Wacker Neuson PS2 800 Operator'S Manual Download Page 1 | Manualshive

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Operator’s Manual

Pump

PS2 800
PSA2 800
PSW3 1500

5000187761

02

1111

5 0 0 0 1 8 7 7 6 1

EN

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2
3
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Summary of Contents for PS2 800

Page 1: ...Operator s Manual Pump PS2 800 PSA2 800 PSW3 1500 5000187761 02 1111 5 0 0 0 1 8 7 7 6 1 EN...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...del number item number revision number and serial number Expectations for information in this manual This manual provides information and procedures to safely operate and maintain the above Wacker Neu...

Page 4: ...roved parts attachments or modifications may have the following consequences Serious injury hazards to the operator and persons in the work area Permanent damage to the machine which will not be cover...

Page 5: ...14 3 3 Application Area 14 3 4 Preparing for Installation 15 3 5 Checks to Make Before Installation 16 3 6 Discharge Fittings 17 3 7 Electrical Wiring 17 3 8 Connecting the Power Supply 18 3 9 Cable...

Page 6: ...c_bo5000187761_02TOC fm Table of Contents PS A 2 800 PSW3 1500 6 Technical Data 34 6 1 Standard Specifications 34 6 2 Operating Specifications 35 6 3 Dimensions 36 7 AEM Safety Manual 37 8 Schematics...

Page 7: ...ntial personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or...

Page 8: ...other persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping hot or volatil...

Page 9: ...glasses with side shields Hearing protection Safety toed footwear Replacement parts When replacement parts are required for this machine use only Wacker Neuson replacement parts or those parts equival...

Page 10: ...sociated potential risks and hazards Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that...

Page 11: ...and understanding its contents Mishandling of this product may result in explosion fire or electrical shock Do not pull on the power cord or use the power cord to lift the pump Always use a dedicated...

Page 12: ...ntion to its center of gravity and weight If it is not lowered into place correctly it may fall and be damaged or cause injury When transporting the pump by hand be sure to employ manpower commensurat...

Page 13: ...onents Ref Description Ref Description 1 Lifting handle 8 Seal mechanical 2 Coupling 9 Lubricant 3 Oil lifter 10 Seal dust 4 Oil plug 11 Sleeve 5 Cover suction 12 Housing oil 6 Strainer 13 Wear ring 7...

Page 14: ...tains garden ponds and similar places or to drain a swimming pool the pump must be supplied by an isolating transformer or connected to a Residual Current Device RCD with a residual operating current...

Page 15: ...ntities of earth are sucked up damage resulting from friction in the pump can lead to electrical leakage and shock 3 3 3 Use the pump in the upright position To prevent the pump from becoming submerge...

Page 16: ...tion resistance 20M or greater Note The reference insulation resistance 20M or greater is the value when the pump is new or has been repaired For the reference value after installation see Periodic Ma...

Page 17: ...orming electrical wiring Electrical wiring should be performed by a qualified person in accord with all applicable regulations Failure to observe this precaution not only risks breaking the law but is...

Page 18: ...k shorting or fire Draw power from a dedicated power outlet rated at 15 A or above Sharing the outlet with other equipment may cause overheating at the branch outlet and could result in fire NOTICE Be...

Page 19: ...al shock or fire Be careful not to let the cable assembly be cut or become twisted This may result in damage to the pump electrical leakage electrical shock or fire If it is necessary to submerge the...

Page 20: ...t of the pump Note See Operating Specifications for the rated current of the pump 4 1 4 When powering the pump with a generator be certain the generator is sized to supply the required power for the p...

Page 21: ...an result in electrical shock or electrical leakage When the pump is not used for an extended period be sure to turn off the power circuit breaker etc Deterioration of the insulation may lead to elect...

Page 22: ...operate the pump below the C W L Continuous running Water Level indicated below Failure to observe this condition may result in damage to the pump current leakage or electrical shock Operating Water...

