Wacker Neuson ET09-02 Operator'S Manual Download Page 216

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8-2

BA ET16 de* 1.0 * et16b800.fm

8 Malfunctions

8.2

Malfunctions of the travelling drive

8.3

Malfunctions of the hydraulic system

Malfunction/sign

Possible cause

Remedy

See

Machine does not stay on track,
machine pulls to the right or left

Wrong track tension

Tighten tracks correctly

7-44

Foreign bodies (stones, for
example) stuck in tracks

Remove foreign bodies

Uneven wear of tracks

Contact a service center

Malfunction/sign

Possible cause

Remedy

See

Hydraulic system overheats

Dirty hydraulic oil radiator

Clean the hydraulic oil radi-
ator

7-33

Hydraulic oil level too low

Adding hydraulic oil

7-39

Malfunctioning or insuffi-
ciently tightened V-belt

Contact a service center

The display element emits a continu-
ous buzzing sound

Malfunctioning pressure
switch of safe load indicator

Stop machine operation
immediately, have the
error repaired by a Wacker
Neuson service center

Controls have no function

Control lever base raised

Lower the control lever
base

4-35

Malfunctioning fuse

Check the fuse

9-5

Upper carriage cannot be swivelled

Upper carriage locked

Remove the pin

6-8

Summary of Contents for ET09-02

Page 1: ...Operator s Manual Track excavator ET16 Machine model E09 02 Edition 1 0 Document order number 1000365220 Language en From serial number WNCE0902PPAL00131...

Page 2: ...hanges to figures and descriptions in this documentation that do not reflect products that have already been delivered and that will not be implemented on these machines Technical data dimensions and...

Page 3: ...4 Labels 3 5 4 Putting into operation 4 1 Cabin 4 1 4 2 Overview of control elements 4 23 4 3 Indicator lights and warning lights overview 4 28 4 4 Preparatory work 4 30 4 5 Starting and stopping the...

Page 4: ...7 18 Tracks 7 43 7 19 Maintenance of attachments 7 46 7 20 Maintenance of options 7 46 7 21 Exhaust gas treatment 7 46 7 22 Machine preservation 7 46 8 Malfunctions 8 1 Diesel engine malfunctions 8 1...

Page 5: ...appendix XI Notified body involved in procedure Fachausschuss Bauwesen Landsberger Str 309 80687 Munich Germany Directives and standards We hereby declare that this product corresponds to the relevan...

Page 6: ...EG 2 BA ET16 de 1 0 et16konf fm Declaration of conformity Notes...

Page 7: ...and the service life of the machine will be increased by following the instructions in the Operator s Manual This is why the Operator s Manual must be kept at hand in the machine The operator must ca...

Page 8: ...ical list B Continuation of an alphabetical list Cross references see page 1 1 page Cross references 7 pos no or table no Cross references Fig 5 Fig no 1 Cross references see chapter 5 2 Accelerator a...

Page 9: ...FGPS Front Guard Protective Structure FOPS Falling Objects Protective Structure if nec if necessary Hydrau lic quick hitch Hydraulic quickhitch for example Easy Lock max maximum min minimum MSWS Mech...

Page 10: ...ight which may be lifted in excavating operations If the upper carriage is rotated pay attention to the values of the load diagrams Cab cabin Enclosed glazed cab Crawling speed Perform machine travel...

Page 11: ...ces between the canopy and cabin are indicated separately Otherwise the terms cab or cabin are used Additional control circuits Additional control circuits required for certain attachments AUX I auxil...

Page 12: ...ronment The most important points are the operator s qualification and power of judgement A well trained operator following the Operator s Manual and maintenance plan ensures a long service life and d...

Page 13: ...Volume unit 1 cm 0 061 in 1 m 35 31 ft 1 ml 0 034 US fl oz 1 l 0 26 gal 1 l min 0 26 gal min Unit of length 1 mm 0 039 in 1 m 3 28 ft Weight 1 kg 2 2 lbs 1 g 0 035 oz Pressure 1 bar 14 5 psi 1 kg cm 1...

Page 14: ...caused by these modifica tions shall not be applicable The safety of the machine can be negatively affected by performing machine modifications without proper authority and by using spare parts equipm...

Page 15: ...Consequences in case of non observance Avoidance of injury or death WARNING WARNING identifies a situation that can cause death or serious injury if it is not avoided Consequences in case of non obser...

Page 16: ...nd repaired only by an authorized service center Required knowledge of operator The operator is responsible for other persons Avoid any operational mode that might be prejudicial to safety The specifi...

Page 17: ...put into operation or operate a damaged or malfunctioning machine If a damage or malfunction occurs during operation put the machine out of operation immediately and secure it against restart Have all...

Page 18: ...the machine only with the seat belt fastened and only from the place provided for this Check the condition and the fastening of the seat belt Have malfunc tioning seat belts and mounting hardware rep...

Page 19: ...onditions of darkness and poor visibility switch on existing work lights and ensure that motorists are not blinded by these lights If the existing lights of the machine are not sufficient for performi...

Page 20: ...s Do not use any liquid or gaseous starting aids for example ether or starting fuel Machine operation Start and operate the machine only with the seat belt fastened and only from the place provided fo...

Page 21: ...r example the registration documents The attachment fitted onto the machine must be empty and in transport position The attachment fitted onto the machine must be equipped with the mandatory lights an...

Page 22: ...and removing a load Wear protective clothing and equipment when fastening guiding and removing loads for example a hard hat safety glasses protective gloves safety boots Do not place lifting and faste...

Page 23: ...he load Stop the machine immediately and stop the engine if persons enter the danger zone Use the machine for lifting gear applications ONLY if the mandatory lifting gear for example a joint rod and l...

Page 24: ...nt works correctly for example the brakes lights Before starting machine travel ensure that nobody is between the machine and the trailer 2 7 Attachment operation Attachments Use only attachments that...

Page 25: ...the machine and the equipment when picking up or lowering an attachment to the ground 2 8 Towing loading and transporting Towing Seal off the danger zone Ensure that no one is near the towing bar or c...

Page 26: ...hin sight or sound of him Observe all movements of the machine and lifting gear Secure the machine against unintentional movement Raise the machine only after it is safely attached and the person atta...

