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Chapter3 product appearance and wiring IR610 high performance vector control frequency inverter user manual

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Figure 3-4 Keypad support installation diagram and control cabinet processing dimensions

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Inverter dimensions and installation dimensions

Figure 3-5 SIZE A to SIZE C(0.75KW-15KW) Dimension

Figure 3-6 SIZE D~G(18.5KW-90KW) Dimension

Summary of Contents for IR610 Series

Page 1: ...gs running and debugging maintenance checking and so on Please be sure to read this manual carefully before operation For equipment matching manufacturers please send this manual to your end user together with your devices in order to facilitate the usage PRECAUTIONS To describe the product details the illustrations in the manual sometimes are under the state of removing the outer housing or secur...

Page 2: ...and Installation imension 11 3 1Product apearance and installation 11 3 1 1Product appearance 11 3 1 2Appearance and Mounting Hole Dimension 14 3 1 3Removal and installation of cover and inlet plate 19 3 2Wiring 22 3 2 1 Standard wiring diagram 23 3 2 2Main Circuit Terminals 24 3 2 3 Terminal screws and wiring specifications 26 3 2 4 Cautions for Main Circuit Wiring 27 3 2 4Control Circuit Termina...

Page 3: ...s and Solution 147 Chapter7 Selection Guide of inverter Accessory 154 7 1SelectionGuide of braking component 154 7 2PGcard type 155 7 3 Extension card 159 Chapter8 Daily maintenance of frequency inverters 164 8 1 Daily maintenance 164 8 1 1 Daily maintenance 164 8 1 2 Regular inspection 164 8 2 Wearing parts replacement 165 8 3Warranty Items 166 Appendix A Modbus communication protocol 167 ...

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Page 5: ...match please do not install WARNING Handling should be light lift otherwise there is the danger of damage to equipment Do not use damaged drive or missing drive Risk of injury Do not touch the control system components by hand or there is the danger of electrostatic damage During Installation DANGER Please install the flame retardant objects such as metal away from combustibles or may cause a fire...

Page 6: ... The driver must be covered before the cover can be powered otherwise it may cause electric shock All peripheral accessories must be wired according to the instructions in this manual and be properly wired in accordance with this manual Otherwise it may cause accident After Power on DANGER Do not open the cover after power on otherwise there is danger of electric shock If the indicator light does ...

Page 7: ... in the inverter life If a contactor is installed between the inverter output terminals U V W and the motor make sure that the inverter is turned on and off when there is no output Otherwise the inverter may be damaged Lightning impulse protection Although this series of inverters are equipped with lightning over current protection device there is a certain degree of self protection for inductive ...

Page 8: ... Electrolytic capacitors on the main circuit and electrolytic capacitors on the printed circuit board may explode when incinerated and poisonous gases are generated when plastic parts are burned Please dispose as industrial waste The scope of application This product is not designed and manufactured for use on equipment where life is at stake To use this product on a mobile medical aerospace nucle...

Page 9: ...T OUTPUT CODE 2 1 Name Plate Model instruction 2 2Model instruction 2 2Product series instruction Table 2 1IR610 inverter models and technical data Model Power capacity KVA Input current A Output current A Adapta ble Motor KW SIZE Brake Unit Heavy load Light load Three phase 380 480V 50 60Hz IR610 R75GT4B 1 5 3 4 2 5 4 2 0 75 SIZE A Intern IR610 2R2 G T 4 B T three phase Load type G normal duty Po...

Page 10: ... 0 87 0 37 IR610 045G 055PT4 60 92 0 90 0 110 0 45 SIZE F IR610 055G 075PT4 75 113 0 110 0 135 0 55 IR610 075G 090PT4 104 157 0 152 0 165 0 75 SIZE G IR610 090G 110PT4 112 170 0 176 0 210 0 90 Exter nal IR610 110G 132PT4 145 220 0 210 0 253 0 110 SIZE H IR610 132G 160PT4 170 258 0 253 0 304 0 132 SIZE I IR610 160G 185PT4 210 320 0 304 0 360 0 160 IR610 185G 200PT4 245 372 0 360 0 380 0 185 SIZE J ...

