rate 150 cm 3 300 cm 3 Version 02 2018 B_04259 ...
Page 2: ......
Page 3: ... 1 1 Electrical Devices and Equipment 12 4 1 2 A Safe Work Environment 12 4 1 3 Personnel Qualifications 13 4 2 Safety Instructions for the Personnel 13 4 2 1 Personal Safety Equipment 13 4 2 2 Safe Handling of WAGNER Spray Devices 14 4 2 3 Grounding the Unit 14 4 2 4 Product hose 15 4 2 5 Cleaning and Flushing 16 4 2 6 Touching Hot Surfaces 16 4 2 7 Maintenance and Repair 17 4 2 8 Protective and ...
Page 4: ... supply lines 33 6 6 Grounding 33 6 7 Commissioning 35 7 OPERATION 36 7 1 Training the Operating Personnel 36 7 2 Emergency Stop 36 7 3 Tasks 36 7 4 Pressure Relief Work Interruption 37 7 5 Basic Flushing 38 7 5 1 Filling with Working Material 38 8 CLEANING AND MAINTENANCE 39 8 1 Cleaning 39 8 1 1 Cleaning Personnel 39 8 1 2 Decommissioning and Cleaning 39 8 1 3 Long term Storage 39 8 2 Maintenanc...
Page 5: ...verview of the Components 54 14 3 Air Motors 56 14 3 1 9 Jaguar Air Motor 56 14 3 2 Air Motor Regulator for Jaguar and PROTEC 59 14 3 3 10 PROTEC Air Motor 60 14 3 4 12 Tiger Air Motor 64 14 3 5 Tiger Air Motor Regulator 67 14 3 6 Connection Sets 68 14 4 Fluid Sections 70 14 4 1 Fluid section 150 cm3 70 14 4 2 Fluid Section 200 cm3 240 cm3 72 14 4 3 Fluid section 300 cm3 74 14 5 High pressure Filt...
Page 6: ...ing categories DANGER Immediate risk of danger Non observance will result in death or serious injury WARNING Potential risk Non observance can result in death or serious injury CAUTION Potentially hazardous situation Non observance may result in minor injury NOTICE Potentially hazardous situation Non observance may result in damage to property Notice Provides information about particular character...
Page 7: ...aning agent Flushing Internal flushing of paint wetted parts with flushing agent Product pressure generator Pump or pressure tank Personnel qualifications Trained person Is instructed in the tasks assigned to him her the potential risks associated with improper behavior as well as the necessary protective devices and measures Electrically trained person Is instructed by an electrician about the ta...
Page 8: ...rdance with their classification in explosion class IIB WAGNER explicitly prohibits any other use The device may only be operated under the following conditions Use the device only to work with the products recommended by WAGNER Do not deactivate safety fixtures Use only WAGNER original spare parts and accessories The operating personnel must be trained on the basis of this operating manual 2 3 FO...
Page 9: ...ed in Chapter 5 5 Check if the fluids and solvents used are compatible with the pump construction materials as indicated in Chapter 5 5 1 Use suitable combinations of devices packings valves etc Wear caused by abrasive working materials is not covered by the warranty Typical applications Application Steel processing industry Rail vehicle Shipbuilding Tank construction Pipeline construction Wind en...
Page 10: ... 2 IDENTIFICATION X The maximum surface temperature corresponds to the permissible product temperature This and the permissible ambient temperature can be found in Chapter 5 5 3 and 5 5 5 Technical data regarding the Jaguar Tiger and PROTEC pumps Safe Handling of WAGNER Spray Devices Mechanical sparks can form if the device comes into contact with metal In an explosive atmosphere knocking or pushi...
Page 11: ...fficient separating agent Periodically check that the pump is working smoothly paying special attention to the presence of air in the pumped fluid Filling and emptying Ignitable gas mixtures can form in the fluid section or product hoses if the pump must be emptied for maintenance and or repair purposes Empty and fill the device slowly and in a controlled manner Avoid potentially explosive atmosph...
Page 12: ... devices 4 1 2 A SAFE WORK ENVIRONMENT Hazard due to dangerous fluids or vapors Severe or fatal injuries due to explosion hazard or inhalation swallowing or contact with the skin or eyes Ensure that the floor in the working area is static dissipative in accordance with EN 61340 4 1 resistance must not exceed 100 MΩ Paint mist extraction systems ventilation systems must be fitted on site according ...