Page 27: ...s of the German employers liability insurance association for construction engineering Bear in mind the weather conditions for example ice snow Ensure the minimum load on the steering axle s of the tr...

Page 28: ...th persons must be authorized and trained for the operation of the machine One person must be seated on the operator seat and stay in contact with the second person Keep a safe distance from rotating...

Page 29: ...rmed under a raised machine attachment support the machine attachment for example with a lift platform trestles ensuring safety and stability Hydraulic cylinders or jacks alone do not sufficiently sec...

Page 30: ...ts Protective structures The cabin rollbar and protective screen are tested protective struc tures and may not be modified for example no drilling bending welding Perform a visual check according to t...

Page 31: ...and visible damage Splashed oil can cause injury and fire Leaking hydraulic and compressed air lines can cause the full loss of the brake effect Have damage and leaks immediately repaired by an author...

Page 32: ...stion engines CALIFORNIA Proposition 65 Warning Engine exhaust some of its constituents and certain vehicle components contain or emit chemicals known to the State of California to cause cancer and bi...

Page 33: ...stem or refuel near open flames Bleed the fuel system and refuel only in well ventilated areas for example due to vapors harmful to health explosion hazard Wipe away fuel spills immediately for exampl...

Page 34: ...y leaves Stop and park the machine only in fire protected areas If the machine is equipped with a fire extinguisher have it installed in its specific location Keep the machine clean to reduce the fire...

Page 35: ...nt Have damaged sound baffles immediately replaced for example an insulating mat muffler Before starting work get informed on the noise level of the machine attachment for example on the adhesive labe...

Page 36: ...2 22 BA ET16 de 1 0 Safety_01_0 fm 2 Safety Notes...

Page 37: ...Machine overview Position Designation Position Designation 1 Boom light 7 Travel gear 2 Boom 8 Track 3 Roof lights option 9 Stabilizer blade 4 Cabin option 10 Attachment option 5 Handholds 11 Shovel...

Page 38: ...nstruction pits A wide range of attachments offers a large number of applications for example hammer operation or bulk material handling with a grab Other application possibilities see chapter Applica...

Page 39: ...age 4 20 Attaching a protective Front Guard protective structure according to EN 474 5 item 5 3 2 1 is not possible Only perform work that does not require a protective Front Guard structure Definitio...

Page 40: ...he machine Wacker Neuson will not be liable for damage resulting from use other than mentioned above The user operating company alone will bear the risk Designated use also includes observing the inst...

Page 41: ...or damaged labels A missing incomplete or poor indication of danger can cause serious injury or death Do not remove warning and information labels Immediately replace damaged warning and information...

Page 42: ...serial no Machine serial number Fahrzeug Modell model mod le Machine designation Leistung performance Engine power Typ version Machine type Betriebsgewicht operating weight poids en charge Operating w...

Page 43: ...cavators This serial number includes additional data for example the manufacturer code and the production site Information Wacker Neuson components for example Easy Lock offset bucket rollbar have num...

Page 44: ...pe label is located on the B pillar on the left Nameplate for FOPS screen category I The type label is located inside the light cover on the left Nameplate for FOPS screen category II The type label i...

Page 45: ...BA ET16 de 1 0 et16e300 fm 3 9 Introduction 3 Warning labels...

Page 46: ...to stay in the danger zone of the machine Position At the front left and right of the chassis Meaning Crushing hazard Do not allow anyone to stay in the danger zone of the machine Position On the lef...

Page 47: ...ulic cylinders couplings etc Position On the boom on the left and right Meaning Read the Operator s Manual before starting the machine Remove the starting key and carry it with you Injury hazard due t...

Page 48: ...ver base Crush Hazard Possible serious machine damage Keep a safe distance from the cabin Crush Hazard Possible serious machine damage During machine operation on slopes pay attention to the maximum g...

Page 49: ...BA ET16 de 1 0 et16e300 fm 3 13 Introduction 3 Labels...

Page 50: ...BP Biohyd SE S 46 2 Panolin HLP Synth 46 3 Other biodegradable hydraulic oil Position Next to the filler neck of the hydraulic oil tank Meaning Lifting eyes Position On the dozer blade on the left an...

Page 51: ...r locked Position On control lever base Meaning Fuses and relays Position On the fuse box Meaning Coolant Position In the engine compartment on the right Meaning Battery master switch Position In the...

Page 52: ...g procedures differing from the ISO controls if the SAE controls are set Position On the roof window Meaning Functions of pedals and control levers for ISO controls Check the selected control mode bef...

Page 53: ...BA ET16 de 1 0 et16e300 fm 3 17 Introduction 3 Meaning option Hydraulic Easy Lock quickhitch Position On the headliner Fig 37...

Page 54: ...3 18 BA ET16 de 1 0 et16e300 fm 3 Introduction ANSI label option...

Page 55: ...e right top on the rear window Position On the front window with the wiper motor Position In the engine compartment above the air filter Position In the engine compartment above the radiator Position...

Page 56: ...ion On the headliner Position On left and right hand undercarriage Position At the front left and right of the chassis Position On the headliner Position On the rear left of the cabin Position On the...

Page 57: ...BA ET16 de 1 0 et16e300 fm 3 21 Introduction 3 Position On the left and right side on the lifting arm Position On the headliner Position On the left side of the chassis Fig 51 Fig 52 Fig 53...

Page 58: ...3 22 BA ET16 de 1 0 et16e300 fm 3 Introduction Position On the left side of the chassis Position On the B pillar on the left Position On the B pillar on the left Fig 54 Fig 55 Fig 56...

Page 59: ...BA ET16 de 1 0 et16e300 fm 3 23 Introduction 3 Position On the B pillar on the left Position On the B pillar on the left Fig 57 Fig 58...

Page 60: ...ET16 de 1 0 et16e300 fm 3 Introduction Position On the headliner Position In the engine compartment above the radiator Meaning Do not use starting aid sprays Position On the engine cover Fig 59 Fig 60...

Page 61: ...Face the machine as you enter and leave it Have damaged climbing aids replaced immediately Do not operate the machine CAUTION Crushing hazard due to unlocked cabin door Unlocked cabin doors can cause...