Page 11: ... 1R5GS2 3 5 15 0 8 0 10 6 1 5 SIZE A IR610 2R2GS2 5 5 25 0 10 6 14 0 2 2 SIZE A IR610 4R0GS2 7 7 35 0 17 0 23 0 4 0 SIZE B IR610 5R5GS2 8 9 53 0 25 0 31 0 5 5 SIZE C IR610 7R5GS2 11 67 0 32 0 37 0 7 5 SIZE C 2 3Technical Specifications Table 2 2 IR610 Technical Specifications Item Specifiation Input Inuput Voltage 1phase 3phase 220V 200V 240V 3 phase 380V 480V 380V 480V Allowed Voltage fluctuation...

Page 12: ...ting maximum frequency x 0 1 Startup torque 150 0 5Hz V f 180 0 25Hz SVC 200 0Hz VC Torque control accuracy SVC within 5Hz10 above 5Hz5 VC 3 0 V f curve V f curve type straight line multipoint power function V f separation Torque boost support Automatic torque boost factory setting manual torque boost Frequency giving ramp Support linear and S curve acceleration and deceleration 4 groups of accele...

Page 13: ...inals UP DOWN Function Keypad LED Digital keyboard and LCD keypad option Communication Standard MODBUS communication CANopen AND PROFINET IN DEVELOPMENT PG card Incremental Encoder Interface Card Differential Output and Open Collector Rotary transformer Card Input terminal Standard 5 digital input terminals one of which supports high speed pulse input up to 50kHz 2 analog input terminals support 0...

Page 14: ... if the ambient temperature is between 40 C and 50 C Rated output current decrease by 1 5 if temperature increase by 1 C Humidity Less than 95 RH without condensing Vibration Less than 5 9 m s2 0 6 g Storage temperature 20 C 60 C Others Installation Wall mounted floor controlled cabinet transmural Protection level IP20 cooling method Forced air cooling ...

Page 15: ...nd wiring 11 Chapter 3 Product appearance and Installation Dimension 3 1 Product appearance and installation 3 1 1Product appearance fan Name plate cover Line board Keypad Fan cover Back cover Front cover Main circuit terminal Extension card port Control terminal 3 1 1 0 75kw 15kw 3 1 2 18 5kw 90kw ...

Page 16: ...Chapter3 product appearance and wiring IR610 high performance vector control frequency inverter user manual 12 3 1 3 110kw 250kw ...

Page 17: ...IR610 high performance vector control frequency inverter user manual Chapter3 Product appearance and wiring 13 3 1 4 110KW 250KW With bottom base ...

Page 18: ...l 14 3 1 5 280KW 400KW 3 1 2Appearance and Mounting Hole Dimension Keypay and keypad support size The dimensions of the IR610 series keypad are shown in Figure 3 1 When installing the keypad on the outside of the control cabinet use the two screws on the back of the keypad to fix it right side of Figure 3 1 ...

Page 19: ...yboard on control cabinet to prevent the keypad from protruding toward the outside of the control cabinet use a keypad Bracket The dimensions of the keypadbracket are shown in Figure 3 2 The dimensions of the mounting diagram and control cabinet are shown in Figure 3 3 M3 screw X2 depth 8mm for mounting to the control cabinet Figure 3 3 Keypad Holder Size Unit mm ...

Page 20: ...control frequency inverter user manual 16 Figure 3 4 Keypad support installation diagram and control cabinet processing dimensions Inverter dimensions and installation dimensions Figure 3 5 SIZE A to SIZE C 0 75KW 15KW Dimension Figure 3 6 SIZE D G 18 5KW 90KW Dimension ...

Page 21: ...ter user manual Chapter3 Product appearance and wiring 17 Figure 3 7 SIZE H J 110KW 250KW Dimension Note SIZE H SIZE J 110kw 200kw standard model without reactor and bottom base Reactor and bottom base for option Figure 3 8 SIZE K J 280KW 315KW Dimension ...

Page 22: ...4X16 5 5KW 7 5KW 113 239 5 250 130 180 ø5 0 M4X16 11KW 15KW 153 299 310 170 193 Ø6 0 M5X16 18 5KW 22KW 165 350 370 335 210 205 Ø6 0 M5X16 30KW 37KW 218 438 452 5 424 260 230 Ø7 0 M6X16 45KW 55KW 250 535 555 520 320 275 Ø10 0 M8X20 75KW 90KW 280 620 640 605 350 290 Ø10 0 M8X20 110KW 280 695 915 715 660 935 370 313 Ø11 0 M8X25 132KW 160KW 280 705 925 725 670 945 360 338 Ø11 0 M8X25 185KW 200KW 360 7...