Page 13: ...bout the required personnel qualifications 4 2 SAFETY INSTRUCTIONS FOR THE PERSONNEL Always follow the information in this manual particularly the safety instructions and the warning instructions Always follow local regulations concerning occupational safety and accident prevention In electrostatics applications anyone who belongs to a risk group according to EMF Directive 2013 35 EU e g those wit...
Page 14: ...500 Chapters 2 29 and 2 36 For shut down devices the check can be postponed until the next start up In the event of skin injuries caused by lacquer or flushing agents Note the lacquer or flushing agent that you have been using Consult a doctor immediately Danger due to recoil forces Actuating the trigger can causes strong recoil forces Thereby the user can lose his balance and injure himself when ...
Page 15: ...never run over by vehicles e g fork lift trucks or that the hoses are never put under pressure from the outside in any other way Ensure that the hoses are never kinked Observe maximum bending radii Ensure that no work is ever performed with a damaged hose Make sure that the hoses are never used to pull or move the equipment The electrical resistance of the product hose measured at both valves must...
Page 16: ...oduct used depending on the flushing agent solvent used an explosive mixture may temporarily exist inside the lines and components of equipment Only electrically conductive tanks may be used for cleaning and flushing agents The tanks must be grounded An explosive gas air mixture forms in closed tanks Never spray into a closed tank when using solvents for flushing External Cleaning When cleaning th...
Page 17: ...sted in Chapter 13 and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work 4 2 8 PROTECTIVE A...
Page 18: ...irected at the end of each stroke with the help of the reversing valve The working material is sucked up during the upwards stroke and is continuously conveyed towards the product outlet 8 in both stroke directions 5 2 1 AIR MOTOR The air motor 4 with its pneumatic reverse 1 does not require pneumatic oil The compressed air is fed to the motor via the air regulator 2 and the ball valve 3 The air m...
Page 19: ...e the permissible operating pressure the valve which is held with a spring automatically opens and releases the excess pressure 5 4 INCLUDED ITEMS Consists of Fluid section Air motor Connection elements Air pressure regulator for air motor The standard equipment includes Order no Designation 1 9992504 Separating agent 250 ml 250 cc 1 see Chapter 15 Declaration of Conformity 1 2340281 Operating man...
Page 20: ...anufactured in four different materials Product Color Leather dark brown PTFE with graphite black Ultra high molecular weight polyethylene transparent PTFE white Each product has the following properties which influence the packings Designation Mechanical stability poor good good poor Friction coefficient poor very good good very good Sealing force good good good good Chemical resistance poor good...
Page 21: ...ouble stroke nl scf 79 9 2 82 103 1 3 64 Air motor piston diameter mm inch 220 8 7 250 9 8 Air motor piston stroke mm inch 150 6 Sound pressure level at maximum permissible air pressure dB A 83 83 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure dB A 81 80 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure dB A 69 76 Product inlet inside thread mm G1 Product outlet outside thread m...
Page 22: ...1157 45 5 1169 46 0 B 304 12 C 582 22 9 D 470 18 5 483 19 0 E 675 26 6 687 27 0 F 244 9 6 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 internal thread L1 M24 1 5 external thread L2 G3 8 G1 2 M G1 O 135 5 5 3 P 238 9 4 Q 9 0 35 R 9 0 35 S 206 8 1 T 17 0 67 R S H Q O P B_03905 G G 2 I IbxIh Ib Ih J C F T H D E A G K B B_04260 M L2 L1 Jaguar PROTEC wall mount ...
Page 23: ...l scf 170 6 Air motor piston diameter mm inch 300 11 8 Air motor piston stroke mm inch 150 5 9 Sound pressure level at maximum permissible air pressure 82 Sound pressure level at 0 6 MPa 6 bar 87 psi air pressure 80 Sound pressure level at 0 4 MPa 4 bar 58 psi air pressure 75 Product inlet inside thread mm G1 1 2 Product outlet outside thread mm M24 1 5 Weight kg lb 80 176 Product pH value pH 3 5 ...
Page 24: ...R TIGER mm inch A 1106 43 5 B 340 13 4 C 562 22 1 D 518 20 4 E 588 23 1 F 244 9 6 G 230 9 1 H 110 4 3 I 20 48 0 8 1 9 J M8 K G1 1 2 L1 M24 1 5 L2 G3 4 M G 1 O 135 5 3 P 238 9 4 Q 9 0 35 R 9 0 35 S 206 8 1 T 32 1 3 I J C F T H M D E A G K B B_04261 L2 L1 R S H Q O P B_03905 G G 2 I IbxIh Ib Ih Wall mount ...
