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Wacker Neuson DPU 3050H Operator'S Manual Download Page 36

9 Maintenance

36

9

Maintenance

 

WARNING

Improper handling can result in injury or serious material damage.

f

Read and follow all safety instructions of this operator's manual, see chapter 

Safety

.

WARNING

Injury may be caused by uncontrolled startup and moving parts.

f

Carry out maintenance work only when the engine is off.

WARNING

Danger of poisoning by exhaust fumes.
Exhaust fumes contain toxic carbon monoxide that can lead to unconscious-
ness or death.

f

Carry out maintenance work only when the engine is off.

Summary of Contents for DPU 3050H

Page 1: ...5200001077 05 0811 5 2 0 0 0 0 1 0 7 7 Operator s Manual Vibratory Plate DPU 3050H DPU 3750Hts EN...

Page 2: ...rer Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 80809 M nchen www wackerneuson com Tel 49 0 89 354 02 0 Fax 49 0 89 354 02 390 Translation of the original operator s manual in German 0217755e...

Page 3: ...ty during the operation of hydraulic machines 20 3 9 Maintenance 20 3 10 Safety and information labels 22 4 Scope of delivery 24 5 Structure and function 25 5 1 Application 25 5 2 Functional descripti...

Page 4: ...aner maintenance indicator 39 9 2 3 Cleaning the air cleaner 40 9 2 4 Checking the water separator 41 9 2 5 Checking engine oil level 42 9 2 6 Changing the engine oil 43 9 2 7 Checking filling hydraul...

Page 5: ...ccordance with the instructions in this operator s manual Your reward will be troublefree operation and a high degree of availability Defective machine parts must be replaced immediately Please contac...

Page 6: ...notice indicates immediate hazards that result in serious injury or even death f Danger can be avoided by the following the actions mentioned WARNING This warning notice indicates possible hazards tha...

Page 7: ...liate or your Wacker Neuson dealer You can find the addresses in the Internet at www wackerneuson com The address of the manufacturer is located at the beginning of this operator s manual 2 3 Describe...

Page 8: ...iquely identifies your machine This infor mation is needed to order spare parts and when requesting additional technical information f Enter the information of your machine into the following table It...

Page 9: ...nance instructions Any other use is regarded as improper Any damage resulting from improper use will void the warranty and the liability on behalf of the manufacturer The operator assumes full respons...

Page 10: ...Maintenance Regular maintenance work is required in order for the machine to operate prop erly and reliably over time Failure to perform adequate maintenance reduces the safety of the machine Strictl...

Page 11: ...s or to the future owner of the machine Country specific regulations Observe the country specific regulations standards and guidelines in reference to accident prevention and environmental safety for...

Page 12: ...governing safety Your company or the operator has assigned you to work independently with this machine Incorrect operation Incorrect operation or misuse by untrained personnel can endanger the health...

Page 13: ...rmissible noise levels individual rating level It may therefore be necessary to wear ear protection You can find the exact value in the chapter Technical Data When wearing ear protection while working...

Page 14: ...r downward Put the operating controls and moving parts in their transport position Secure the machine with load securing straps so that it cannot tip over fall down or slide away Only use the attachme...

Page 15: ...tion and warning notices located on the machine and in the operator s manual Never attempt to start a machine that requires maintenance or repairs Start the machine as directed in the operator s manua...

Page 16: ...al instructions and guidelines to minimize vibration stress Details on vibration stress associated with the machine can be found in the chap ter Technical Data 3 6 Safety during the operation of vibra...

Page 17: ...ceed the maximum tilt the engine lubrication system will fail and thus inevitably damage important engine parts Check the effects of vibration Compacting work in the vicinity of buildings can lead to...

Page 18: ...d when refueling Read and follow all safety instructions Otherwise there is a risk of personal injury and or damage to property Do not start the engine near spilt fuel or if you smell fuel this may ca...

Page 19: ...p to the maximum marking If there is no Maximum mark ing do not fill up the tank completely Lock the fuel cap securely after refueling Operation in closed rooms In closed or partially closed rooms suc...

Page 20: ...cording to the applicable regula tions for environmental protection 3 9 Maintenance Maintenance work Service and maintenance work must only be carried out to the extent described in these operating in...