Page 23: ...0KW 500KW 660 1063 1505 1095 1020 1575 785 450 Ø13 M12 30 Flooring mounting H2 W D 1575 785 450 560KW 710KW Only for Flooring mounting H2 W D 1800x1080x500 M12 30 3 1 3Removal and installation of cover and inlet plate SIZEA SIZE C 0 75KW 15KW Removal and installation of cover and inlet plate Removal steps Step 1 Open the top cover Unscrew the screw on the cover Lift up the cover Remove the cover f...

Page 24: ...r Slant the front cover diagonally from the front to the docking station Lower the cover plate toward the inlet board Tighten the screws on the cover SIZE D G 18 5KW 90KW Removal and installation of cover Removal steps Installation steps Unscrew the two screws at the bottom of the bottom cover Remove the cover vertically Close the cover vertically Tighten the two screws on the bottom of the cover ...

Page 25: ...he two screws at the bottom of the cover Hold both sides of the cover with both hands and lift the lower part of the cover Push up and lift the entire cover becareful or you will snap the keyboard cable Installation steps Plug in the keyboard line buckle the top of the cover Tighten the screws at the bottom of the cover ...

Page 26: ...Chapter3 product appearance and wiring IR610 high performance vector control frequency inverter user manual 22 110kw and above are door open style ...

Page 27: ... output 2 Digital input 1 Digital input 2 Digital input 3 Digital input 4 10V Open collector output1 PLC 24V FWD REV PB HDI DI5 High speed pluse terminal HDO COM Open collector output2 High speed pluse output IO communi cation extension card PG card AO1 380V 50 60Hz Analog input 0 10V 0 20mA 1 5k T2A T2B T2C Relay output 1 485 OFF ON AI1 V AI2 V I I I I AO 1 V AO 2 V ON ON OFF OFF Ground Connector...

Page 28: ...cy inverter user manual 24 3 2 2Main Circuit Terminals PB DC LINK R S T POWER MOTOR U V W Figure 3 11 SIZE A SIZE C 0 75kw 15kw Main Circuit Terminal Figure 3 12 SIZE D 18 5kw 22kw main circuit terminal block diagram Figure 3 13 SIZE E 30kw 37kw LEFT Figure 3 14 SIZE F G45kw 90kw RIGHT ...

Page 29: ...inal connect three phase AC power U V W Inverter AC output terminal connect three phase AC motor The positive and negative terminals of the internal DC bus are connected to the external brake unit or For common DC bus P1 P2 P1 and P2 are terminal to Connect DC reactor short P1 to P2 when DC reactor is not used P2 is equivalent to of DC bus PB Braking resistor connection terminal when built in brak...

Page 30: ...4 IR610 5R5G 7R5PT4B M4 2 6 M4 2 6 IR610 7R5G 011PT4B M4 2 6 M4 2 6 IR610 011G 015PT4B M5 4 10 M5 4 10 IR610 015G 018PT4B M5 4 10 M5 4 10 IR610 018G 022PT4B M6 4 10 M6 4 10 IR610 022G 030PT4B M6 4 16 M6 4 16 IR610 030G 037PT4 M8 10 16 M6 5 10 IR610 037G 045PT4 M8 10 16 M6 5 10 IR610 045G 055PT4 M8 10 25 M6 5 16 IR610 055G 075PT4 M8 10 35 M6 5 16 IR610 075G 090PT4 M10 20 50 M8 8 25 IR610 090G 110PT...

Page 31: ... is consistent with the product nameplate do not match may result in damage to the inverter 2 DC wiring Do not connect the braking resistor directly to which may cause the inverter to be damaged or even fire When using the external brake unit pay attention to can not be reversed otherwise it will cause damage to the inverter and brake unit or even cause a fire 3 Motor Wiring It is forbidden to sho...

Page 32: ...pact on the inverter and the peripheral devices It is suggested that when the motor cable is longer than 100m output AC reactor be installed Refer to the following table for the carrier frequency setting 3 2 4Control Circuit Terminal 10V AI1 AO1 485 GND DI1 DI2 DI3 DI4 HDI GND AI2 AO2 485 COM DO1 HDO COM PLC 24V T1 A T1 B T1 C T2 A T2 B T2 C 485 V I ON OFF AI1 AI2 AO1AO2 ON OFF PE1 PE2 K2 K1 Jumpe...