Page 25: ...0 0 30 0 35 0 43 0 50 0 013 0 33 10 20 30 40 50 60 80 0 45 0 53 0 62 0 68 0 015 0 38 10 20 30 40 50 60 80 0 58 0 67 0 81 0 91 0 017 0 43 20 30 40 50 60 70 0 73 0 79 1 06 1 23 0 019 0 48 20 30 40 50 60 70 80 0 93 1 09 1 37 1 47 0 021 0 53 20 40 50 60 80 1 14 1 36 1 69 1 78 0 023 0 58 20 40 50 60 70 80 1 37 1 59 2 01 2 24 0 025 0 64 20 40 50 60 80 1 62 1 91 2 40 2 60 0 027 0 69 20 40 50 60 80 1 83 2...
Page 26: ...B C bar MPa psi nl min scfm l min gpm A C B 14 4 3 8 12 3 2 9 6 2 5 7 2 1 9 4 8 1 3 2 4 0 6 B_05288 0 300 30 4350 200 20 2900 100 10 1450 0 10 20 30 40 50 60 9000 318 6000 212 3000 106 0 18 4 8 15 4 12 3 2 9 2 4 6 1 6 3 0 8 0 A B C bar MPa psi nl min scfm l min gpm A B C 400 40 5800 500 50 7250 12000 424 15000 530 B_00321 PROTEC 60 240 Stroke frequency min Product pressure Air consumption Flow rat...
Page 27: ...f of the pump can be performed see Chapter 7 4 a high pressure filter with a return line or a relief combination is mandatory 5 7 1 HIGH PRESSURE FILTER OPTION To ensure problem free operation it is recommended that a WAGNER high pressure filter be used These have been developed especially for WAGNER pneumatic pumps The filter inserts can be exchanged depending on the product to be used The high p...
Page 28: ... of the PC air filter set on the heavy duty PC trolley 1 1 Mount the air filter 2 2 Mount the air filter 2 on trolley 1 3 Mount the air connection 3 on the air motor 4 Mount the air hose between 2 and 3 B_06993 1 2 3 Loctite 638 If necessary turn the adaptor plate by 180 so that the air filter can be mounted on the trolley Observe the air filter s flow direction ...
Page 29: ...mperature is set using the temperature regulator The coating product temperature can be read off the thermometer on the coating product output Description of heater and thermometer see heater operating manual order no 65860 Assembly of the PC heater set on the heavy duty PC trolley 1 Mount heater 2 2 Mount heater 2 on trolley 1 3 Connect heater in accordance with the operating manual 4 Mount enclo...
Page 30: ... exceeded B_05173 Feed pump Main pump IceBreaker Protection of feed pump If the maximum pressure of the feed pump is lower than the maximum pressure of the main pump this could be exceeded if the main pump malfunctions The feed pump and connection line must therefore be protected from excessive overpressure An overpressure valve must then be installed between the feed pump and main pump Observe th...
Page 31: ... must be stored in a dry location free from vibrations and with a minimum of dust The device must be stored in closed rooms The air temperature at the storage location must be between 20 C and 60 C 4 F and 140 F The relative air humidity at the storage location must be between 10 and 95 without condensation 6 3 INSTALLATION CONDITIONS The air temperature at the installation site must be in a range...
Page 32: ...pump can be used as part of a spraying system for Airless applications The individual componentsareshownintheaccessories orcanbearrangedwithaspraypackconfigurator The nozzles must be selected according to the spray gun operating manual In the case of spraypack orders the pump 1 is already pre mounted on the trolley 6 at the factory 1 Mount pump 1 on frame trolley 6 or wall mount When using a wall ...
Page 33: ...6 5 3 PRODUCT SUPPLY LINES DANGER Bursting hose bursting threaded joints Danger to life from injection of product Ensure that the hose material is chemically resistant to the sprayed products Ensure that the spray gun fittings and product hose between the device and the spray gun are suitable for the pressure generated in the device Ensure that the following information can be seen on the high pre...
Page 34: ...ump is only guaranteed with a grounding connection Connect all grounding cables using a short and direct route B_05443 Procedure 1 Screw on grounding cable with eyelet 2 Clamp the grounding cable clip to a grounding connection on site 3 Ground the product tank to an on site grounding connection 4 Ground the other parts of the system to an on site grounding connection 16 mm2 AWG 6 Ex zone All devic...
Page 35: ...agent in accordance with Chapter 8 2 3 1 Fill the pump with flushing agent The devices are tested during manufacturing with emulsifying oil pure oil or solvent Possible residues must be flushed out of the circuits with a solvent flushing agent before commissioning Fill the empty device with flushing agent in accordance with Chapter 8 2 5 Pressure tightness test WARNING Overpressure Risk of injury ...