Page 62: ...the machine see chapter Operation shutting off the machine Cabin entry and exit Information When entering or leaving the cabin the door must be locked in the arrester Information You can climb on and...

Page 63: ...in door lock A clockwise Opening and closing the door Opening Pull the door handle B down Closing Close the door applying firm pressure Opening the door from the inside Press lever C on the door lock...

Page 64: ...and pull the front window forward with handles B on the left and right 2 Release levers A and press the window upward until it engages Closing the upper front window 1 Press levers A on the left and...

Page 65: ...e 1 0 et16i400 fm 4 5 Putting into operation 4 Remove the lower front window Pull the lower front window C out of the guide D and place it in the guides E behind the operator s seat Fig 71 Fig 72 C D...

Page 66: ...th cabin option The front window can be used for exiting the cabin in an emergency WARNING Injury hazard when leaving the cabin in an emergency An emergency exit can cause serious injury or death The...

Page 67: ...nal cord injury due to incorrect seat adjustment An incorrect weight adjustment can cause injury to the spinal cord Ensure that the seat is correctly adjusted to the operator s weight before machine t...

Page 68: ...t 1 Sit down on the operator seat 2 Pull lever B upward and lock seat into place in the required position Backrest adjustment Sit down on the operator seat Backrest inclination to the rear Turn button...

Page 69: ...n Do not fasten a twisted seat belt and do not place it over hard edged or fragile items in your clothes Ensure that the buckle is inserted pull test Do not use seat belt extensions CAUTION Injury haz...

Page 70: ...belt Insert buckle latch A into seat belt buckle B until it engages Unfastening the seat belt Press the red push button D on seat belt buckle B until the buckle latch comes out Longer shorter lap belt...

Page 71: ...he retracting lap belt Insert buckle latch A into seat belt buckle B until it engages Unfastening the retracting seat belt Press the red push button D on seat belt buckle B until the buckle latch come...

Page 72: ...f vision Do not allow anyone to stay in the danger zone Use suitable visual aids if necessary camera mirrors guide for example Additional equipment or attachments must not be installed if they impair...

Page 73: ...e visibility of the rear left edge of the machine in the mirror on the left Ensure visibility of the rear right edge of the machine in the mirror on the right Information Wacker Neuson recommends adju...

Page 74: ...is not available from Wacker Neuson Contact a Wacker Neuson service center for the installation of a fire extinguisher DIN EN 3 A Position of canopy B Position of cabin Information Ensure the firm and...

Page 75: ...nter in case of doubt Retrofit and repair work may only be performed by a Wacker Neuson service center Replace self locking fasteners Information Machine operation is only allowed with a correctly att...

Page 76: ...areas with danger of falling objects Information The protective FOPS structure corresponds to category I according to ISO 3449 1992 The machine owner must ensure that the hazard situation is evaluated...

Page 77: ...sembly 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Tighten hexagon head screws A M6 8 8 to 10 Nm 7 ft lbs on the left and right 3 Tighten hexagon socket screws B M20 8 8 to...

Page 78: ...ith danger of falling objects Information The protective FOPS structure corresponds to category I according to ISO 3449 1992 The machine owner must ensure that the hazard situation is evaluated and th...

Page 79: ...19 Putting into operation 4 Assembly 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Tighten hexagon head screws C M8 10 9 to 35 Nm 26 ft lbs on either fastening point E on th...

Page 80: ...y Restricted visibility e g weather influences dust can cause serious injury or death Resume work only if visibility is no longer restricted NOTICE Do not use brushes steel wool or other abrasive clea...

Page 81: ...another tool can result in a different work area Assembly 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Tighten hexagonal bolts B M8 8 8 to a torque of 25 Nm 18 ft lbs at the...

Page 82: ...4 22 BA ET16 de 1 0 et16i400 fm 4 Putting into operation Power outlet 12 V plug receptacles are located at the right front of the chassis and in the right rear of the cabin Fig 94 Fig 95...

Page 83: ...ion 4 4 2 Overview of control elements This chapter describes the controls and contains information on the function and handling of the indicator lights and controls on the machine The pages stated in...

Page 84: ...4 24 BA ET16 de 1 0 et16i400 fm 4 Putting into operation Cabin overview 2 11 13 7 10 1 12 5 8 16 14 15 4 6 9 3...

Page 85: ...khitch option 5 30 5 Control lever on the left 5 10 6 Control lever on the right 5 13 7 Temperature controller for cabin option 5 12 8 Revolving superstructure lock 6 8 9 Control lever base 4 35 10 St...

Page 86: ...26 BA ET16 de 1 0 et16i400 fm 4 Putting into operation Display element and switches Fig 96 Switch panel on control lever base on the left 38 39 40 26 27 25 28 29 30 31 32 34 35 33 36 36 37 41 42 43 4...

Page 87: ...e 4 28 22 Preheating 4 28 23 Overload warning lamp not assigned 24 Coolant temperature 4 29 25 For Wacker Neuson service center 26 Hour meter maintenance meter 4 29 27 Hour meter maintenance meter cha...

Page 88: ...f the starting key is turned to position 2 The indicator light goes out after the engine is started Increase engine speed if the indicator light illuminates The electrical system works if the indicato...

Page 89: ...ht goes out Stop the engine Check the coolant level Fuel tank capacity Refuel if the segments reach the red range Operating hour meter Counts the engine operating hours with the engine running Mainten...

Page 90: ...control lever base Perform a functional check of the safe load indicator Do not make any modifications that impair visibility The machine does not meet the requirements for conformity and registration...

Page 91: ...rained if necessary 7 27 3 Correct engine oil level 7 30 4 Coolant level OK 7 32 5 Correct oil level in the hydraulic oil reservoir 7 38 6 Glass cleaner in washer reservoir 7 42 7 Lubrication points g...

Page 92: ...ne of the machine 5 45 2 All indicator lights gone out 4 28 3 Coolant temperature of engine in normal range 4 29 4 Do the pedals and control levers work correctly 5 13 5 1 5 Performed functional check...

