Voyager SSV130-119R Operating, Installation And Service Manual Download Page 1

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LP-41 REV: 9/26/08

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OPERATING, INSTALLATION, AND

SERVICE MANUAL FOR THE

VOYAGER GAS FIRED WATER HEATER

SUPER HIGH EFFICIENCY GAS FIRED WATER HEATING COMBINATION APPLIANCE

ANSI Z 21.10.3

MANUFACTURED BY:

Visit our website at: WWW.HTPRODUCTS.COM

Summary of Contents for SSV130-119R

Page 1: ...STALLATION AND SERVICE MANUAL FOR THE VOYAGER GAS FIRED WATER HEATER SUPER HIGH EFFICIENCY GAS FIRED WATER HEATING COMBINATION APPLIANCE ANSI Z 21 10 3 MANUFACTURED BY Visit our website at WWW HTPRODU...

Page 2: ...CATIONS MODEL GALLON CAPACITY INPUT BTU HR NATURAL LP GAS TEMPERATURE RISE IN DEGREES FAHRENHEIT 40 50 60 70 80 90 100 110 120 130 140 SSV199 119R 119 199 000 GPH 545 436 363 311 272 242 218 198 181 1...

Page 3: ...24 service clearance is achieved when the door is opened or panel is removed Under no circum stances shall Heat Transfer Products Inc be held liable for any such water damage whatsoever This water hea...

Page 4: ...d take as long as 5 minutes before the water heater will physically lock out during the water heater operation Remedy Low water condition in tank Turn off the electric supply make sure that the cold w...

Page 5: ...tested If the leak test requirement is a higher test pressure than the maximum inlet pressure you must isolate the Voyager from the gas line In order to do this you must disconnect the union and cap...

Page 6: ...vent termination locations carefully see pages 22 and 23 You must additionally make certain that exhaust gas does not re circulate back into the intake pipe You must place them in a open area and fol...

Page 7: ...ng length can be 125 plus the first 10 of each 3 and a maximum fitting allowance of the 3 total two 90 degree or four 45 degree before increasing to 4 Total equivalent would be 30 of 3 plus 125 of 4 N...

Page 8: ...EACH ELBOW TOTAL FRICTION LOSS FOR ELBOWS GRAND TOTAL VENT LENGTH FEET WITH FITTING FRICTION LOSS ADDED 12 2 5 10 22 20 2 5 10 30 20 3 5 15 35 20 4 5 20 40 20 5 5 25 45 20 6 5 30 50 20 7 5 35 55 20 8...

Page 9: ...sired water temperature set point temperature Nine individual LED indicators are also mounted on the display board which are used to determine the operating status of the appliance and provide assista...

Page 10: ...release the button and the new differential has been stored into permanent memory OVERALL APPLIANCE AND CONTROL OPERATION A normal operating sequence is as follows 1 The control determines that the a...

Page 11: ...tem then the ignitor element must complete a 30 second warm up period Therefore a time period of approximately 40 to 90 seconds will expire between each ignition trial If the burner lights during any...

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Page 13: ...ory OR WARRANTY WILL BE VOIDED VOYAGER GAS CONVERSION INSTRUCTIONS FOR CONVERSION OF THE VOYAGER TO PROPANE OR NATURAL GAS YOU MUST ORDER A CONVERSION KIT FROM THE FACTORY BELOW IS A LIST OF THE DIFFE...

Page 14: ...R APPLIED TO IGNITOR 24V MONITORS INCOMING VOLTAGE FROM THE ON WHEN SECONDARY VOLTAGE IS PRESENT TRANSFORMER SECONDARY ECO MONITORS STATE OF THE ECO SWITCH ON WHEN ECO SWITCH AND LOW WATER CUT OFF AND...

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Page 20: ...joints Several methods for venting the Voyager can be found on pages 22 and 23 Use the following layout as a guideline certain site conditions such as multiple roof lines pitches may require venting...

Page 21: ...ANSI Z223 1 NFPA 54 2002 Multiple Vent Spacing Note Exhaust must extend out 1 foot There should be no more than 2 vents and 2 intakes then a space of 36 to the next set of vents Note There must be a...