Page 36: ...ate system training 7 2 EMERGENCY STOP In the case of unforeseen occurrences B_04267 3 2 Open Closed Open Close ball valve 2 Open return valve 3 7 3 TASKS Ensure that commissioning is carried out in accordance with Chapter 6 7 1 Visual check personal safety equipment grounding and all devices ready to use B_04268 5 6 4 1 3 7 2 Closed Open 2 Secure spray gun and insert nozzle into the spray gun 3 C...
Page 37: ...ressed air source and pneumatic pump Outlet equipment return valve mounted between pump and spray gun Process for relieving pressure 1 Close the spray gun 2 Close ball valve 2 3 Release the system of pressure by opening the spray gun Attention If a blocked nozzle is preventing relief first carry out the additional steps 4 and 5 then clean the nozzle 4 Close and secure the spray gun 5 Open and clos...
Page 38: ...05 MPa 0 5 bar 7 25 psi Flushing via the return valve 5 Open return valve 3 6 Slowly open the ball valve 2 7 Adjust the air pressure on the pressure regulator 1 so that the pump runs smoothly 8 Flush the system until clean flushing agent flows into the tank 5 9 Close ball valve 2 10 As soon as there is no pressure remaining in the system close the return valve 3 Flushing via spray gun 11 Point the...
Page 39: ...hapter 8 2 4 4 Service spray gun in accordance to its operating instructions 5 Clean and check the suction system and the suction filter 6 When using a product filter check filter insert and filter housing and clean or replace them Chapter 8 2 6 7 Clean the outside of the system 8 Fully assemble the system 9 Check fill level of the separating agent Chapter 8 2 3 1 10 Fill the system with flushing ...
Page 40: ...only WAGNER original spare parts and accessories Only repair and replace parts that are listed in the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect t...
Page 41: ...UV regulation 100 500 Chapter 2 29 and 2 36 The liquid ejection devices should be checked by an expert e g WAGNER service technician for their safe working conditions as required and at least every 12 months For shut down devices the examination can be suspended until the next start up 8 2 3 1 FILLING WITH SEPARATING AGENT NOTICE Piston pump dry run High wear damage to the packings Paint or solven...
Page 42: ...r must regularly check the complete hoses for wear and tear as well as for damage at intervals that he she has set Records of these checks must be kept The complete hose is to be replaced as soon as one of the two following intervals has been exceeded 6 years from the date of the hose crimping see fitting embossing 10 years from the date of the hose imprinting Fitting embossing Meaning xxx bar Pre...
Page 43: ...lowly open the ball valve 2 6 Slowly turn air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 05 MPa 0 5 bar 7 25 psi 7 Be ready for the switch from working material to air Turn down pressure regulator 1 far enough that the pump is still running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi 8 As soon as working material is no longer flowing from the r...
Page 44: ...with a rigid suction system it should only be dipped in into the working product up to the middle of the inlet housing at the maximum 4 Close pressure regulator 1 0 MPa 0 bar 0 psi 5 Open return valve 3 6 Slowly open the ball valve 2 7 Slowly turn the air pressure up on the pressure regulator 1 and only until the pump is running normally approx 0 0 05 MPa 0 0 5 bar 0 7 25 psi Be ready to switch fr...
Page 45: ...n nut 3 and lift slightly so that it does not get dirty in the next step 7 Remove the filter housing 2 with the union nut 3 The cone spring 12 remains in the filter housing 2 If the O ring 5 is not damaged it remains on the filter housing 2 8 Remove the filter cartridge 11 and filter socket 10 from the filter housing 2 9 Clean all parts Place the filter cartridge 11 and filter support 10 in solven...
Page 46: ...ng manual of spray gun Irregular operation of product pump spray jet collapses pulsation Viscosity is too high Thin spraying product Spraying pressure is too low Increase incoming air pressure Use a smaller nozzle Valves are clogged Clean pump If necessary leave it to soak in cleaning agent Foreign body in suction valve Dismantle suction valve housing clean and check valve seat Diameter of compres...
Page 47: ...n the Spare parts chapter and that are assigned to the unit Before all work on the device and in the event of work interruptions Relieve the pressure from the spray gun high pressure hoses and all devices Secure the spray gun against actuation Switch off the energy and compressed air supply Disconnect the control unit from the mains Observe the operating and service manual for all work Before Repa...