Page 33: ...t 2 Input voltage 0 10V Impedance 22KΩ Maximum input voltage Input current 0 20mA Impedance 500Ω Maximum input current Through the jumper switch AI1 0 10V and 0 20mA analog input switch the factory default voltage input Analog input AO1 Analog output 1 Output voltage 0 10V Impedance 10KΩ Output current 0 20mA Impedance 200Ω 500Ω Through the jumper switch AO1 0 10V and 0 20mA analog output switchin...

Page 34: ...ange 0 200Hz Voltage range 10V 30V HDI Digital input terminal High speed pulse input Digital input terminal same as DI1 DI4 Pulse input frequency input 0 50KHz Voltage range 10V 30V Switch output DO1 Open collector output Optocoupler isolation Voltage range 0V 24V Current range 0mA 50mA HDO Open collector output High speed pulse output Open collector output same as DO1 High speed pulse output 0 50...

Page 35: ... I is the current output 0 20mA V PE1 GND ground selection ON is grounded through the safety capacitor OFF is not connected OFF PE2 COM ground selection ON is grounded through the safety capacitor OFF is not connected OFF Analog input terminal instructions The AI1 and AI2 terminals can accept both analog voltage input and analog current input They can be switched by jumpers AI1 and AI2 on the IO b...

Page 36: ...ernal 24V with NPN mode B By internal 24V with PNP mode IR610 External controller PLC 24V COM PNP Typt VCC Y1 Y7 DI1 DI2 DI3 DI4 HDI DI5 DI6 DI7 Y1 Y2 Y3 Y4 Y6 Y7 Y5 VCC IR610 External controller PLC 24V COM PNP type VCC Y1 Y7 DI1 DI2 DI3 DI4 HDI DI5 DI6 DI7 Y1 Y2 Y3 Y4 Y6 Y7 Y5 VCC 24V NOTE 3 C NPN mode uses external 24V power supply D PNP mode uses external 24V power supply 3 24 Switching Digita...

Page 37: ...wiring diagram Note The multi function terminal output is an open collector output with a maximum allowable current of 50mA When using the internal power supply if the inductive load is driven an absorption circuit such as an RC snubber circuit or a freewheeling diode should be installed When adding a freewheeling diode be sure to confirm the polarity of the diode otherwise the product will be dam...

Page 38: ... vector control frequency inverter user manual 34 Main site IR610 485 485 GND 485 485 GND Slave 1 485 ON OFF IR610 485 485 GND Slave N 485 ON OFF IR610 485 485 GND Slave 2 485 ON OFF 3 16Multiple inverter RS485 is connected to the host computer for communication ...

Page 39: ...ted that the shielded cable layer should be grounded by 360 degree grounding method and set in the metal pipe As far as possible from the inverter input power cable and output motor cable if the signal cable must cross the input power cable or output motor cable the two should be orthogonal When using the analog voltage and current signals for remote frequency setting double stranded shielded and ...

Page 40: ... and the motor is long due to the influence of distributed capacitance it is easy to produce electrical resonance thus generating a large current so that the inverter over current protection It is recommended to install the AC output reactor when the motor cable length exceeds 100 meters Refer to the following table for carrier frequency setting Inverter output cable length and carrier frequency t...

Page 41: ...gure 4 1 Operating panel Description of indicator Table 4 1 The name and function of each part of the keyboard No Part Name Function 1 Exit exit menu level 2 Confirmation Enter the menu interfaces level by level confirm the parameter setting and save to EEPROM 3 Increment Up The number indicated by the cursor increases by one Next function code Used to switch the left and right screens while in mo...

Page 42: ...ndicator light HZ A rpm min ute When Hz and A are lit at the same time the unit of the currently displayed parameter is RPM PER MINUTE 13 Indicator light A V When A and V are lit at the same time the unit of the currently displayed parameter is percent 14 Running lights Off indicates a stop condition On indicates inverter is running Blinking Deceleration stopped 15 Direction indicator Used to indi...

Page 43: ...METER EDIT VIEW STATUS ESC ENTER ESC ENTER ESC ENTER ESC ENTER ESC ENTER ESC ENTER ESC UP DOWN SHIFT UP DOWN UP DOWN UP DOWN UP DOWN SHIFT UP DOWN SHIFT UP DOWN SHIFT UP DOWN SHIFT 4 2Keyboard operation diagram Standard mode bSC If visiting access P00 01 is standard all the function codes mentioned in this manual are accessible If visiting access P00 01 is the end user in the state of user passwor...

