Wachs TL 2.0 Manual Download Page 1

Page: 1 / 22

Part Number:

21-MAN-00

Revision No:

TUBE LATHE

MODEL TL 2.0 & TL 4.0

21-000-02, 04, 22, 24

Revised:

Jan. ‘98

E.H. WACHS COMPANIES

100 Shepard St. Wheeling Il. 60090

Patent Pending

PIPE & TUBE

CUT-OFF MACHINES

Mod. TL 2.0, 4.0 S/N:

Summary of Contents for TL 2.0

Page 1: ...mber 21 MAN 00 Revision No 1 TUBE LATHE MODEL TL 2 0 TL 4 0 21 000 02 04 22 24 Revised Jan 98 i E H WACHSCOMPANIES 100 Shepard St Wheeling Il 60090 Patent Pending PIPE TUBE CUT OFF MACHINES Mod TL 2 0 4 0 S N ...

Page 2: ...II MISCELLANEOUS CHARTS AND GRAPHS 17 SECTION VIII CONSUMABLE SELECTION CHART 17 SECTION IX TROUBLE SHOOTING 18 SECTION X PARTS LISTS AND EXPLODEDVIEWS 20 23 SECTION XI ORDERING INFORMATION 24 Tube Lathe Components 12 A Assembly of machine from case 13 B Clamp Shoe selection and installation 13 C Workpiece clamping 13 D Splitting frame halves 13 E Tool Slide operation 13 F Tool Bit installation 14...

Page 3: ...perating hand tools and manual 21 000 22Wachs ModelTL 2 0 Same as above but with Metabo 220v 50 60hz electric drive motor 21 000 04Wachs ModelTL 4 0 Portable Tube Cut Off Lathe for 1 to 4 25 4 101 6 mm diameter complete with split type rotating and stationary frames adjustable sealed bearing system starwheel feed radial tool slide Metabo 110v 50 hz 60hz electric drive motor bench stand custom fitt...

Page 4: ...tions of the hands and arms CAUTION Gloves are not a form of protec tion and should not be worn while operating machinery Chips and debris which are generated during operation should be disposed of in a safe manner This should be done with the use of a dust pan and broom to avoid exposure to hands Use minimum hand grip force Keep wrists straight Avoid prolonged continuous vibration exposure Avoid ...

Page 5: ...IQUETTES Toutes les affiches étiquettes et autocollants doivent être parfaitementlisiblesetenbonétat Vouspouvezacheterdenouvelles étiquettesauprèsdufabricant 4 SE TENIR À DISTANCE DES PIÈCES ROTATIVES T enezvosmains brasetdoigtséloignésdetoutespiècesrotativesou mobiles Arrêteztoujourslamachineavantdetenterdeprocéderau moindre réglage nécessitant un contact avec la machine ou ses accessoires 5 PREN...

Page 6: ...äätapaturmavaaraahuomattavasti 3 LUE KAIKKI KILVET JA MERKINNÄT Kaikkien kilpien merkintöjen ja tarrojen on oltava selkeästi luettavissa ja hyvässä kunnossa Vaihtotarroja voit ostaa valmistajalta 4 PYSYTTELE ETÄÄLLÄ PYÖRIVISTÄ OSISTA Pidä kädet käsivarret ja sormet loitolla kaikista pyörivistä tai liikkuvista osista Kytke kone aina pois päältä ennen kuin suoritat säätöjä joissa joudut koskemaan ko...

Page 7: ...s det er muligt Læs følgende grundigt inden der foretages andet BR UG ALTID BESKYTTELSESUDSTYR Man skal altid bruge høreværn når man arbejder med eller i nærheden af denne maskine Man skal bruge slag resistente sikkerhedsbriller når man arbejder med eller i nærheden af denne maskine Siden 1883 har EH Wachs haft ry for deres kvalitet og varetagelse af kundtilfredshed og vil også gøre vort bedste fo...

Page 8: ...ehalf of the E H Wachs Companies Position Signature Date We declare that the machine described below conforms with the EHSR of the machinery directive 89 392 EEC and amendments 91 368 EEC 93 44 EEC and 93 68 EEC Rodger P Soeldner Vice President CFO January 15 1998 Tube Lathe 2 0 4 0 21 000 02 22 21 000 04 24 Portable machinery to cut tube pipe for weld preparation EN 50144 EN 55014 HD 400 EN 292 E...

Page 9: ...rial Stainless Steel Alloy WallThickness up to 125 3 175 mm Clamping System Stainless Steel Shoes with hand operating vise Feed System Starwheel Autofeed Feed Rate TL 2 0 001 00254 mm revolution TL 4 0 002 00508 mm revolution Drive Motor Metabo 110v or 220v Weight TL 2 0 18 lbs 8 13 kg TL 4 0 24 lbs 12 48 kg Finish Corrosion reistant plating Machine Model TL 2 0 TL 4 0 Maximum Sound Level Decibels...

