Wacker Neuson BS-4 Operator'S Manual Download Page 1

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Operator’s Manual

Rammer

BS-4

Machine Type

BS50-4, BS60-4, BS70-4

Material Number

5100060095

Version

Date

07/2022

Language

[en]

5100060095

Summary of Contents for BS-4

Page 1: ...Operator s Manual Rammer BS 4 Machine Type BS50 4 BS60 4 BS70 4 Material Number 5100060095 Version 3 Date 07 2022 Language en 5100060095...

Page 2: ...from the manufacturer Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulati...

Page 3: ...sibility of the operator 13 4 5 Obligations of the operator 14 4 6 Qualification of staff 14 4 7 General safety instructions 14 4 8 Specific rammer related safety instructions 16 4 9 Safety features 1...

Page 4: ...32 9 2 Maintenance plan 33 9 3 Maintenance work 34 10 Troubleshooting 10 1 Troubleshooting 42 11 Shutdown 11 1 Temporary decommissioning 43 11 2 Final shutdown 43 12 Accessories 12 1 Accessories 44 1...

Page 5: ...2 90431 N rnberg DE NB 0197 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed...

Page 6: ...DE NB 0197 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net installed power 2 7 kW Meas...

Page 7: ...H Tillystr 2 90431 N rnberg DE NB 0197 Directives and standards We hereby declare that this product complies with the relevant provisions and requirements of the following directives and standards Net...

Page 8: ...l This operator s manual must be kept in the immediate vicinity of the ma chine and accessible to personnel at all times If a second copy of this operator s manual is lost or required the following op...

Page 9: ...ronmental instructions or information Warnings must always be observed to protect the operator and third parties from personal injury and damage to property Symbol for warning notices This symbol mark...

Page 10: ...of the machine and must be kept in a safe place throughout its service life must be passed on to each subsequent owner or operator of this ma chine applies to various machine types from one product ra...

Page 11: ...the operator The machine is used for Compaction of cohesive mixed and granular soils Soil compaction in trenches Backfilling of structures Use in civil engineering gardening and landscaping Asphalt c...

Page 12: ...at can cause injury if it is not avoided Consequences in case of non observance Avoidance of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in c...

Page 13: ...r re moved safely Further information is available on the Internet at http www wackerneuson com 4 4 Responsibility of the operator The operator is the person who operates this machine himself for com...

Page 14: ...Provide personnel with the necessary protective equipment 4 6 Qualification of staff This machine may only be put into operation and operated by trained per sonnel In the event of misuse abuse or ope...

Page 15: ...oad bearing capacity capacity of the ground must safely carry the weight of the machine and the operator 4 7 2 Personal safety Working under the influence of drugs alcohol or medication can lead to se...

Page 16: ...ective parts replaced immedi ately before this machine is commissioned Defective machines entail a high risk of injury Use the machine accessories tools etc in accordance with these in structions Afte...

Page 17: ...herefore any possible effects and vibrations on surrounding buildings must be checked in advance The relevant regulations and codes of practice for measuring assessing and reducing vibration immission...

Page 18: ...ding to maintenance plan Have work that is not listed performed by a service partner Replace worn or damaged machine parts immediately Only use spare parts from the manufacturer Keep the machine clean...

Page 19: ...ided with new adhes ive Information Observe the instructions of the liquid adhesive manufacturer 4 10 2 Vehicle fluids Always wear protective goggles and gloves when handling vehicle fluids Seek medic...

Page 20: ...t not be adjusted This could lead to en gine damage Ensure that the exhaust system of the engine is free of flammable materials Fire hazard Before refueling switch off the engine and let it cool down...

Page 21: ...Labeling on the machine Type label data The type label contains information that uniquely identifies this machine This information is required for ordering spare parts and for technical queries Enter...

Page 22: ...before filling up with fuel Warning Wear ear protectors Read the operator s manual Start Stop quick guide For optimal control performance and minimum hand and arm vibra tion hold the guide bracket on...

Page 23: ...the cover slowly so that the spring does not pop out Read the repair instructions Guaranteed sound power level Type label Warning of hot surface Display low oil protection 5 2 Components 1 2 3 4 5 6...

Page 24: ...07 2022 en 6 Exhaust 7 Handle 8 Ramming plate 9 Ramming system 10 Bellows 11 Rubber buffer 12 Transport roller 13 Air filter system 5 3 Control elements 1 2 3 4 5 6 1 Operating hour meter speed displ...

Page 25: ...transport and the national safety guidelines 6 2 Prerequisites and preparations Information Fuel leakage During transport fuel may escape through the pressure relief valve Drain the fuel system befor...

Page 26: ...re 1 2 1 Attach suitable sling to central suspension 1 2 Load the machine into or onto the transport vehicle 3 Transfer the machine to the front onto the transport roller 2 6 4 Lashing the machine 1 1...