Page 93: ...ectly adjusted and checked before it is delivered Handle the machine carefully during its first 50 operating hours Do not load a cold engine Warm up the machine at low engine speed and little load do...

Page 94: ...epeat interlock Do not run the starter for more than 10 seconds Wait two minutes so the battery can recover and the starter does not overheat before trying again Information Provide for sufficient ven...

Page 95: ...Fold down the control lever base A 3 Perform machine travel on open terrain 4 Secure the danger zone 5 Stop the machine 6 Fold up the control lever base A 7 Move all control levers and pedals in all...

Page 96: ...edure and repeat it after two minutes If the engine still does not start after a few tries contact a Wacker Neuson service center and have the error rectified 7 Release the starting key as soon as the...

Page 97: ...o rotating parts Rotating parts can cause serious injury or death Open the engine cover only at engine standstill CAUTION Burn hazard due to hot surfaces Can cause serious burns Stop the engine and le...

Page 98: ...oltage 12 V NOTICE Possible damage to machine with empty battery due to voltage peaks NOTICE Possible damage to battery jumper cables when placing them near rotating parts Do not place the battery jum...

Page 99: ...following order A B C D 6 Start the engine of vehicle Y 7 Wait five minutes for the empty battery to be charged a little 8 Start the engine of machine X 9 Switch on the boom light of machine X in ord...

Page 100: ...ration are Increased engine oil consumption Engine oil in the exhaust system causes engine contamination Blue smoke in exhaust gas Stopping the engine NOTICE Possible damage to the engine when it is s...

Page 101: ...ttery isolator switch no sooner than two minutes after shutting off the engine Actuate the battery isolator switch If the vehicle is parked for longer periods of time e g over the weekend If the vehic...

Page 102: ...4 42 BA ET16 de 1 0 et16i400 fm 4 Putting into operation Notes...

Page 103: ...r actuation Manual throttle The engine speed can be variably set with the throttle lever A Movement Drive levers accelerator pedals Steering to the left Steering to the right Rotation to the left Rota...

Page 104: ...ne has two speed ranges that can be selected with the dozer blade lever 1 Speed 1 2 Speed 2 control lamp B appears in the display element Information In speed 2 reduced tractive power jerky movements...

Page 105: ...d During downhill machine travel the automatic hydraulic brake valves prevent the machine from moving faster than the permissible travel speed Information Reduce the speed with the drive levers or acc...

Page 106: ...d death Slowly and carefully actuate the control levers WARNING Accident hazard due to incorrectly rotated upper carriage If rotated incorrectly the upper carriage blocks the visibility of the travel...

Page 107: ...issible payloads Do not turn or swivel the upper carriage and the boom during downhill or uphill machine operation with a full attachment Performing machine travel diagonally on slopes is prohibited S...

Page 108: ...lways perform uphill or downhill machine travel in a straight line When changing position do not exceed a maximum gradient angle of 15 and a maximum lateral angle of inclination of 10 Change position...

Page 109: ...er 10 Downhill machine operation Raise the boom 20 30 cm 8 12 in off the ground and position it straight ahead at the center of the machine In order to minimize the risk of tipping over adapt the trav...

Page 110: ...e pressure in the hydraulic system 6 Remove the starting key and carry it with you 7 Raise the control lever base 8 Close and lock all covers 9 Secure the tracks accordingly for example with chocks bl...

Page 111: ...mounted spotlight option all work lights are switched on and off together The switch is located on the switch panel Information Switch on the working lights in conditions of poor visibility If illumin...

Page 112: ...roof The electric power supply occurs via the 12 volt plug receptacle A Information Observe the national and regional regulations Information With the attached FOPS screen category II no rotating bea...

Page 113: ...ard machine operation Danger of crushing that may lead to serious injuries or death Do not allow anyone to stay in the danger zone Despite the traveling signal the danger zone must also be monitored v...

Page 114: ...is located on the left next to the operator s seat Fig 117 A 0 1 2 Wiper wash sys tem Operation Wipers on Press switch A into position 1 Wipers off Press switch A into position 0 Spraying on Press sw...

Page 115: ...rols SAE controls Required function Control levers1 1 The control levers shown are symbolic representations Control lever1 Left Right Left Right Rotating the upper carriage to the left Rotating the up...

Page 116: ...ediate vicinity of walls parts of buildings or other obstacles Ensure that there are no obstacles is in the danger zone Information As long as the hydraulic fluid has not reached its operating tempera...

Page 117: ...lable as an option This results in a different control lever operation WARNING Accident hazard due to modified control mode Modified controls can cause incorrect operation and serious injury or death...

Page 118: ...in the danger zone NOTICE Lowering the stabilizer blade too deeply into the ground can create increased resistance Slightly raise the stabilizer blade The clearance between the stabilizer blade and t...

Page 119: ...the desired position Information In order to ensure maximum stability during work Only perform work with an extended telescopic travel gear Lower the stabilizer blade and turn out the extensions Posit...

Page 120: ...er blade a little 2 Shut off the engine and store the ignition switch key safely 3 Pull out the bolts A left and right 4 Screw in the dozer blade preparation B left and right 5 Insert the bolts A left...

Page 121: ...aight ahead at the center of the machine If a hose bursts on the telescopic cylinder lower the boom immediately to prevent the machine from tipping over Extend and retract the travel gear only on hori...

Page 122: ...4 Using the boom and dozer blade raise the vehicle so that it is no longer in contact with the ground and no foreign body is in the travel gear during extension or retraction 5 Raise the control lever...

Page 123: ...e 10 Set lever A in position 1 Information In order to ensure maximum stability during work Only perform work with an extended telescopic travel gear Lower the stabilizer blade and turn out the extens...

Page 124: ...andatory limits of the work area Do not hammer horizontally or upward Only break with the attached shatter protection WARNING Accident hazard due to tipping over of machine A tipping machine can cause...

Page 125: ...e Powertilt unit beyond 30 during breaker operation otherwise the load on the boom increases tremendously Stop machine operation immediately if a hydraulic hose moves back and forth in an unusual mann...

Page 126: ...er operation Position Switch on Actuate the pedal A to the left Switch off Release the pedal A Fig 139 A Oil flow Position To the line on the left Actuate pedal A to the left To the line on the right...