Page 21: ...dismantle safety devices they must be reassembled and checked immediately after completing maintenance work Always tighten loosened screw connections complying with prescribed starting torque Handling...

Page 22: ...place any missing or illegible labels The item numbers for the labels are in the parts book Pos Label Description 1 If the machine falls it can cause severe crushing injuries f Only lift the machine w...

Page 23: ...f the engine crankcase breather 5 If the machine falls it can cause severe crushing injuries f Do not lift the machine by the guide handle or the center pole 6 Wear personal protective gear to avoid i...

Page 24: ...very The machine is delivered fully assembled and after unpacking it is ready for op eration The scope of delivery includes Machine Operator s manual Parts book Item Designation Item Designation 1 Mac...

Page 25: ...ral vibrator with directional vibrations This principle allows you to change the direction of vibration by simply turning the eccentric weights 9 This makes a gradual transition possible between the v...

Page 26: ...perly The speed of the drive motor 13 can be varied at the throttle lever 2 The upper mass 5 and the base plate 10 are connected to each other via 4 vibration damping vibration dampers 6 This damping...

Page 27: ...6 Components and operator s controls Machine Item Designation Item Designation 1 Central suspension 6 Integrated driving mechanism 2 Fuel tank 7 Guide handle 3 Battery 8 Control handle 4 Recoil starte...

Page 28: ...onents and operator s controls 28 Electronic starter only certain machine types Item Designation Item Designation 1 Operation control lamp 3 Oil pressure control lamp 2 Charging control lamp 4 Ignitio...

Page 29: ...nd tested hoisting gear and lifting tackle safety load hooks of sufficient lifting capacity f Only lift the machine by the central suspension f Attach the machine firmly to the hoisting gear f Do not...

Page 30: ...hicle 7 If you transport the vibrating plate compactor on the cargo area of a vehicle strap it down securely at the protective frame 3 Item Designation Item Designation 1 Guide handle 3 Tie down lugs...

Page 31: ...start the engine check the following Fuel level Motor oil level Air cleaner Water separator Fuel lines for leaks External screw connections for tightness WARNING Improper handling can result in injur...

Page 32: ...stable 1 Set throttle lever to position 1 2 Slowly pull out the recoil starter until you feel compression 3 Let the cable rewind from this compression point 4 Start now by gradually accelerating the e...

Page 33: ...t the key into the ignition lock 3 Turn key to position II and release when the engine has started Note Abort the start attempt after no more than 15 seconds Note Do not turn the key to position 0 or...

Page 34: ...escarpments Always stand above the machine on a slope Start at the bottom of a slope slopes that can be easily managed in an up ward direction can be safely traveled in a downward direction also Never...

Page 35: ...ottle lever to position 0 2 Press the OFF switch Only for machine types with electronic starter 3 Turn key to position 0 4 Remove key if necessary Note To prevent battery discharge always remove the k...

Page 36: ...operator s manual see chapter Safety WARNING Injury may be caused by uncontrolled startup and moving parts f Carry out maintenance work only when the engine is off WARNING Danger of poisoning by exha...

Page 37: ...s cold Have these tasks carried out by the service department of your Wacker Neuson con tact person Maintenance work Daily before operation Daily after operation Check the intake area of the combustio...

Page 38: ...t en as needed Check that the fastening screws are tight Protective frame Central suspension Check exciter oil fill if neces sary Change engine oil Change exciter oil Have these tasks carried out by t...

Page 39: ...ntenance indicator f Rev the engine briefly to its maximum speed If the rubber bellows contract and cover the green field 2 in the process the air cleaner system must be serviced If you are working in...

Page 40: ...the filter is clogged 1 Place the machine upright on a flat surface 2 Switch off the engine 3 Remove and clean cartridge Tap lightly against the cartridge so that dust falls out of the paper element...

Page 41: ...r there is water in the inspection glass of the water separator 4 If necessary unscrew drain plug and catch water in a collecting container If fuel comes out rather than water re tighten the drain plu...

Page 42: ...clean lint free cloth 5 Screw the oil level dipstick all the way back in and pull it out again 6 Check The motor oil level must be between the lower and upper marks 7 If necessary pour new engine oil...