Page 27: ...ARNING Risk of injury due to uncontrolled machine operation Always hold the machine with both hands and take a firm stand Use safety shoes WARNING Improper handling may result in injury or serious mat...

Page 28: ...and their stability Ensure stability 7 2 Tests before commissioning Information Further information and detailed descriptions see Maintenance on page 32 Perform the following checks Check machine and...

Page 29: ...dling during starting can lead to minor injuries Do not pull the starting handle until there is sufficient space and no persons in the immediate vicinity NOTICE Engine damage due to improper handling...

Page 30: ...it forward or pull it back For optimal control performance and minimum hand and arm vibra tion hold the guide bracket on the left and right To avoid damage to the machine do not move the machine when...

Page 31: ...eat up quickly after a short time that can lead to severe burns in case of contact with skin Always allow the machine engine and exhaust to cool down after use Use heat resistant protective gloves if...

Page 32: ...to death Only perform maintenance work with the engine switched off and the machine decommissioned WARNING Fire and explosion hazard due to fuel and fuel vapors Fuel and fuel vapors can ignite or catc...

Page 33: ...is a risk of rapid engine wear Do not operate the engine without an air filter or air filter cover NOTICE Premature tool failure Cooling the tool or tool holder with water can cause premature failure...

Page 34: ...interval Ramming system Check central suspension for wear dam age or misuse Replace spark plug Clean fuel filter have it changed if neces sary 1 Change oil after first 50 hrs Have this work carried ou...

Page 35: ...lowly Any excess pressure can thus slowly escape 3 Refill fuel to maximum lower edge of the fill opening Fuel specification see Technical Data on page 46 4 Close filler cap tightly 9 3 4 Emptying the...

Page 36: ...er insert 1 Wash out foam filter insert in soapy water 2 Rinse thoroughly with warm water 3 Rinse with clean water 4 Leave to dry Cleaning the filter housing 1 Wipe out filter housing 4 with a cloth 2...

Page 37: ...3 Unscrew the sight glass 4 Clean the thread on the sight glass 5 Pour oil into the housing through the opening in the sight glass 6 Tighten the sight glass 7 Place the machine in upright position to...

Page 38: ...orward and secure it in this position 8 Fill oil into the housing through the opening in the sight glass see Technical data on page 46 9 Tighten the sight glass 10 Place the machine in upright positio...

Page 39: ...fins 1 2 Clean cooling fins on reversing starter 1 and on engine 2 with com pressed air to remove dirt and residues 9 3 10 Checking and changing the spark plug CAUTION Risk of burns Contact with hot...

Page 40: ...move spark plug The engine is switched off The machine has cooled down 1 Pull out spark plug connector 1 2 Remove dirt in spark plug area 2 3 Unscrew spark plug and check 1 3 2 Checking and cleaning t...

Page 41: ...the fuel line and connect to the fuel filter 1 2 1 Disconnect fuel line 2 and remove from fuel filter 2 Unscrew and remove fuel filter 1 3 Wipe visible debris and dirt particles from outside of fuel...

Page 42: ...rk plug replace if neces sary The electrode gap of the spark plug is set incorrectly Adjust the electrode gap Engine runs but machine does not ram Centrifugal clutch is defective Replace the centrifug...

Page 43: ...an thoroughly If necessary rectify all defects Check for leaks rectify any defects if necessary Fuel tank Drain fuel completely Engine Check engine oil level fill engine oil if necessary Check and cle...

Page 44: ...regard no liability will be accepted CAUTION Stability of the machine with wheel set Tipping over or rolling away of the machine can lead to injuries or mater ial damage Park the machine safely Secure...

Page 45: ...ller For easier transport on the construction site 12 2 Transport roller installation 1 2 Machine is switched off 1 Place the machine horizontally on a flat surface with sufficient load bearing capaci...

Page 46: ...he typical machine operating conditions special test conditions and using harmonized standards Machinery Directive 2006 42 EC Noise Emission Directive 2000 14 EC During operational use values may diff...

Page 47: ...m s2 1 9 1 9 The actual operating speed depends on numerous operating parameters and may differ from the rated speed Type BS60 4As 11 BS60 4As 11 Material number machine 5100030606 5100037562 Material...

Page 48: ...mm 280 Operating weight kg 72 Rated ouput kW 2 7 Rated speed 1 min 4200 Standard SAE J1349 Engine type GXR 120 Oil specifications Ramming system SAE 10W 40 Oil volume Ramming system l 0 9 Operating te...

Page 49: ...Tank volume l 2 9 Oil specification SAE 10W 40 Oil filling max l 0 3 RPM 1 min 3600 Standard SAE J1349 Exhaust emission level EU Stage V US Stage 3 China Stage II CO2 emission g kWh 674 Spark plug ty...

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Page 52: ...Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen Tel 49 8453 340 0 EMail service LE wackerneuson com www wackerneuson com Material Number 5100060095 Language en...

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