Page 127: ...e to stay in the danger zone During locking and unlocking procedures make sure that hands and feet are not crushed Only use undamaged attachments and quick coupler systems Before starting any work and...

Page 128: ...dge C of the attachment touches the quick coupler system 4 Screw in the quick coupler system A until the attachment lies completely on the quick coupler system A due to its weight 5 Shut off the engin...

Page 129: ...arting any work and after every locking process press the attachment to the ground and quickly move it back and forth over just over the ground a few times The attachment may not detach from the quick...

Page 130: ...e ignition switch key safely 3 Turn the socket wrench D counter clockwise until the bolts E are completely retracted The quick coupler system is unlocked 4 Remove the socket wrench 5 Start the engine...

Page 131: ...or the operation of the vehicle Observe the operator s manual of the quickhitch system or the attachment Nevertheless should a non released HSWS be used the following points must also be observed If r...

Page 132: ...RNING Crushing hazard when picking up attachments If an attachment is not locked correctly it can come off and cause serious injury or death Do not allow anyone to stay in the danger zone Only use und...

Page 133: ...an attachment 1 Hook up the quick coupler system A in the bolts B of the attachment receptacle 2 Extend the bucket cylinder so that pin C of the attachment touches the quickhitch 3 Check whether the...

Page 134: ...engages 7 Release the dozer blade lever J and foot operated touch button E The quickhitch closes Check pin F must be fully retracted 8 Press switch D to position 2 The quickhitch is disabled and the...

Page 135: ...k and after every locking process press the attachment to the ground and quickly move it back and forth over just over the ground a few times to check the secure locking The attachment may not detach...

Page 136: ...k coupler system Stop the engine and remove the starting key Raise the control lever base Rotate bolt A so that the pin B fits in the recess C 2 Press in the bolt A and turn until it is held in its po...

Page 137: ...ng is located to the left on the quick coupler system Stop the engine and remove the starting key Raise the control lever base Rotate bolt A so that the pin B fits in the recess C 2 Pull out the bolt...

Page 138: ...D and press it to position 1 The quickhitch is enabled and the buzzer sounds 3 Press and hold the foot operated touch button E and at the same time pull back the J dozer blade lever The quickhitch op...

Page 139: ...se the dozer blade lever J and foot operated touch button E The quickhitch closes Check pin F must be fully retracted 6 Press switch D to position 2 The quickhitch is disabled and the buzzer does not...

Page 140: ...ting key to position 1 5 Move the control lever or the slide switch of the hydraulic circuit in all directions repeatedly 6 Remove the starting key and carry it with you The grab hose couplings can no...

Page 141: ...WARNING Burn hazard due to hot hydraulic oil Hot hydraulic oil can cause burns to the skin If a hose bursts move the control elements to neutral position so that as little hydraulic oil as possible e...

Page 142: ...lowering if possible see chapter 5 12 Emergency lowering on page 5 52 5 Raise the control lever base 6 Remove the starting key and lock the cabin 7 Secure the machine and the attachment 8 Contact a W...

Page 143: ...wound seems insignificant Hydraulic oil causes blood poisoning WARNING Accident hazard when picking up attachments Picking up attachments incorrectly can cause serious injury or death Wear protective...

Page 144: ...the attachment to the ground without too much pressure otherwise the resistance is too high when the pins are removed Re equipping the attachments is described below for a bucket Follow the special i...

Page 145: ...essure has been released otherwise pressure can be created again Re equipping Removing 1 Lower the bucket to level ground with the flat side facing downward 2 Stop and park the machine Stop the engine...

Page 146: ...reparing lubrication 3 Apply grease to the pins and articulations before inserting them 4 Start the engine 5 Straighten the stick so that bores D and E are flush 6 Stop the engine Raise the control le...

Page 147: ...hapter Operation driving on slopes Stop machine operation immediately if persons do not stay clear of the danger zone Seal off the danger zone should it not be possible to keep a sufficient safety dis...

Page 148: ...force of the upper carriage to tear down walls or to create level surfaces Never ram the attachment into the ground when swiveling the upper carriage Working with the drive force Do not ram the attach...

Page 149: ...Do not use the dead weight of the machine for work Use the force of the hydraulic cylinders exclusively Fully lowering the stabilizer blade Apply the full weight of the machine over the entire width o...

Page 150: ...y as well as changing direction suddenly on rough terrain The dozer blade must be at the front during travel speed 2 Operation in water Water must not reach any further than the upper edge of the tens...

Page 151: ...excavation force is achieved at an angle of 80 to 120 between the boom and the stick 1 Penetrate into the ground with the bucket 2 Lower the stick and at the same time position the bucket so that the...

Page 152: ...th the wind behind you to keep the dust away from your eyes air filters and fans If possible the site dumper and the working direction of the bucket should form an angle of 45 Grading The stabilizer b...

Page 153: ...g digging work Wacker Neuson recommends that you observe the following points Exits from pits must be outside the digging line and as level as possible Dig by removing adjacent strips if possible Ensu...

Page 154: ...not allow anyone to stay in the danger zone Stop machine operation immediately as soon as someone enters the danger zone Observe the following during emergency lowering 1 Turn the starting key to posi...

Page 155: ...ys require coding With this the coding of the starting keys is completed Coding can be performed for a maximum of 10 starting keys Information The procedure is automatically cancelled if no key requir...

Page 156: ...uson backhoe buckets can also be used for shovel bucket operation NOTICE The stick can be damaged if it is hit by the bucket base Do not tilt out the bucket completely if it is used as a shovel bucket...

Page 157: ...high pressure cleaner in a suitable place see chapter 7 5 Cleaning and maintenance on page 7 21 3 Check the machine for leaks and loose nuts screws and connections 4 Carefully clean and dry the entire...

Page 158: ...ne machine fluids in the units or reservoirs and add fluids if necessary 11 If the machine was out of operation for over 6 months change the oil in the gearbox engine hydraulic oil reservoir and other...

Page 159: ...Neuson service center Observe the corresponding national guidelines regarding disposal Environment Do not allow environmentally damaging wastes to get into the ground or stretches of water and dispose...