Page 43: ...it until it is warm 3 Switch off the engine 4 Unscrew and remove the oil level dipstick 5 Screw the oil drain hose onto the oil change valve Collect the oil with a suitable container and dispose of pr...

Page 44: ...ravel position 6 Remove any dirt around the filler hole 7 Check Oil level must reach upper edge of the gear 8 Open filler hole 9 If necessary add new hydraulic oil through the filler hole up to the up...

Page 45: ...the filler hole 5 Open filler hole 6 Check Oil level must reach the start of the thread of the filler hole 7 If necessary fill exciter oil through the filler hole Item Designation 1 Filler hole 2 Sta...

Page 46: ...9 Maintenance 46 8 Close filler hole and use a torque wrench to tighten it to 100 Nm...

Page 47: ...y the removal of one disc suffices 7 Mount the removed washers on the outside of the V belt pulley half 8 Attach V belt pulley half and tighten with 3 screws to 10 Nm Note Turn the V belt pulley half...

Page 48: ...9 Maintenance 48 11 If necessary retighten the screws...

Page 49: ...Wacker Neuson contact person Loss of hydraulic oil Leaks hydraulic hose is defec tive Have the machine repaired Engine will not start Throttle lever in position 0 Set throttle lever to position 1 No f...

Page 50: ...er cable to negative pole 3 of the donor battery using a pair of clamping pliers 4 Attach the other clamping pliers of the black booster cable to the ground con nector 4 of the equipment e g the engin...

Page 51: ...10 Malfunctions 51 6 Follow these steps in reverse to remove all clamped on cables first the black and then the red booster cable...

Page 52: ...urn any used batteries you obtained from us free of charge If you do not return the batteries to one of our branches per sonally make sure you have paid sufficient postage for its return Please also n...

Page 53: ...12 Accessories 53 12 Accessories There is a wide range of accessories available for the machine For more information on the individual accessories visit the following website www wackerneuson com...

Page 54: ...x 600 x 1 170 2 4 x 1 9 x 3 8 Operating weight kg lb 160 353 166 366 171 377 Advance and reverse travel m min ft min 21 68 9 20 65 6 19 62 3 23 75 5 Area capacity m h ft h 504 5425 600 6458 684 7362...

Page 55: ...4 x 1 9 x 3 8 Operating weight kg lb 181 399 206 454 190 419 Advance and reverse travel m min ft min 21 65 6 19 62 3 23 75 5 Area capacity m h ft h 630 6781 684 7362 828 8913 Maximum permissible tilt...

Page 56: ...38 Operating weight kg lb 215 474 195 430 Advance and reverse travel m min ft min 23 75 5 18 59 1 Area capacity m h ft h 828 8913 756 8138 Maximum permissible tilt 25 Sound pressure level L pA at ope...

Page 57: ...x 1 170 2 4 x 1 9 x 3 8 Operating weight kg lb 247 544 265 584 256 564 274 604 Advance and reverse travel m min ft min 27 88 5 26 85 3 Area capacity m h ft h 810 8719 936 10075 Maximum permissible ti...

Page 58: ...blade speed rpm 2 800 Fuel type Diesel according to DIN EN 590 Fuel consumption l h qt h 0 4 0 42 0 6 0 63 Tank capacity l qt 3 0 3 17 5 0 5 28 Oil specification Fuchs Titan Unic 10W40 MC SAE 10W40 O...

Page 59: ...13 Technical data 59 Electrical Designation Unit DPU 3050He DPU 3060Hets DPU 3750Hets DPU 3760Hets Battery type Special Wacker Neuson battery for vibration plates 12 V 18 Ah maintenance free...

Page 60: ...13 Technical data 60...

Page 61: ...d requirements of the following guidelines and standards 2006 42 EG 2000 14 EG 2005 88 EG Authorized person for technical documents Axel H ret Wacker Neuson Produktion GmbH Co KG Preu enstra e 41 8080...

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Page 64: ...02 390 Wacker Neuson Production Americas LLC N92W15000 Anthony Ave Menomonee Falls WI 53051 Tel 262 255 0500 Fax 262 255 0550 Tel 800 770 0957 Wacker Neuson Limited Room 1701 03 1717 20 17 F Tower 1 G...

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