Page 44: ...he displayed range of signed numbers is 2147483648 to 2147483647 excluding the decimal point Binary data display Binary number currently only supports 16 digits points left and right screen display The leftmost digital tube is used to distinguish the left and right screens the top digit segment lights up for the left panel and the bottom segment segment lights for the right panel Remove the leftmo...

Page 45: ... the following table Table4 2 Digital tube display symbol and meaning Symbol Meaning tUnE Motor parameter self learning bUSY Processing parameter read and write requests End Indicates that the parameters have been changed and saved to the EEPROM The mission has been completed Er xxx Fault code XXX is the fault type see Chapter 6 for details 4 4 Test run Please follow the procedure below to commiss...

Page 46: ...run button waiting for the complete of self learning Press RUN to Run inverter Press STOP to stop inverter While monitoring the output frequency or command frequency press ENTER to modify the target frequency End close loop vector control VC Before normal operation ensure that the encoder P10 03 is in the correct directionIf rotary self learning is performed the encoder orientation can be automati...

Page 47: ...otor protection parameter Page 85 25 Fault tracking parameter Page 87 26 Fault recording parameter Page 87 27 Monitoring parameter Page 90 Communication 30 Modbus communication Page 90 31 Canopen communication Page 92 Application 40 Process PID Function Page 92 41 Sleep function Page 98 42 Simple PLC Page 100 43 Programmable delay unit Page 102 44 Comparator and logic unit controller Page 104 45 M...

Page 48: ...rter enter the same value twice in a row to change the password password will be cleared if you enter 0 twice in a row 0 r00 01 Access authority 0 END USER Some parameter are not authorized to check when user password in locked state 1 Standard ALL Parameter can be checked P00 02 Parameter copy and backup 0 No action 11 save all parameter to EEPROM backup space 12 Restore all parameter from EEPROM...

Page 49: ... refer to P10 group P00 05 Running mode 0 Speed mode 1 Torque mode If use with DI function 19 Switch between torque and speed Control and 20 torque control diabled Actuall effective running mode is related with DI status 0 P00 06 Source of the Operation Command 0 keypad 1 terminal 2 communication Command source run stop forward reverse jog fast brake stop etc If use with DI function 12 Switching r...

Page 50: ...ameter P22 13 P00 09 Reverse control 0 enable 1 disbale 0 P00 10 Motor option 0 motor 1 1 motor 2 If use with DI function 16 Switch between motor 1 and motor 2 Actuall effective command source is related with DI status 0 P00 11 Special industry 0 standard drive 1 Reserved 0 r00 18 Power board software version r00 19 Control board software version r00 21 SN 1 r00 22 SN 2 Functio n code Parameter na...

Page 51: ...iliary frequency gains 0 0 300 0 100 0 P01 04 Frequency source selection 0 main frequency sourceA 1 auxiliary frequency sourceB 2 Main and auxiliary arithmetic results 3 Switchover between main and auxiliary frequency 4 switchover between main frequency source A and A B Arithmetic results 5 Switchover between B and A B DI function code 25 effective to corresponding terminal frequency will adopt th...

Page 52: ...ency lower than lower limit frequency 0 Run at low limit frequency 1 Stop after delaying P01 11 2 Run at zero speed The inverter will coast to stop when the set frequency is lower than the lower limit one if the set frequency is above the lower limit one again and it lasts for the time set byP01 11 the inverter will come back to the running state automatically 0 P01 11 Delay time when set frequenc...

Page 53: ...requency 0 00Hz P01 15 Jump frequency 2 lower limit 0 00Hz P01 16 0 00Hz P01 16 Jump frequency 2 upper limit P01 15 maximum frequency P01 06 0 00Hz P01 17 Jump frequency 3 lower limit 0 00Hz P01 18 0 00Hz P01 18 Jump frequency 3 upper limit P01 17 maximum frequency P01 06 0 00Hz Risk speed or Jump frequency start up protection is used to some situation which need avoid motor speed and speed range ...