Page 160: ...5 58 BA ET16 de 1 0 et16b510 fm 5 Operation Notes...

Page 161: ...pe Load the machine Wear protective equipment Start machine travel and tow away slowly NOTICE The machine can be damaged during towing Tow the machine away only from the immediate danger zone until it...

Page 162: ...that the machine can be towed safely 3 Only use towing eye A 4 Secure shackle B with the shackle pin and a lock pin 5 Install towing equipment of appropriate size on the shackle 6 Start machine travel...

Page 163: ...ne to stay in the danger zone Bear in mind the transport weight on the machine s type label Tie down the machine only at the indicated tie down points Observe the loading weight Add the weight of subs...

Page 164: ...e 6 Start the engine 7 Raise the boom and the stabilizer blade to avoid touching the access ramps 8 Carefully drive the machine onto the middle of the transport vehicle 9 Move the machine to transport...

Page 165: ...ger zone Bear in mind the transport weight on the machine s type label Observe the loading weight Add the weight of subsequently installed accessories to the weight of the vehicle The machine may only...

Page 166: ...g eyes indicated below Information Extended cabin lifting lugs are available for loading the crane with attached FOPS screen category I Fig 201 A B Position Lifting eye Quantity A Stabilizer blade 2 B...

Page 167: ...ne 13 Operate the control lever repeatedly to release the pressure in the hydraulic system 14 Raise the control lever base 15 Remove the starting key and carry it with you 16 Safely store all loose ob...

Page 168: ...the exhaust pipe before transporting the machine through wet weather Revolving superstructure lock The revolving superstructure lock locks the revolving superstructure during transport NOTICE Possible...

Page 169: ...ge to the machine or personal injury caused by failure to observe the specific information and descriptions Important safety instructions on maintenance Follow all safety instructions given in this Op...

Page 170: ...7 2 BA ET16 de 1 0 et16w700 fm 7 Maintenance Maintenance label Some maintenance work may only be performed by a Wacker Neuson service center see maintenance schedule Fig 209...

Page 171: ...ine Replacing the engine oil filter Engine Replacing the V belt Engine Checking V belt tension Engine Replace the air filter element Engine Checking valve clearance Travelling drive Check the gearbox...

Page 172: ...dirt Clean the lights light system signaling systems Hydraulic quickhitch system check acoustic warning system 5 30 Check the threaded fittings of the protective structures canopy for example for tigh...

Page 173: ...very 50 operating hours user Page Lubricate the machine according to the lubrication schedule 7 9 Clean the lights light system signaling system acoustic warning system Check V belt condition and tens...

Page 174: ...el of an authorized service center Only once after the first 50 operating hours Wacker Neuson service center Changing engine oil Replacing the engine oil filter Replace the hydraulic oil filter Replac...

Page 175: ...ch system 10 hours of operation daily Clean bolt guide G 50 hours of operation weekly Clean the bolt contact surface H 50 hours of operation weekly Clean bottom side of the quick coupler system J 50 h...

Page 176: ...ntrol lever repeatedly to release the pressure in the hydraulic system 6 Raise the control lever base 7 Remove the starting key and carry it with you 8 Safely store all loose objects 9 Close the windo...

Page 177: ...BA ET16 de 1 0 et16w700 fm 7 9 Maintenance 7 Lubrication plan 10 1 2 2 3 8 Fig 211 3 7 5 11 11 11 7 5 9 4 4 1 6...

Page 178: ...ver base 3 Spray the guide lever A and springs B with semi fluid grease 4 Raise and lower the control lever base several times Information Keep the lubrication points clean and remove any escaping gre...

Page 179: ...lade to the ground 3 Stop the engine remove the starting key and carry it with you 4 Apply grease to lubrication point 10 with two strokes of the grease press 5 Start the engine raise the boom and the...

Page 180: ...CH 4 CI 4 ACEA E3 E4 E5 15 C 5 F 45 C 104 F About 3 4 l 0 9 gal ACEA E3 E4 E5 SAE10 W 40 4 4 According to DIN 51511 Hydraulic oil reservoir Hydraulic oil Eurolub HVLP 465 5 According to DIN 51524 sec...

Page 181: ...oil the content of mineral oil should not exceed 2 of the system fill in order to avoid foaming problems and to ensure biological degradability When running the machine with biodegradable oil the same...

Page 182: ...n the engine cover only at engine standstill Remove the starting key and carry it with you CAUTION Burn hazard due to hot surfaces Can cause serious burns Stop the engine and let hot surfaces cool dow...

Page 183: ...lubrication 2 Turn the starting key in lock A anticlockwise 3 Pull the lever B to the rear and open the engine hood 4 Secure the engine hood with a lock C Closing the engine cover 1 Lift the latch C...

Page 184: ...e engine See Preparing lubrication 2 Loosen screws A and remove cover Close Lock in the reverse order Cover on the left Open 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Ope...

Page 185: ...avel is only allowed on absolutely level ground Avoid tipping movements of the machine under all circumstances Machine travel in areas involving a risk of falling objects is prohibited WARNING Acciden...

Page 186: ...engine See Preparing lubrication 2 Connect plug A on the right next to the seat 3 Hook up the lifting gear to the cabin lifting lugs B see chapter Crane lifting on page 6 5 4 Loosen the rear cabin sc...

Page 187: ...Maintenance 7 6 Remove the screws F left and right in the footwell 7 Remove the screws G in the footwell 8 Raise the cab 9 Put the cabin down on level ground and secure it against tipping over Fig 22...

Page 188: ...1 0 et16w700 fm 7 Maintenance Assembly Perform the disassembly procedure in the reverse chronological order Tighten screws with the following torques Screws Torque Nm ft lbs C M12 10 9 110 81 F M12 1...

Page 189: ...agents can be harmful to health Use only suitable cleaning agents Ensure sufficient ventilation NOTICE Damage to rubber and electrical parts when cleaning with solvents Do not use solvents benzine or...

Page 190: ...g High pressure cleaner Cover electric parts Do not point the water jet directly at electric parts and damping material Cover the vent filter on the hydraulic oil reservoir and the filler caps for fue...

