Wacker Neuson 0620412 Operator'S Manual Download Page 1 | Manualshive

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Operator’s Manual

Pump

PSG2 500

Type

PSG2 500

Document

5000187941

Date

1115

Revision

03

Language

EN

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Summary of Contents for 0620412

Page 1: ...Operator s Manual Pump PSG2 500 Type PSG2 500 Document 5000187941 Date 1115 Revision 03 Language EN 5 0 0 0 1 8 7 9 4 1...

Page 2: ...distribution not authorized by Wacker Neuson Production Americas LLC represents an infringement of valid copyrights Violators will be prosecuted Trademarks All trademarks referenced in this manual are...

Page 3: ...s manual provides information and procedures to safely operate and maintain the above Wacker Neuson model s For your own safety and to reduce the risk of injury carefully read understand and observe a...

Page 4: ...c_tx002041gb fm Permanent damage to the machine which will not be covered under warranty Contact your Wacker Neuson dealer immediately if you have questions about approved or unapproved parts attachme...

Page 5: ...chine for First Use 14 3 3 Application Area 14 3 4 Preparing for Installation 15 3 5 Checks to Make Before Installation 16 3 6 Electrical Wiring 16 3 7 Connecting the Power Supply 17 3 8 Cable Assembl...

Page 6: ...6 wc_bo5000187941_03TOC fm Table of Contents PSG2 500 6 Technical Data 29 6 1 Standard Specifications 29 6 2 Operating Specifications 60 Hz 30 6 3 Dimensions 31 7 Schematics 32 8 AEM Safety Manual 33...

Page 7: ...personal hazards f Obey all safety messages that follow this symbol DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury f To avoid death or seriou...

Page 8: ...persons in the area Machine damage caused by misuse is not covered under warranty The following are some examples of misuse Pumping flammable explosive or corrosive fluids Pumping hot or volatile flui...

Page 9: ...s with side shields Hearing protection Safety toed footwear Replacement parts When replacement parts are required for this machine use only Wacker Neuson replacement parts or those parts equivalent to...

Page 10: ...ed potential risks and hazards Personal Protective Equipment PPE Wear the following Personal Protective Equipment PPE while servicing or maintaining this machine Close fitting work clothes that do not...

Page 11: ...ual and understanding its contents Mishandling of this product may result in explosion fire or electrical shock Do not pull on the power cord or use the power cord to lift the pump Always use a dedica...

Page 12: ...to its center of gravity and weight If it is not lowered into place correctly it may fall and be damaged or cause injury When transporting the pump by hand be sure to employ manpower commensurate with...

Page 13: ...on Ref Description 1 Lifting handle 9 Lubricant 2 Coupling 10 Shaft 3 Oil lifter 11 Shaft sleeve 4 Oil plug 12 Oil casing 5 Suction cover 13 V ring 6 Strainer 14 Impeller 7 Cable assembly 15 Stud bolt...

Page 14: ...garden ponds and similar places or to drain a swimming pool the pump must be supplied by an isolating transformer or connected to a Residual Current Device RCD with a residual operating current not ex...

Page 15: ...s of earth are sucked up damage resulting from friction in the pump can lead to electrical leakage and shock 3 3 3 Use the pump in the upright position To prevent the pump from becoming submerged in m...

Page 16: ...trical wiring should be performed by a qualified person in accord with all applicable regulations Failure to observe this precaution not only risks breaking the law but is extremely dangerous Incorrec...

Page 17: ...ting or fire Draw power from a dedicated power outlet rated at 15 A or above Sharing the outlet with other equipment may cause overheating at the branch outlet and could result in fire NOTICE Be sure...

Page 18: ...ck or fire Be careful not to let the cable assembly be cut or become twisted This may result in damage to the pump electrical leakage electrical shock or fire If it is necessary to submerge the connec...

Page 19: ...rrent of the pump Note See Operating Specifications for the rated current of the pump 4 1 4 When powering the pump with a generator be certain the generator is sized to supply the required power for t...

Page 20: ...ff the power circuit breaker etc Deterioration of the insulation may lead to electrical leakage electrical shock or fire In case of a power outage turn off the power to the pump to avoid having it sta...

Page 21: ...ure to observe this condition may result in damage to the pump current leakage or electrical shock 4 3 Emergency Shutdown Procedure If a breakdown accident occurs while the machine is operating follow...

Page 22: ...ler or Wacker Neuson representative 4 Consult with your nearest dealer or Wacker Neuson representative regarding overhauls Pump Weekly Monthly Every 1000 hrs Every 2000 hrs Measure insulation resistan...

Page 23: ...g the pump exterior Look for any peeling or chipped paint and make sure the nuts and bolts are fastened tightly Any cracks in the surface should be repaired by cleaning that area drying it and then ap...

Page 24: ...the recommended frequency as a guideline Ref Description Ref Description 1 Oil inlet 3 Oil plug 2 Gasket 4 Allen wrench Pump Model Lubricant Capacity PSG2 500 150 ml 5 1 fl oz Part Replacement Frequen...

Page 25: ...r than those designated here If repairs are necessary in any other than the designated parts consult your nearest dealer or Wacker Neuson representative Improper repairs can result in electrical leaka...

Page 26: ...ing downward during disassembly and reassembly Exercise care to prevent the pump from tipping which may lead to injury 5 6 1 Remove the three hex bolts with washers 1 then remove the strainer 2 and su...

Page 27: ...areful not to apply oil to the area in which the V ring contacts the shaft sleeve 5 7 3 During assembly of the pump casing make sure to press it firmly against the contact surface The flange portion o...

Page 28: ...e rated voltage or make sure the cable assembly extension is the proper standard Wrong power frequency Check the nameplate and replace the pump or the impeller Extended operation with a clogged strain...

Page 29: ...emperature Rain water fountain water ground water muddy water 0 40 C 32 104 F Pump Impeller Semi vortex type Shaft seal Double mechanical seal Bearing Shielded ball bearing Motor Specification Dry sub...

Page 30: ...itself not including the cable assembly Model PSG2 500 BOM 0620412 Pump Electric power V Ph Hz 110 1 60 Rated current A 6 1 Starting method Capacitor run Discharge mm in 50 2 inch NPT Output kW Hp 0 4...

Page 31: ...PSG2 500 Technical Data wc_td000252gb fm 31 6 3 Dimensions wc_gr004656 210 8 25 231 9 13 174 6 81 5 0 20 210 8 25 271 10 69 228 9 285 11 19 mm in...

Page 32: ...pacitor 6 Ground 2 Main coil 7 Circle thermal protector 3 Auxiliary coil 8 Float switch normally open contact 4 Miniature protector 9 Heater 5 Frame grounding Wire Colors BK Black RD Red YL Yellow OR...

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Page 46: ...rveonderdelen Importante Para obter informa es sobre as pe as sobresselentes consulte o seu fornecedor da Wacker Neuson ou aceda ao site Web da Wacker Neuson em http www wackerneuson com Wa ne W celu...

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