Page 54: ...ion board 5 AI4 IO expansion board 6 HDI pulse 7 Communication 8 PID Ten s digit Combination of multiple speed 0 Combination method 1 Priority method 00 Combination method Description Multispeed terminal 4 Multispeed terminal 3 Multispeed terminal 2 Multispeed terminal 1 Combination method Speed reference Ineffective Ineffective Ineffective Ineffective Multispeed 0 Ineffective Ineffective Ineffect...

Page 55: ...eed 13 effective effective Effective Ineffective Multispeed 14 effective effective Effective effective Multispeed 15 Priority method Description Multispeed terminal 4 Multispeed terminal 3 Multispeed terminal 2 Multispeed terminal 1 Priority method Speed reference Ineffective Ineffective Ineffective Ineffective Multispeed 0 Ineffective Ineffective Ineffective effective Multispeed 1 Ineffective Ine...

Page 56: ...n built plc 7 Lower limit frequency P01 09 maximum frequency P01 06 0 00Hz P01 28 Multiple step speed 7 in built plc 8 Lower limit frequency P01 09 maximum frequency P01 06 0 00Hz P01 29 Multiple step speed 8 in built plc 9 Lower limit frequency P01 09 maximum frequency P01 06 0 00Hz P01 30 Multiple step speed 9 in built plc 10 Lower limit frequency P01 09 maximum frequency P01 06 0 00Hz P01 31 Mu...

Page 57: ...Ten s digit 0 Non zero cleaning at power failure 1 Save at power failure UP DOWN offset Hundred s digit UP DOWN near to zero 0 Forbidden 1 Enable Thousand s digit up and down action mode 0 Superposition 1 Gain effect 0000 P01 41 Droop control gains 0 00 1 00 Rotation speed drop value based on Rated load relative to maximum frequency Frequency drop volume Max frequency P01 41 Current load rated loa...

Page 58: ...mall to big gradually during commissioning P01 43 Textile frequency setting 0 relative to center of textile frequency 1 relative to maximum frequency 0 P01 44 Textile frequency 0 0 100 relative to center of textile frequency P01 43 0Textile frequency Aw P01 44 center frequency P01 43 1 Textile frequency Aw P01 44 max frequency 0 0 P01 45 Jump frequency 0 0 50 0 relative to textile frequency 0 0 P0...

Page 59: ...d by decreasing the output frequency for this motor implementing workload balancing among multiple motors P01 44 or P01 46 0 This function disable Start acceleration Deceleration stop Frequency swing center Frequency swing lower limit Frequency swing range AW set the frequency choose P01 43 P01 44 Kick hop frequency jw aw P01 45 A w Aw Frequency swing cycle P01 46 Triangle wave rise time P01 47 fr...

Page 60: ...reverse rotation when big load starting 0 P02 01 Startup frequency 0 00Hz 10 00Hz 0 00Hz P02 02 Startup frequency holding time 0 000s 10 000s Set a proper starting frequency to increase the torque of the inverter during starting During the retention time of the starting frequency the output frequency of the inverter is the starting frequency And then the inverter will run from the starting frequen...

Page 61: ...he inverter performs DC braking according to P02 06 firstly and runs after P02 07 If DC braking time is 0 the inverter starts directly The bigger the DC braking current is the greater the braking force If the start mode is pre excitation start then the inverter establishes magnetic field according to the set pre excitation current firstly runs after the set pre excitation time If the pre excitatio...

Page 62: ...C braking current is the greater the braking torque isDC braking time the retention time of DC braking If the time is 0 the DC braking is invalid The inverter will stop at the set deceleration time 100 P02 11 DC brake time at stop 0 000s 30 000s Inverters blocks the output before starting the DC braking After this waiting time the DC braking will be started so as to prevent over current fault caus...

Page 63: ...ing magnetic flux braking while the cooling of the stator is more effective than the rotor P02 13 Delaying frequency at stop 0 00Hz 20 00Hz 0 50Hz P02 14 Delaying time at stop 0 000s 60 000s 0 000s no function for delaying time at stop 0 000s it is effective when output frequency decrease lower than delaying frequency at stop P02 13 inverter will block pulse output after delaying time at stop P02 ...

Page 64: ...y 2 Speed tracking for grid frequency Ten s digit direction choosing 0 only search at given frequency direction 1 search on the other direction when failed for given frequency tracking P02 17 Deceleration time for speed search 0 1s 20 0s 2 0s P02 18 Current for speed search 10 150 motor rated current 40 P02 19 Speed search compensation factor 0 00 10 00 1 00 ...