Page 48: ...pare parts can be found as well as for wearing parts such as seals Defective parts O rings and seal sets must always be replaced Use greases and glues in accordance with Chapter 14 Observe torque specifications in Chapter 14 Assembly Aids Order no Quantity Designation Smaller tanks 9992590 1 pc 50 ml Loctite 222 9992511 1 pc 50 ml Loctite 243 9992528 1 pc 150 g Loctite 270 9992831 1 pc 50 ml Locti...
Page 49: ...test on the device the product pressure with the flushing agent is slowly increased in increments until the maximum pressure indicated on the type plate is reached Close pump outlet In each position forward stroke and reverse stroke let sit for 0 5 1 minutes and listen for audible blowing off When the air supply is turned off a drop in pressure must be watched for Check seal of following modules f...
Page 50: ...9847 Piston pump PE TG Tiger PE L 1 9992504 Separating agent 250 ml 250 cc 2 236219 Grounding cable 3 m 9 8 ft 8 2339900 HP filter DN12 PN530 SSt with carbon steel ball valve 9 2339850 Y distributor M3 8 NPS complete 15 2331752 Return tube DN6 G1 4 100mm PE 17 2347275 Relief combination PC 22 9985671 Outside thread grommet 1 NW25 23 9974135 Sealing ring 1 24 2334958 Regulator lock ...
Page 51: ...f the nut hit the cam with a rubber mallet Pos 6 Before assembling the suction bend check if the inlet housing is screwed on firmly Set the desired orientation of the suction bend during assembly A 2339845 2339846 2351205 2339847 Piston pump PE TG Tiger PE L 1 2352549 Suction hose set DN38 PC G11 2 2 2325815 Suction hose DN38 PC including Pos 3 4 For details see Chapter 14 6 3 367525 O ring for su...
Page 52: ...r 14 7 Wearing part 13 3 ACCESSORIES FOR TROLLEY AND WALL MOUNT 2 1 B_04271 3 3a 4 Pos 2 When using a wall mount the fluid section must be turned by 180 Designation Order no Order no Order no Order no A 2339845 2339846 2351205 2339847 Piston pump PE TG Tiger PE L 1 2339705 Heavy duty PC trolley complete For details see Chapter 14 8 2 369020 Wall mount 9 complete 3 2339851 Air filter set PC For det...
Page 53: ...ists Wearing parts Wearing parts are not included in the warranty terms Included in service set Notice These parts are not covered by warranty terms Not part of standard equipment available however as additional extra Identification in the order no column Item not available as spare part Position does not exist DANGER Incorrect maintenance repair Danger to life and equipment damage Only a WAGNER s...
Page 54: ... Order no Order no Order no 1 Piston pump 2339845 2339846 2351205 2 Fluid section 2340007 2340008 2349152 3 Air motor 2329625 2342487 2351208 4 Connection set for air motor fluid section 2350033 2350036 2351190 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 50 Nm 37 lbft 70 Nm 52 lbft 70 Nm 52 lbft ...
Page 55: ...ghtening torque pos 2 and 3 Designation Order no 1 Piston pump 2339847 2 Fluid section 2340009 3 Air motor 2329627 4 Connection set for air motor fluid section 2350037 9 Grounding cable complete 236219 10 Molykote DX grease 9992616 Tightening torque for air motor fluid section 70 Nm 52 lbft ...
Page 56: ... 54 80 11 36 55 56 10 103 43 52 50 60 59 61 34 41 5 41 71 72 6 39 32 2 3 53 88 51 75 36 4 47 15 58 8 10 Nm 6 7 lbft 140 Nm 103 lbft 40 Nm 30 lbft 70 Nm 52 lbft 28 87 77 48 76 79 106 110 108 78 85 90 91 40 Nm 30 lbft 20 Nm 15 lbft 29 B_03928 30 29 30 98 109 106 108 110 110 1 33 84 114 87 1 2 Do not dismount the piston of the spool and sleeve assembly pos 94 Pressure regulator pos 105 For details se...
Page 57: ...tle 28 6 9974143 O ring 29 2 9974217 Rod seal 30 2 369290 Pilot valve 31 1 9943131 Spool sleeve combination assembly ISO3 32 1 9962019 Permaglide bushing 33 1 369385 Piston 9 34 1 9974125 Seal wiper ring 35 1 368286 Safety valve 7 5 bar 1 368288 Safety valve 8 4 bar 36 2 9974133 O ring 37 2 9971056 O ring 39 2 9974089 O ring 40 2 9974132 O ring 41 4 9971137 O ring 43 1 9974165 O ring 46 1 2330372 ...
