Vulcan-Hart VMCS-101 Service Manual Download Page 15

Fig. 42

THERMOSTAT TEST

1.

Position temperature tester probe in center of
griddle top plate, 8" down from the top edge.

2.

Turn griddle top on and set to 350°F. Allow
thermostat to cycle 3 times to preheat.

3.

Record temperature when indicator light turns
ON and OFF. Repeat for 3 cycles.

4.

Calculate the temperature differential.

Differential = Indicator Light OFF - Indicator Light
ON

Example

: 365 - 340 = 25°F differential

A.

Differential should be less than 50°F.

B.

If differential is greater than 50°F, replace
control thermostat.

5.

Calculate the average temperature.

Average Temperature =

Indicator Light OFF + Indicator Light ON

2

Example

: 365 + 345 = 710 ÷ 2 = 355°F

6.

If average temperature differs more than 50°F
from the dial setting, replace thermostat.

HEATING ELEMENT TEST

1.

Measure voltage at heating element leads and
verify against data plate voltage.

A.

If voltage is incorrect, find the source of the
problem.

B.

If voltage is correct, check current draw
(amps) through the heating element lead
wires.

NOTE: 

 This method is preferred over a resistance

check when a clamp on type amp meter is available.

2.

If current draw is correct then heating element is
functioning properly.

See following table for proper values.

3.

If current draw is not correct, turn griddle top OFF
and disconnect the electrical supply.

A.

Replace heating element then proceed to
step 5.

4.

If unable to check current draw, a resistance
check may indicate a malfunctioning element.

A.

Disconnect electrical supply and remove
lead wires from heating element. Check
resistance (ohms).

See following table for proper values.

5.

Check for proper operation.

VOLTS

POWER

AMPS

OHMS

208

3.6 kW

17.3

12

240

3.6 kW

15

16

NOTES:

1.

Values in table are nominal.
Tolerance is +5/-10%.

2.

Resistance values (ohms) are @
77°F room temperature.

VMCS HEAVY DUTY ELECTRIC GRIDDLE TOP - SERVICE PROCEDURES AND ADJUSTMENTS

Page 15 of 19

F45571 (0316)

Summary of Contents for VMCS-101

Page 1: ...nd skills required to perform the procedure Procedures for which you do not have the necessary tools instruments and skills should be performed by a trained Vulcan Service Technician The reproduction...

Page 2: ...LIGHTS 7 POWER CORD 8 HIGH LIMIT 8 CONTROL THERMOSTAT 9 HEATING ELEMENTS 11 ARM MECHANISM 12 SERVICE PROCEDURES AND ADJUSTMENTS 14 GRIDDLE TOP MANUAL LIFT CHECK 14 PLATE GAP ADJUSTER 14 THERMOSTAT TES...

Page 3: ...te cooking surface 208V VMCS 202 Optional Grooved steel griddle plate cooking surface 240V 9 16 15mm thick fully welded Rapid Recovery composite griddle plate aluminum core interior with 304 Series st...

Page 4: ...bolts NOTE Junction box is secured to the bottom of rear cover with screws and can remain attached Fig 2 3 Remove rear housing lid 1 Fig 3 and rear cover 2 Fig 3 Fig 3 4 Loosen bump stop bolt 1 Fig 4...

Page 5: ...L BOX COVER B Note locations and disconnect power supply wires from terminal strip Fig 7 C Fully raise clamshell to access the left arm wireway cover on the bottom of arm Remove wireway cover 1 Fig 8...

Page 6: ...g clamshell and rear housing from frame A Remove bolts securing rear housing to griddle frame Fig 11 B Remove clamshell from frame 9 Reverse procedure to install 10 Check for proper operation TOP CONT...

Page 7: ...Reverse procedure to install NOTE Ensure that terminal connections are completely seated and tight 5 Check for proper operation INDICATOR LIGHTS Disconnect the electrical power to the machine and foll...

Page 8: ...ht grommet in top control box through the upper pivot rod through rear housing wire path tube vertical to remove from machine 6 Reverse procedure to install 7 Check for proper operation HIGH LIMIT 1 R...

Page 9: ...the control may occur 6 Check for proper operation CONTROL THERMOSTAT Disconnect the electrical power to the machine and follow lockout tagout procedures 1 REMOVE CLAMSHELL FROM FRAME 2 Remove control...

Page 10: ...d and kink the capillary tube or damage to the control may occur A Position capillary bulb to the side 7 Remove the remaining 7 mounting nuts 3 Fig 28 from platen insulation retainer Fig 28 8 Lift pla...

Page 11: ...ulation retainer 2 Fig 33 Do not bend and kink the capillary tube or damage to the control may occur A Position capillary bulb to the side 6 Remove the remaining 7 mounting nuts 3 Fig 33 from platen i...

Page 12: ...ip Fig 35 B Fully raise clamshell to access the left arm wireway cover on the bottom of arm Remove wireway cover 1 Fig 36 from the bottom of left arm Fig 36 C Lower clamshell D Feed the power supply w...

Page 13: ...ight off the upper pivot rod NOTE The arm handle is a loose fit between the arms and will fall away when either arm is removed 7 Reverse procedure to install 8 Check for proper operation VMCS HEAVY DU...

Page 14: ...to prevent crushing of soft foods by the downward force of the unit Perform this procedure to manually check the raising and lowering operation of the griddle top 1 Grasp the handle Fig 40 and raise...

Page 15: ...voltage A If voltage is incorrect find the source of the problem B If voltage is correct check current draw amps through the heating element lead wires NOTE This method is preferred over a resistance...

Page 16: ...mber COMPONENT FUNCTION Power Switch Power switch turns griddle top ON and OFF Indicator Light Power Left amber light indicates when power switch is turned ON Indicator Light Thermostat Right amber li...

Page 17: ...ower to heating element if temperature goes above 624 F A manual reset device after cool down Heating Element Heat source for griddle top WIRING DIAGRAM Fig 44 VMCS HEAVY DUTY ELECTRIC GRIDDLE TOP ELE...

Page 18: ...stat malfunction 7 Heating element malfunction Unit will not raise or lower 1 Check spring mechanism and look for interference Food under cooked 1 Temperature set too low 2 Food not cooked long enough...

Page 19: ...set too high or too low 2 Cooking surface needs to be cleaned See Operation Field Installation Manual 3 Cooking surface not covered with enough cooking oil 4 Cooking surface warn or damaged VMCS HEAVY...

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