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Maintenance

9.3 Maintenance work

34

Operator’s Manual | BPS | 5100060589 | 07/2021 | [us]

9.3.2

Checking and topping up the fuel level

1.

Remove dirt.

2.

Open tank lid.

3.

Check the fuel level.

ð

Max. fuel level to lower edge of filler neck.

4.

Refuel if necessary, 

see Technical Data on page 42

.

5.

Close tank cap tightly.

9.3.3

Cleaning and checking the air filter

1

2

3

1.

Remove air filter lid 

1

.

2.

Remove and separate the air filter inserts.

ð

Paper filter insert 

2

 and foam filter insert 

3

3.

Check both air filter inserts for cracks and holes, replace if dam-
aged.

Cleaning the paper filter insert

1.

Knock out filter insert on hard surface.

2.

Blow with compressed air from the inside through the filter insert.

ð

Do not brush out, this will force dirt into the fibers.

ð

Replace if heavily soiled.

Cleaning the foam filter insert

1.

Wash the filter insert in soapy water.

2.

Rinse thoroughly with water.

3.

Leave to dry.

4.

Immerse in new engine oil, 

see Technical Data on page 42

.

5.

Press out the filter insert.

ð

Excess engine oil will smoke when the engine is started.

9.3.4

Checking and topping up engine oil level

NOTICE

Danger of engine damage!

Only change the oil when the engine is at operating temperature.

Only use engine oil with the correct specification, 

see Technical Data

on page 42

.

Summary of Contents for BPS1030

Page 1: ...Operator s Manual Vibration Plate BPS Machine Type BPS1030 BPS1135 BPS1340 Material Number 5100060589 Version 2 Date 07 2021 Language us 5100060589...

Page 2: ...m the manufacturer Reproduction or translation of this publication in whole or part is not permitted without the written consent of Wacker Neuson Produktion GmbH Co KG Violations of legal regulations...

Page 3: ...d some of its constituents are known to the State of California to cause cancer birth defects and other reproduc tive harm WARNING Cancer and Reproductive Harm www P65Warnings ca gov WARNING Batteries...

Page 4: ...perator 12 4 5 Obligations of the operator 13 4 6 Qualification of staff 13 4 7 General safety instructions 13 4 8 Specific safety instructions for vibration plates 15 4 9 Safety features 16 4 10 Main...

Page 5: ...lan 32 9 3 Maintenance work 33 10 Troubleshooting 10 1 Troubleshooting machine 38 11 Shutdown 11 1 Temporary decommissioning 39 11 2 Final shutdown 39 12 Accessories 12 1 Accessories 40 13 Technical D...

Page 6: ...rements of the following directives and standards Conformity assessment procedure 2000 14 EC Annex VIII Notified body T V Rheinland LGA Products GmbH Tillystr 2 D 90431 N rnberg NB 0197 Guidelines and...

Page 7: ...maintenance 2 2 Storage Location of the Operator s Manual This operator s manual must be kept in the immediate vicinity of the ma chine and accessible to personnel at all times If this operator s manu...

Page 8: ...of symbols The symbols used in the operator s manual are explained below The symbols are used exclusively in warning or environmental instructions or information Warnings must always be observed to p...

Page 9: ...erator s manual must be regarded as an integral part of the machine and must be kept in a safe place throughout its service life must be passed on to each subsequent owner or operator of this ma chine...

Page 10: ...oils Compaction of asphalt Shaking in cobblestones Any other use or use that goes beyond this is considered improper use The manufacturer shall not be liable or liable for any damage resulting therefr...

Page 11: ...t can cause injury if it is not avoided Consequences in case of non observance Avoidance of injury NOTICE INFORMATION identifies a situation that causes damage if it is not observed Consequences in ca...

Page 12: ...r re moved safely Further information is available on the Internet at http www wackerneuson com 4 4 Responsibility of the operator The operator is the person who operates this machine himself for com...

Page 13: ...rovide personnel with the necessary protective equipment 4 6 Qualification of staff This machine may only be put into operation and operated by trained per sonnel In the event of misuse abuse or opera...

Page 14: ...oad bearing capacity capacity of the ground must safely carry the weight of the machine and the operator 4 7 2 Personal safety Working under the influence of drugs alcohol or medication can lead to se...

Page 15: ...nal influences Do not operate the machine under the following external influences In case of heavy rain on inclined surfaces Danger of slipping In potentially explosive atmospheres Explosion hazard If...

Page 16: ...ons must be observed in particular DIN 4150 3 The manufacturer shall not be liable for any damage to buildings 4 9 Safety features Safety features protect the operator of this machine from being expos...

Page 17: ...environment e g workshop 4 10 1 Service Only have the machine repaired or serviced by technically trained personnel Only use original spare parts and accessories The operational safety of the machine...

Page 18: ...on monoxide Do not operate the machine in a closed area e g a tunnel Unless there is adequate ventilation through exhaust fans or hoses Before start of work check the engine for leaks and cracks in th...

Page 19: ...ling on the machine Type label data The type label contains information that uniquely identifies this machine This information is required for ordering spare parts and for technical queries Enter the...

Page 20: ...g of health risks WARNING CALIFORNIA Proposition 65 Safe Drinking Water and Toxic Enforcement Act of 1986 For more information www P65Warnings ca gov Fire hazard Smoking and open fire prohibited No li...

Page 21: ...blems Use hearing protection Read the operator s manual Risk of burns Warning of hot surface Check oil and fuel levels Start stop brief instructions Guaranteed sound power level Type label 5 2 Compone...

Page 22: ...p the displays and controls of the machine dry clean and free of oil and grease Do not lock manipulate or alter the machine operating elements in an in admissible manner 1 2 3 4 5 6 7 8 1 Guide bracke...