Page 58: ...Damping washer 89 1 369317 Control flange 90 1 369026 Air hose rear 91 1 369025 Air hose front 92 1 369326 Lock space 9 93 2 369329 Damper ISO3 94 1 9943131 Spool sleeve assembly ISO3 95 1 9999151 Velcro fastener adhesive part 96 1 9999152 Velcro fastener coating part 97 1 9992816 Miranit contact adhesive 98 1 9971372 Viton B O ring 103 1 369330 Sound absorbing mat 9 12 105 1 2328609 Pressure regu...
Page 59: ...ete 2 1 2309974 Pressure regulator valve 9 3 1 2346229 Distribution piece 4 1 9998725 Pressure gauge 0 10 bar d50 5 2 9900360 Hexagon socket cylinder head screw 6 2 9907087 Hexagon socket cylinder head screw 7 2 9900356 Hexagon socket cylinder head screw 8 1 9974166 O ring 9 2 3105540 O ring 10 1 9971405 O ring 11 1 2371922 Edge ball valve 9 12 1 9992616 Molykote DX grease 13 1 9992831 Loctite 542...
Page 60: ... 17 18 19 15 10 Nm 7 lbft 40 Nm 30 lbft 70 Nm 52 lbft 39 103 102 B_05278 101 103 1 21 22 23 23 24 48 34 35 31 25 26 27 28 30 38 39 40 35 41 42 43 44 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 80 70 67 68 45 46 47 49 80 85 84 83 64 102 66 89 88 87 86 4 Nm 3 lbft 102 140 Nm 103 lbft 102 105 101 40 Nm 30 lbft 4 Nm 3 lbft 106 106 102 102 107 25 82 81 102 108 25a 25a 106 29 ...
Page 61: ...der ring 4 1 369325 Lifting eye nut 5 1 9925034 Washer 6 1 2353725 Wagner Protec 10 label 7 1 369311 Hood 9 8 2 9999151 Velcro fastener adhesive part 9 2 9999152 Velcro fastener coating part 10 1 369319 Sound deadening pad 9 11 1 369318 Shoulder screw 9 12 7 9907125 Screw SFS Plastite 45 13 2 9925031 Washer 6 4 14 1 369310 Silencer 9 15 1 9974165 O ring 16 3 9900314 Socket cap screw hexagon socket...
Page 62: ... ISO 3 41 1 2354548 Lock space 10 42 1 2354549 Cover 43 1 9971375 O ring 44 1 9999360 Securing ring 45 1 9998274 Threaded plug G1 4 46 1 367324 Filter holder 47 1 367314 Control air filter 48 1 369313 Compressed air filter 9 49 1 367325 Throttle 51 1 2386162 Self locking hexagon nut new 1 9913051 Hexagon nut secured with Loctite 243 old version 52 1 2347028 Piston 10 53 1 2347183 O ring 54 2 37030...
Page 63: ...lange 10 81 1 2347218 Rod seal 82 2 9998675 Threaded plug G1 8 83 1 2347211 Scraper ring 84 1 2347187 Permaglide bushing 85 1 367258 Grounding complete 86 1 Base 87 1 9952667 Clamping bracket 88 1 9921505 Spring washer 89 1 9900701 Socket cap screw with slit 101 1 9992616 Molykote DX grease 102 1 9998808 Mobilux EP 2 grease 103 1 9992590 Loctite 222 105 1 9992528 Loctite 270 106 1 9992831 Loctite ...
Page 64: ... 2 44 36 38 46 42 85 37 45 112 116 86 71 73 50 78 60 67 77 52 63 116 116 116 114 116 70 72 58 87 57 61 54 56 62 55 66 76 42 66 65 74 53 69 83 74 81 51 68 75 a 48 49 47 4 79 108 115 116 116 1 109 111 111 64 8 10 Nm 6 7 lbft 200 Nm 148 lbft 40 Nm 30 lbft 70 Nm 51 lbft 20 Nm 15 lbft 60 Nm 44 lbft 80 5 B_03954 112 116 116 116 116 82 Do not dismount the piston of the spool and sleeve assembly pos 87 ...
Page 65: ...pin 18 2 370309 Valve cover 19 2 370310 Spiral spring 20 2 370311 Screw plug 21 2 370312 Valve body 22 2 9922724 Lock washer 23 2 9974102 O ring 24 1 370316 Flange 12 25 1 9962026 Permaglide bushing 26 1 9971446 O ring 27 1 9974158 Scraper ring D35 28 1 9974159 Rod seal D35 29 1 9998675 Threaded plug 30 2 9998274 Threaded plug 31 1 370306 Air tube 12 32 1 370403 Cylinder tube 12 150 33 1 9971129 O...