Page 10: ...Lathe Components all models A Clamping Handle I Tool Bit B Retaining Pin J Allen Wrench C Star Wheel K Stationary Frame D Tool Slide Assembly L Rotating Frame E Clamp Shoe M Thumb Screws F Trip Handle hidden N Drive Motor G Pinion Housing H Bench Plate ...

Page 11: ...se until con tacts the upper shoe 5 Slide the Retaining Pin into the hole on the back of the upper shoe 6 Rotate Clamping Handle counterclockwise to open clamping shoes C Workpiece Clamping 1 Open Clamp Shoes by rotating Clamping Handle 2 Place workpiece into machine 3 Rotate Clamping Handle clockwise to tension workpiece D Splitting Frame Halves for field or in place use 1 Loosen four bolts on ro...

Page 12: ...over Plate Fig ure 4 G Machining Instructions 1 Begin cutting operation by squeezing motor trigger Set speed controller by using the chart on page 17 CAUTION Beware of falling pipe when cutting long lengths FIGURE 3 2 Slide Trip Handle inward to engage Starwheel Feed System on the Tool Slide To pause cutting opration pull Trip Handle outward Figure 5 3 At completion of cut release motor trigger to...

Page 13: ...tings Speed Settings TL 2 0 Tube Diameter Speed Dial Setting 1 4 D 3 8 C 1 2 C 3 4 B 1 B 1 1 2 A 2 A Speed Settings TL 4 0 Tube Diameter Speed Dial Setting 1 C 1 1 2 C 2 B 2 1 2 B 3 A 4 A CAUTION Always start the motor with the speed controller on its slow est speed setting ...

Page 14: ...move the Gib there will be a series of shims behind the gib Remove one shim they are very thin and replace the Gib 3 Re check Gib tension by rotating Starwheel If there is a slight resistance the Gib is properly tensioned If the Gib still feels too loose repeat step 2 CAUTION DO NOT move bearings from their factory set position Frame damage could result Bearing System TheTube Lathe Bearing System ...

Page 15: ... D 21 402 70 TL 2 0 Shoe Set for 2 O D TL 4 0 Stainless Steel Shoe Sets PART NUMBER DESCRIPTION 21 404 10 TL 4 0 Shoe Set for 1 O D 21 404 20 TL 4 0 Shoe Set for 1 1 2 O D 21 404 30 TL 4 0 Shoe Set for 2 O D 21 404 40 TL 4 0 Shoe Set for 2 1 2 O D 21 404 50 TL 4 0 Shoe Set for 3 O D 21 404 60 TL 4 0 Shoe Set for 4 O D SECTION VIII CONSUMABLE SELECTION CHART NOTE For non standard sizes contact the ...

Page 16: ... Shoe Clamp Handle Poor end quality Dull or damaged Tool Bit Replace Tool Bit Machine chatters RPM too fast Refer to speed chart on page 17 Tool Bit dives or jams Loose Tool Slide Refer to Maintenance Section on page 20 Tool Slide does not feed Broken Trip Pin Replace Trip Pin If a problem persists or is not listed in the abve chart cease op eration and consult the manufacturer for additional inst...

Page 17: ...TUBE LATHE SECTION X PARTS LISTS EXPLODED VIEW DRAWINGS ...

Page 18: ...BLY PIN GEAR 23 90 050 20 2 SHCS 1 4 20 X 2 24 90 050 08 1 SHCS 1 4 20 X 7 8 25 60 126 00 1 BEARING PINION FRNT 26 21 022 00 1 ASSEMBLY TRIP PIN 27 52 140 00 1 PLUNGER BALL 28 20 031 00 1 MOTOR METABO 110v 30 031 01 1 MOTOR METABO 220v for 21 000 22 29 18 035 00 1 BASE STAND 30 90 063 12 2 FHCS 5 16 18 x 1 1 4 31 21 025 00 1 ASSEMBLY PIN CABLE A 19 055 00 1 LEVER CHUCK ADJUST B 21 013 00 1 SCREW A...

Page 19: ...21 ...

Page 20: ... ASSEMBLY PIN GEAR 23 90 050 20 2 SHCS 1 4 20 x 2 24 90 050 08 1 SHCS 1 4 20 x 7 8 25 60 126 00 1 BEARING PINION FRNT 26 21 022 00 1 ASSEMBLY TRIP PIN 27 52 140 00 1 PLUNGER BALL 28 20 031 00 1 MOTOR METABO 110v 30 031 01 1 MOTOR METABO 220v for 21 000 24 29 18 035 00 1 MCH BASE STAND 30 90 063 12 2 FHCS 5 16 18 x 1 1 4 31 21 025 00 1 ASSEMBLY PIN CABLE A 19 055 00 1 LEVER CHUCK ADJUST B 21 013 00...

Page 21: ...23 ...

Page 22: ...f problem or work to be done or estimated All repair work done at our plant will be estimated and the customer advised of cost and time required to complete repair WARRANTY INFORMATION Enclosed with the manual is a warranty card Please fill out the registration card and return to E H Wachs Retain the owners registration record and warranty card for your information RETURN GOODS ADDRESS E H Wachs C...

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