Page 23: ...due to fuel Leaking fuel can catch fire and cause severe burns Empty the fuel tank before transport 6 2 Prerequisites and preparations Switch off the machine and let it cool down Use only suitable hoi...

Page 24: ...exhaust can heat up quickly after a short time that can lead to severe burns in case of contact with skin Always allow the machine engine and exhaust to cool down after use Use heat resistant protecti...

Page 25: ...PS Operator s Manual 6 4 Lashing the machine NOTICE Use anti slip mats to secure the load Only use the lashing points provided for this purpose to secure the ma chine Tie down the machine as shown The...

Page 26: ...brations Physical impairments due to vibration Take regular breaks CAUTION Risk of collapse and spillage There is a risk of injury from falling or spilling when working on fracture pit dump and embank...

Page 27: ...escriptions see Maintenance on page 31 Perform the following checks Check machine and components for damage Do not put the damaged machine into operation Damages and defects must be repaired immediate...

Page 28: ...A when the engine is cold 3 Move the choke lever to position B when the engine is warm 3 A 4 Move the throttle lever 3 into position A 4 A 5 Move the engine switch 4 into position A 5 6 Pull the start...

Page 29: ...ssioning Putting into operation 7 3 29 us 07 2021 5100060589 BPS Operator s Manual B 7 Move choke lever to position A for starting move choke lever back to position B while the engine is warm Engine r...

Page 30: ...e operator s designated location is behind the machine Guide and steer the machine using the guide bracket 8 2 Taking the machine out of operation 1 B 1 Move the throttle lever 1 to position B 2 B 2 M...

Page 31: ...decommissioned WARNING Risk of injury from uncontrolled machine starting and moving parts Only perform maintenance work with the engine switched off and the machine decommissioned WARNING Fire and ex...

Page 32: ...e engine without an air filter or air filter cover Environment Soil contamination due to oil leaking or overflowing Line work surface with impermeable foil Use collecting container for used oil Dispos...

Page 33: ...ying out preparations 1 Place the machine on a level surface 2 Decommissioning the machine 3 Let the machine cool down 9 3 1 Cleaning the machine Observe the following when cleaning the machine with a...

Page 34: ...ace if dam aged Cleaning the paper filter insert 1 Knock out filter insert on hard surface 2 Blow with compressed air from the inside through the filter insert Do not brush out this will force dirt in...

Page 35: ...essary see Technical Data on page 42 Fill engine oil to the upper fill level limit 2 do not overfill Tighten the engine oil dipstick again 9 3 5 Replacing engine oil 1 1 Remove dirt 2 Provide a suitab...

Page 36: ...osit cup filter and O ring 2 3 Clean and dry deposit cup and filter 4 Replace the O ring filter and sedimentation cup 1 A 5 Move the fuel cock 1 into position A 6 Check fuel system for leaks 9 3 7 Che...

Page 37: ...k plug connector onto the spark plug 9 3 8 Retightening and changing the V belt Carrying out preparations 1 Place the machine on a level surface 2 Decommissioning the machine 3 Let the machine cool do...

Page 38: ...ot be started Engine switch off Engine switch on Throttle lever in stop or idle position Throttle lever on Fuel cock is closed Open the fuel cock Not enough fuel Refill with fuel Check fuel filter and...

Page 39: ...achine Clean thoroughly Check for leaks rectify any defects if necessary Fuel tank Plastic tank Drain fuel completely Metal tank Refill with fuel Engine Check engine oil level fill engine oil if neces...

Page 40: ...e damage Only use original spare parts and accessories In case of disregard no liability will be accepted CAUTION Stability of the machine with wheel set Tipping over or rolling away of the machine ca...

Page 41: ...cessories 12 1 41 us 07 2021 5100060589 BPS Operator s Manual Wheel set Wheel set for easier transport on the construction site Slide mechanism Surface protection see Safety instructions for operation...

Page 42: ...al machine operating conditions special test conditions and using harmonized standards Machinery Directive 2006 42 EC Noise Emission Directive 2000 14 EC During operational use values may differ depen...

Page 43: ...rresponds to the installed net power according to Directive 2000 14 EC Type BPS1135Aw BPS1135A Material number machine 5100059657 5100059662 Material number engine 5100045994 5100045994 Centrifugal fo...

Page 44: ...663 Operating weight kg 75 71 Nominal power kW 2 6 2 6 Rated speed 1 min 3600 3600 Operating temperature range C 15 45 15 45 Storage temperature range C 15 40 15 40 Sound pressure level at operator s...

Page 45: ...m s2 0 5 Depends on the soil conditions Corresponds to the installed net power according to Directive 2000 14 EC 13 4 Combustion engine Engine manufacturer Honda Material number engine 5100045994 Engi...

Page 46: ...sion level EU Stage V US Phase 3 CO2 emission g kWh 757 Spark plug type NGK BP 6 ES Electrode gap mm 0 7 0 8 Determined value of the CO2 emission during engine certification without consideration of t...

Page 47: ...ata Conversion table 13 5 47 us 07 2021 5100060589 BPS Operator s Manual Conversion table 1 kN 224 81 lbf 1 kW 1 34 hp 1 PS 0 986 hp Torque 1 Nm 0 74 ft lbs Speed 1 km h 0 62 mph Acceleration 1 m s 3...

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Page 50: ...Wacker Neuson Produktion GmbH Co KG Wackerstra e 6 D 85084 Reichertshofen Tel 49 8453 340 0 EMail service LE wackerneuson com www wackerneuson com Material Number 5100060589 Language us...

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