Page 66: ...9900314 Socket cap screw 72 4 9920102 Washer 73 3 9925029 Washer 74 5 9971004 O ring 75 1 9971129 O ring 76 1 9971372 O ring 77 2 9974132 O ring 78 1 9992757 Threaded elbow fitting 8 1 8 79 1 9998613 Fitting L 80 1 2330382 IceBreaker label 81 2 370318 Pin for control flange 82 1 9992744 Straight threaded fitting 83 1 9992743 Straight threaded fitting 84 2 9907125 Screw SFS Plastite 45 85 2 9925031...
Page 67: ... 12 complete 2 1 2309974 Pressure regulator valve 12 3 1 2310588 Distribution piece LR D Maxi 12 4 1 9998725 Pressure gauge 0 10 bar d50 5 4 9900360 Hexagon socket cylinder head screw 6 2 9907087 Hexagon socket cylinder head screw 7 1 9974166 O ring 8 2 3105540 O ring 9 1 9971405 O ring 10 1 2310638 Elbow ball valve LR D Maxi 12 11 1 9992616 Molykote DX grease 12 1 9998808 Mobilux EP 2 grease Wear...
Page 68: ...72 300 Designation Order no Order no Order no Order no 1 1 2350033 2350036 2351190 2350037 Connection set LM FS 2 2 368532 Coupling cover stroke 150 3 1 368529 2337924 2337929 370529 Coupling 4 1 368530 370530 Spring 5 3 9920107 9925011 Washer A12 DIN 125 1 6 3 9900157 9907209 Hexagon screws 7 1 9974116 O ring 8 1 368531 Separating agent cup stroke 150 9 3 368533 2359164 370533 Threaded bolt 10 1 ...
Page 69: ...69 ...
Page 70: ...12 11 3 13 46 25 7 42 27 9 4 50 51 8 B_05282 160 Nm 118 lbft 1 100 Nm 74 lbft 61 29 Regarding position 4 Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 3 Fluid section 150 cm3 only 2K Designation Order no Order no Order no 1 1 2340007 Fluid section 2 1 368552 Pipe 3 1 368553 Cylinder 4 1 2338688 Inlet housing 150 PC 5 1 368555 Piston Weari...
Page 71: ...ling collar PE small 103 1 368991 Packing PE TG complete large 1 368993 Packing PE L complete large 104 1 368992 Packing PE T complete large 22 2 368522 Sealing collar TG large 2 368922 Sealing collar L large 2 368900 Sealing collar T large 23 3 368523 Sealing collar PE large 25 2 368525 O ring 27 1 368527 O ring 28 1 368528 O ring 29 1 9999229 Pressure spring 40 1 9998670 Wave spring small 41 1 9...
Page 72: ... Tighten by hand on block If necessary hit the cam with a rubber mallet and use a spanner to hold position 3 Pos K Qty 200 cm3 240 cm3 Designation PE TG PE L PE T PE TG PE L PE T Order no Order no Order no Order no Order no Order no 1 1 2340008 2349152 Fluid section 2 1 2336658 2346793 Pipe 3 1 2336669 2346786 Cylinder 4 1 2338107 Inlet housing 5 1 2336666 2346787 Piston 6 1 2336692 Valve screw 7 ...
Page 73: ... 2346791 Sealing collar PE small 103 1 2341474 2353075 Packing PE TG complete large 1 2342074 2353076 Packing PE L complete large 104 1 2345986 2353077 Packing PE T complete large 22 2 2336688 2346778 Sealing collar T large 2 2341943 2353079 Sealing collar large 2 2343775 2348801 Sealing collar T large 23 3 2336687 2346779 Sealing collar PE large 25 1 369527 O ring 26 1 2336684 2346782 O ring 27 1...
Page 74: ...150 300 cm3 14 4 3FLUID SECTION 300 CM3 60 60 60 62 61 61 300 Nm 221 lbft 250 260 Nm 184 191 lbft 60 60 60 25 26 40 3 4 5 4 5 4 6 7 21 24 9 8 12 28 27 29 103 100 20 19 23 18 17 15 16 15 16 15 14 22 10 10 13 11 34 31 32 30 33 B_05284 1 61 140 Nm 103 lbft 35 ...