Page 23: ...heavy vibration and malfunctioning Operating Cycle of Automatic Type PSA2 800 Stage Level Relay Unit Pump Water Level 1 When electrodes b of level relay unit a submerge under water the resulting elec...

Page 24: ...Emergency Shutdown Procedure If a breakdown accident occurs while the machine is operating follow the procedure below 4 3 1 Turn off the pump 4 3 2 Disconnect the power supply 4 3 3 Contact the renta...

Page 25: ...acker Neuson representative 4 Consult with your nearest dealer or Wacker Neuson representative regarding overhauls Maintenance and Inspection Pump Weekly Monthly Every 1000 hrs Every 2000 hrs Measure...

Page 26: ...Any cracks in the surface should be repaired by cleaning that area drying it and then applying a touch up coating Note Touch up paint is not supplied Note that some kinds of damage or looseness may re...

Page 27: ...Gasket 4 Allen wrench Pump Model Lubricant Capacity PS2 800 155 ml 5 2 fl oz PSA2 800 PSW3 1500 350 ml 11 8 fl oz Part Replacement Frequency Mechanical seal When lubricant in oil compartment becomes...

Page 28: ...s other than those designated here If repairs are necessary in any other than the designated parts consult your nearest dealer or Wacker Neuson representative Improper repairs can result in electrical...

Page 29: ...g the impeller With a box wrench or other tool remove the acorn nut 6 lockwasher 7 and washer 8 then remove the impeller 9 shaft sleeve 10 and V ring 11 from the shaft 5 5 3 Remove the wear plate 12 f...

Page 30: ...re oriented correctly The raised portion should face the oil casing 13 Press the wear plate firmly onto the surface 5 6 3 Replace the V ring and shaft sleeve as one piece 5 6 4 Align the impeller keyw...

Page 31: ...1 under the strainer stand 2 then remove the strainer stand stud bolts 3 and volute 4 5 7 2 Removing the impeller With a box wrench or other tool remove the acorn nut 5 and lockwasher 6 then remove th...

Page 32: ...rectly The side with the protrusions around the edge should face the volute 4 Press the wear ring firmly onto the surface 5 8 3 Replace the V ring and shaft sleeve as one piece 5 8 4 Align the impelle...

Page 33: ...ide the rated voltage or make sure the cable assembly extension is the proper standard Wrong power frequency Check the nameplate and replace the pump or the impeller Extended operation with a clogged...

Page 34: ...type PS2 800 PSA2 800 Semi open type PSW3 1500 Shaft seal Double mechanical seal Bearing Shielded ball bearing Motor Specification Dry submersible induction motor 2 pole Insulation Class E PS2 800 PSA...

Page 35: ...2 800 PSA2 800 PSW3 1500 Pump Electric power V Ph Hz 220 1 60 110 1 60 220 1 60 220 1 60 110 1 60 Rated current A 5 3 10 1 5 3 13 7 27 1 Starting method Capacitor run Discharge mm in 50 2 80 3 2 Outpu...

Page 36: ...97gb fm 6 3 Dimensions mm in wc_gr005715 283 11 1 187 7 4 593 23 3 600 23 6 518 20 4 80 3 1 221 8 7 50 2 0 50 2 0 80 3 0 122 4 8 50 2 0 162 6 4 187 7 4 221 8 7 162 6 4 187 7 4 2 2 3 8 8 341 13 4 341 1...

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Page 49: ...Schematics wc_tx002013gb fm 49 8 Schematics Ref Description Ref Description 1 Capacitor 7 Heater 2 Main coil 8 Level relay unit 3 Auxiliary coil 9 Transformer 4 Protector 10 Electrode 5 Frame groundin...

Page 50: ...connected to a circuit protected by a fuse use a time delay fuse with this pump Wire Colors B Black V Violet Or Orange G Green W White Pr Purple L Blue Y Yellow Sh Shield P Pink Br Brown LL Light Blue...

Page 51: ......

Page 52: ...02 390 Wacker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 G...

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