Page 191: ...destroy the fabric Cleaning in a saline environment 1 Park the machine in a wash bay or place 2 See Preparing lubrication 3 Check the machine for salt deposits or corrosion Have corrosion removed by...

Page 192: ...nt wet stack fill up the fuel tank completely at the end of each workday Information Do not run the fuel tank completely dry Otherwise air is drawn into the fuel system This requires bleeding the fuel...

Page 193: ...cool down CAUTION Health hazard due to diesel fuel Diesel fuel and fuel vapors are harmful to health Avoid contact with the skin eyes and mouth Seek medical attention immediately in case of accidents...

Page 194: ...cles of dirt can cause increased engine wear malfunctions in the fuel system and reduced effectiveness of the fuel filters Refueling from barrels If refueling from barrels cannot be avoided note the f...

Page 195: ...er Bleeding the fuel system on page 7 28 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Prepare a suitable container for collecting the fuel water mixture 3 Open the engine co...

Page 196: ...2 Remove the starting key and carry it with you 3 Fill up and close the fuel tank 4 Turn the starting key to the first position 5 Wait about 5 minutes while the fuel system bleeds itself automatically...

Page 197: ...ICE Damage due to wrong engine oil Use engine oil according to Fluids and lubricants list Have the oil changed only by a Wacker Neuson service center NOTICE Damage due to adding engine oil too quickly...

Page 198: ...e in oil dipstick A completely 8 Close and lock the engine cover Filling up engine oil 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Open the engine cover 3 Open filler cap B...

Page 199: ...and antifreeze are easily flammable fluids that can cause serious burns or death if they are brought into contact with fire or open flames Wear protective equipment Only perform maintenance on an engi...

Page 200: ...e engine Observe the coolant compound table Adding coolant 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Carefully unscrew filler cap C and release the pressure 3 Open filler...

Page 201: ...a day In dusty or dirty work conditions clean more frequently than indicated in the maintenance plan NOTICE Damage to radiator fins during cleaning Keep a safe distance from the radiator during cleani...

Page 202: ...rews at the induction manifold and the clamps for tightness Dirt indicator NOTICE Damage to diesel engine due to dirty air filter Do not clean the air filter but rather have them replaced Do not use a...

Page 203: ...ne damage due to intake of dirty air Check once a day for cleanliness before putting the machine into operation 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Remove the start...

Page 204: ...is open Checking V belt tension 1 Stop and park the machine Stop the engine See Preparing lubrication 2 Raise the control lever base 3 Remove the starting key and carry it with you 4 Let the engine co...

Page 205: ...essure inside the reservoir Wear protective equipment If oil contacts the eye flush immediately with clean water and seek medical treatment Malfunctioning or leaking threaded fittings hose connections...

Page 206: ...ydraulic oil level 1 Park the vehicle on firm level and horizontal ground 2 Position the boom straight ahead at the center of the machine see figure 3 Lower the boom and the stabilizer blade to the gr...

Page 207: ...he air cleaner B 4 Add hydraulic oil up to the corresponding mark 5 Check the hydraulic oil level on sight glass A 6 Add if necessary and check again 7 Screw in the air cleaner B tightly 8 Close and l...

Page 208: ...from the date of manufacture even if they do not seem to be damaged In this respect Wacker Neuson recommends that you observe all the relevant safety regulations for hydraulic lines as well as the sa...

Page 209: ...lfunctioning batteries Batteries give off explosive gases that can cause deflagrations if ignited Wear protective equipment Fire open flames and smoking is prohibited Do not jump start the engine if t...

Page 210: ...pter Cabin fuse box on page 9 6 Battery The battery may be checked disconnected charged and replaced only by a Wacker Neuson service center 7 14 Heating ventilation and air conditioning system Not ava...

Page 211: ...e evenly and horizontally by means of the boom and stabilizer blade 3 Place the tracks so that mark A is in the middle between drive pinion B and track tension roller C 4 Stop the engine 5 Operate the...

Page 212: ...e skin and cause serious injury or death Open the lubricating valve only very carefully and do not unscrew it more than one revolution Wear protective equipment Contact a Wacker Neuson service center...

Page 213: ...r Neuson service center if track tension still is too low after pumping in more grease Reducing tension 1 Place a suitable container underneath to collect the grease 2 Slowly turn the lubricating valv...

Page 214: ...of the attachments 7 20 Maintenance of options Have a Wacker Neuson service center check all eyes regularly Machine lifting eyes Attachment lifting eyes Attachment load hooks Tie down points Towing e...

Page 215: ...ts Engine oil level too low Adding engine oil 7 30 Dirty air filter Contact a Wacker Neuson service center 7 34 Dirty radiator fins Cleaning the radiator 7 33 Coolant level too low Adding coolant 7 32...

Page 216: ...Remedy See Hydraulic system overheats Dirty hydraulic oil radiator Clean the hydraulic oil radi ator 7 33 Hydraulic oil level too low Adding hydraulic oil 7 39 Malfunctioning or insuffi ciently tighte...

Page 217: ...ating indicator light yellow remains illuminated when the engine runs Malfunctioning starter Malfunctioning dis play element Indicator light for engine oil pressure red illuminates and the buzzer soun...

Page 218: ...8 4 BA ET16 de 1 0 et16b800 fm 8 Malfunctions Notes...

Page 219: ...aspirated engine fuel injection system Indirect Engine management Mechanical Displacement 1116 cm 68 cu in Nominal bore and stroke 76 x 82 mm 2 9 x 3 2 in Power 13 2 kW at 2 200 rpm 17 7 hp at 2 200 r...

Page 220: ...diesel engine Intake system Naturally aspirated engine fuel injection system Indirect Engine management Mechanical Displacement 1 266 cm 77 in Nominal bore and stroke 80 x 84 mm 3 1 x 3 3 in Power 13...

Page 221: ...0 26 3 7 180 7 Work hydraulics ET16 Type of control Load pressure independent flow distribution LIFD Number type of pumps 1 Flow rate 33 3 l min 8 8 gal min Operating pressure for operating and travel...

Page 222: ...fuse is blown again directly do not put the machine into operation and contact a Wacker Neuson service center NOTICE Explosion hazard in case of incorrect handling of fuses Use only specified fuses Do...