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Page 26: ...HE GAS VALVE BY PRESSING ON THE TABS ON THE TOP AND BOTTOM OF THE PLUG AND PULLING 13 REMOVE THE TWO GREEN GROUNDING WIRES FROM THE TOP REAR OF THE BLOWER BY TAKING OUT THE GREEN GROUNDING SCREW WITH...

Page 27: ...MA 5 RE INSERT THE BURNER WITH THE FLAT SIDE OF THE FLANGE FACING DOWN 6 REPLACE THE BLOWER OUTLET FLANGE GASKET WITH A NEW GASKET BE SURE THAT BOTH SIDES OF THE GASKET ARE SPRAYED WITH PERMATEX HIGH...

Page 28: ...P SOCKET 19 PLACE GAS ORIFICE ON TOP OF THE SPLIT UNION WITH HOLE FACING UP AS SHOWN BELOW 20 RE CONNECT THE GAS VALVE TO THE AIR INLET MANIFOLD BY TURNING THE UNION COUNTER CLOCKWISE AND TIGHTENING I...

Page 29: ...PAGE 29 PARTS ILLUSTRATIONS...

Page 30: ...VALVE BY TURNING THE BLUE KNOB ON THE VALVE TO THE OFF POSITION 4 SHUT OF THE GAS SUPPLY TO THE VOYAGER 5 BREAK THE UNION ON THE GAS LINE LOCATED BEFORE THE GAS VALVE AND REMOVE THE HALF OF THE UNION...

Page 31: ...ABLE THEN FOLLOW INSTALLATION PROCEDURE 2 IF NO MANOMETERS ARE AVAILABLE USE INSTALLATION PROCEDURE 1 PROCEDURE 1 1 RE CONNECT THE GAS VALVE WIRING HARNESS TO THE GAS VALVE 2 SLIDE THE GAS VALVE BACK...

Page 32: ...GED INTO THE GAS VALVE AND INTO THE CONTROL BOARD 2 TURN THE ADJUSTMENT SCREW UNDER THE BRASS CAP YOU REMOVED IN STEP 8 ABOVE TURN ONE FULL TURN CLOCKWISE WITH A SMALL FLATHEAD SCREWDRIVER THIS WILL I...

Page 33: ...S 2 PUT THE GAS VALVE ADJUSTMENT SCREW COVER BACK IN PLACE AND TIGHTEN 3 PUT THE VOYAGER CABINET DOOR BACK INTO PLACE PROCEDURE 2 1 REMOVE THE OUTLET PRESSURE TAP PLUG FROM THE RIGHT SIDE OF THE GAS V...

Page 34: ...T THE SUPPLY GAS PIPING TO THE VALVE 8 TURN ON THE GAS TO THE VOYAGER 9 TURN THE BLUE KNOB ON THE GAS VALVE TO ON 10 REMOVE THE SMALL ROUND BRASS PLUG FROM THE GAS VALVE BY TURNING IT COUNTER CLOCKWIS...

Page 35: ...T OFF TURN THE ADJUSTMENT SCREW TWO FULL TURNS COUNTER CLOCKWISE 14 SHUT THE VOYAGER DOWN THEN START IT UP AGAIN LET IT RE LIGHT IF THE IGNITION WAS GOOD THE VALVE NEEDS NO FURTHER ADJUSTMENT IF THE I...

Page 36: ...LS VENT SIZED FROM 3 TO 4 BY USING BUSHINGS INSTEAD OF REDUCING COUPLING OR REDUCING ELBOW VENT CHANGED FROM 3 TO 4 WITHOUT GOING REQUIRED 10 ON BOTH INTAKE AND EXHAUST VENTING NOT CLEANED AND GLUED T...

Page 37: ...t the time of installation of the side wall horizontal vented gas fueled equipment the installing plumber or gasfitter shall observe that a hard wired carbon monoxide detector with an alarm and batter...

Page 38: ...DED When the manufacturer of Product Approved side wall horizontally vented gas equipment provides a venting system design or venting system components with the equipment the instructions provided by...

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Page 40: ...PAGE 40 2008 2006 2005 2004 Heat Transfer Products Inc...

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