Page 75: ...ealing collar T 34 50 17 1 369519 Pressure ring 34 50 18 1 9998671 Spiral wave spring crest to crest 35 8 52 19 1 369510 Valve seat outlet 300 20 1 9971470 O ring 21 1 370505 Piston 300 22 1 370506 Valve screw 300 23 1 370514 Shoulder ring 300 24 1 9941505 Ball 25 1 370501 Connecting flange 26 1 370502 Tube 300 27 4 9907210 Hexagon screw 28 4 9920110 Washer 29 1 9974117 O ring 30 1 2386282 Ball gu...
Page 76: ...82 IceBreaker 150 300 cm3 14 5 HIGH PRESSURE FILTER 90 Nm 66 lbft 140 Nm 103 lbft 12 21 11 10 1 4 7 33 2 3 5 B_04278 23 36 35 36 34 34 20 34 Identification of the filter Tighten pos 3 by hand 530 bar 7687 psi Ball valve version in carbon steel ...
Page 77: ...t 11 1 Filter cartridge 291564 Filter sieve 20 mesh per inch rough 3514069 Filter sieve 50 mesh per inch rough 3514068 Filter sieve 100 mesh per inch medium 295721 Filter sieve 200 mesh per inch fine 12 1 3514058 Cone spring 20 1 9998679 Ball valve 21 1 2325562 Pressure ring d45 23 1 2323718 Hexagon plug 33 1 2325826 Double connector 34 1 9992831 Loctite 542 50 ml 50 cc 35 1 9998808 Mobilux EP2 gr...
Page 78: ...er of the hose Order no Designation 1 2325815 Suction hose DN38 PC complete 2 2329134 LP hose DN38 PN10 EPDM 3 2329591 Heavy duty clamp 48 51 mm 4 2336488 Cone coupling ID38 5 367525 O ring 6 Suction tube DN38 7 2329596 Suction filter DN38 12 8 mesh SSt 8 9992698 Vaseline white PHHV II Wearing part Assembly on the pump see Chapter 13 2 1 14 7 PC SUCTION TUBE 1 2 3 4 5 6 7 B_06995 8 9 Order no Desi...
Page 79: ...er 3 above the crossbar 4 B_05285 3 3 4 Assembly for Tiger Mount bracket holder 3 below the crossbar 4 B_05286 4 3 3 Order no Designation 1 1 2339705 PC heavy duty trolley 3 1 Bracket holder 5 4 9900246 Hexagon screw 6 4 9920102 Washer A8 4 7 4 3155404 Contact washer M8 8 4 9910208 Self locking hexagon nut M8 9 4 9920102 Washer A6 4 or A8 4 10 4 9900130 Hexagon screw ...
Page 80: ...et PC For installation see Chapter 13 3 2 4 9900240 Hexagon screw without shaft 3 10 9955841 Contact washer 4 2 2395578 Connection profile 5 4 9900344 Hexagon socket cylinder head screw 6 4 9955841 Contact washer 7 1 9985613 Elbow 90 GF 92 8 2 2365695 Composite seal G1 9 2 9985671 Hose fitting G1 NW25 10 2 2336526 Heavy duty clamp 11 1 m 2323474 LP hose DN25 PN10 EPDM 12 1 9999042 Loctite 638 13 1...
Page 81: ... 4 1 393369 Elbow 5 3 3306773 Contact washer 6 3 9900150 Hexagon screw without shaft 7 6 3155404 Contact washer M08 8 3 9910107 Hexagon nut M8 9 3 9900109 Hexagon screw without shaft 10 1 2333393 Fitting RF FF M20x1 5 G3 8 PN530 SSt 11 1 2330775 Fitting DF MM G3 8 G3 8 PN530 SSt 12 1 2339609 Fitting SF FM M20 M24 PN530 SSt 13 1 2339606 Fitting RF FM M24 G3 8 PN530 SSt 14 2 2339756 Filler part 15 1...
Page 82: ...809 1998 A1 2009 AC 2010 DIN EN 14462 2015 EN ISO 80079 37 2016 DIN EN ISO 4413 2010 DIN EN 12621 2006 A1 2010 EN ISO IEC 80079 34 2011 DIN EN ISO 4414 2010 DIN EN 1127 1 2011 Applied national technical standards and specifications in particular DGUV regulation 100 500 BGR 500 Chapter 2 29 and 2 36 Identification T3 without dry running protection T4 with dry running protection EU Declaration of Co...
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Page 84: ...ts liquid wagner group com www wagner group com CERTI F I E D Document No 11154963 Version C Order no 2340282 Edition 02 2018 ...