Page 223: ...compartment Remove the screw A and remove the battery cover Fig 247 A Fuses relays ET16 F1 Main fuse 40 A air pressure sensor output adaptation Yanmar 3TNV80F SSNS2 K6 Preheating time lag relay K7 St...

Page 224: ...250 Fuse Ampere ET16 F2 10A Relay display cutoff solenoid F3 10A Boom light F4 15A Roof light F5 10A Valves horn driving signal speed 2 F6 15A Heating F7 10A Wiper interior light F8 10A Rotating beaco...

Page 225: ...1480 1 092 1770 1 305 870 642 1250 922 M30 1420 1 047 2010 1 482 2400 1 770 1200 885 1700 1 254 Tightening torques fine pitch thread Property class 8 8 10 9 12 9 8 8 10 9 Screw dimen sions Screws acco...

Page 226: ...d water Coolant2 2 Do not mix the coolant with other coolants Up to C F by volume by volume 37 34 6 50 50 ET16 Yanmar 3TNV76 SNS2 Measured sound power level LwA 1 1 According to ISO 6395 EC Directives...

Page 227: ...s than 0 5 m s during correct machine operation Uncertainty of measurement K has been taken into account for the specified values The degree of vibration is influenced by various parameters Some of th...

Page 228: ...to obtain the estimated vibration level Note For further vibration indications refer to the indications in ISO TR 25398 Mechanical Vibrations Directive on Estimation of whole body vibration during ope...

Page 229: ...rm the following activities smoothly without any jerks Steering Brakes Acceleration Shifting gears Move attachments without any jerks Adapt your speed and the itinerary to minimize vibration Travel ar...

Page 230: ...ving machines This method is based on vibration measurements under real operating conditions for all machines Read the original guidelines This chapter summarizes part of the legal regulations However...

Page 231: ...standard travel gear short shovel arm Weight kg lbs Transport weight1 1 Transport weight basic machine 10 fuel capacity 1402 3 091 Operating weight 2 2 Operating weight basic machine full fuel tank b...

Page 232: ...an be damaged due to unreleased attachments Only use the attachments specified in the table Compare the weight of the attachment and its maximum payload with the indications in the relevant lift capac...

Page 233: ...082 2 9 66 146 ET16 Easy Lock system Bucket type Width mm in Capacity m3 ft3 Weight kg lbs Bucket 250 10 0 023 0 8 31 68 Bucket 300 12 0 028 1 0 34 75 Bucket 400 16 0 037 1 3 39 86 Bucket 500 20 0 04...

Page 234: ...9 16 BA ET16 de 1 0 et16t900 fm 9 Technical data Excavator forces According to ISO 6015 ET16 Max tearout force short stick 7 9 kN 1 776 lbf Max breakout force at bucket tooth 15 3 kN 3 440 lbf...

Page 235: ...en it tips over The weight of the attachment and load must be subtracted from the weight specified in the corresponding column in the table Pay attention to the density of the load Do not exceed the w...

Page 236: ...9 18 BA ET16 de 1 0 et16t900 fm 9 Technical data Legend Designation Explanation A Reach from live ring center B Load hook height max Authorized lift capacity with horizontal boom...

Page 237: ...imiting valves the hydraulic output and the hydraulic system s stabilizing features Neither 75 of the static tilt load nor 87 of the hydraulic lift capacity is exceeded Calculation basis according to...

Page 238: ...661 0 5 m 1 8 365 805 160 353 155 342 410 904 175 386 165 364 725 1598 295 650 280 617 0 0 m 0 0 350 772 165 364 155 342 385 849 170 375 165 364 715 1576 285 628 270 595 A max 3 0 m 9 10 2 0 m 6 7 B...

Page 239: ...1 8 365 805 195 430 270 595 410 904 210 463 290 639 725 1598 355 783 505 1113 0 0 m 0 0 350 772 195 430 275 606 385 849 205 451 300 661 715 1576 345 761 495 1091 A max 3 0 m 9 10 2 0 m 6 7 B Across st...

Page 240: ...9 22 BA ET16 de 1 0 et16t900 fm 9 Technical data Dimensions 1462 4 10 3648 12 1065 3 6 1250 4 1 1300 4 3 2283 7 6 990 3 3 980 3 3 230 9 230 9 215 8 5 235 9 3 270 10 6 3606 11 10 Fig 251...

Page 241: ...rt length short stick 3645 mm 12 Transport length long stick 3605 mm 11 10 Max digging depth 2240 mm 88 in Length with short shovel arm 940 mm 37 in Length with long shovel arm 1100 mm 43 in Max verti...

Page 242: ...9 24 BA ET16 de 1 0 et16t900 fm 9 Technical data Notes...

Page 243: ...ture 4 29 Cooling system 7 31 Correcting track tension 7 44 Crane lifting 6 5 D Danger zone 5 45 Designated use 3 4 Determining the loading weight 9 13 Diesel engine malfunctions 8 1 Diesel fuel speci...

Page 244: ...ties and prerequisites 7 1 Maintenance accesses 7 14 Maintenance of attachments 7 46 Maintenance of the electrical system 7 41 Maintenance plan 7 4 Maintenance schedule of Lehnhoff mechanical quickh i...

Page 245: ...0 Switches 4 26 Swiveling the boom 5 24 T Technical data 9 1 Engine 9 1 Tie down points 6 3 Tightening the tracks 7 45 Tightening torques 9 7 Towing 6 1 Tracks 7 43 9 3 Transportation 6 1 Transporting...

Page 246: ...S 4 BA ET16 de 1 0 et16en1_0SIX fm Index...

Page 247: ...at have already been delivered and that will not be implemented on these machines Technical data dimensions and weights are only given as an indication Responsibility for errors or omissions not accep...

Page 248: ...Wacker Neuson Linz GmbH Flughafenstr 7 A 4063 H rsching Phone 43 0 7221 63000 Fax 43 0 7221 63000 2200 E mail office linz wackerneuson com www wackerneuson com Order no 1000365220 Language en...

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Wacker Neuson ET09-02, Operator'S Manual

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