Page 65: ... This acceleration and deceleration curve acceleration a changes in a ramp start and stop relatively flat Acceleration and deceleration process as shown below Tacc and Tdec for the set acceleration and deceleration time The acceleration and deceleration curve of the equivalent acceleration and deceleration time Acceleration time Tacc Ts1 Ts2 2 Deceleration time Tdec Ts3 Ts4 2 1 S T t 2 S T 3 S T 4...

Page 66: ... same as P03 02 Depend on model The IR610 provides four groups of acceleration and deceleration time The actual acceleration deceleration time can be selected by different methods such as DI terminal output frequency and PLC running segments Several methods can not be used at the same time Factory default is to use acceleration deceleration time 1 DI terminal select acceleration and deceleration t...

Page 67: ...eration time can be found in the description of relevant parameters P03 09 Jog Acceleration time Time Setting same as P03 01 6 00s P03 10 Jog Deceleration time Time Setting same as P03 02 10 00s P03 11 S curve Acceleration begin time Setting value depend on P03 16 P03 16 2 0 01 30 00s P03 16 1 0 1s 300 0s P03 16 0 1s 3000s 0 50s P03 12 S curve Acceleration arrival time SAME AS P03 11 0 50s P03 13 ...

Page 68: ...ad band time 0 00s 30 00s Waiting time for zero speed during forward and reverse switchover 0 00s 04 Group Analog and Pulse input P04 00 Minimum input pulse frequency 0 00kHz 50 00kHz P04 01 P04 03 HDI input frequency Corresponding setting P04 00 P04 02 1 00kHz P04 01 Maximum input pulse frequency 0 00kHz 50 00kHz 30 00kHz P04 02 Setting Corresponding to Minimum input 100 0 100 0 0 0 P04 03 Settin...

Page 69: ...04 10 AI 1 Conversion value 100 0 100 0 It is used to view the output of the AI1 mapped curve P04 11 AI 2 Curve setting Unit s AI curve selection 0 curve A 1 curve B 2 Curve C 3 Curve D Ten unit when input signal lower than minimum input 0 equal to minimum input 1 equal to 0 0 01 P04 12 AI2 filter time 0 000s 10 000s 0 100s r04 13 AI 2 actual value 0 00V 10 00V it is used to view the port voltage ...

Page 70: ...the input current mA of the AI3 port r04 18 AI3 option card Conversion value 100 0 100 0 It is used to view the output of the AI3 mapped curve P04 19 AI 4 option card Curve setting Unit s AI curve selection 0 curve A 1 curve B 2 Curve C 3 Curve D Ten unit when input signal lower than minimum input 0 equal to minimum input 1 equal to 0 0 03 P04 20 AI4 option card filter time 0 000s 10 000s 0 100s r...

Page 71: ... axis 1 0 00V P04 29 P04 29 P04 30 AI Corresponding setting P04 27 P04 28 Note input less than P04 27 output decide by curve ten s digit 0 00V P04 28 Curve B vertical axis 1 100 0 100 0 0 0 P04 29 Curve B horizontal axis 2 P04 27 10 00V 10 00V P04 30 Curve B vertical axis 2 100 0 100 0 100 0 P04 31 Curve C horizontal axis 1 0 00V P04 33 P04 33 P04 34 P04 38 P04 35 AI Corresponding setting P04 31 P...

Page 72: ...43 AI Corresponding setting P04 39 P04 40 P04 44 P04 45 Note input less than P04 39 output decided by curve ten s digit 0 00V P04 40 Curve D vertical axis 1 100 0 100 0 0 0 P04 41 Curve D horizontal axis 2 P04 39 P04 43 3 00V P04 42 Curve D vertical axis 2 100 0 100 0 30 0 P04 43 Curve D horizontal axis 3 P04 41 P04 45 6 00V P04 44 Curve D vertical axis 3 100 0 100 0 60 0 P04 45 Curve D horizontal...

Page 73: ... 69 Function code Parameter name Description Default Property For other uses see the description of the relevant function ...

Page 74: ... torque 5 output voltage 0 2times motor rated voltage 6 DC bus voltage 0 2times drives standard DC bus voltage 7 output power 0 2times motor rated power 8 encoder rotating speed 0 maximum frequency rotating speed 9 AI1 0 00 10 00V 10 AI2 0 00 10 00V 11 AI3 0 00 10 00V 12 AI4 0 00 10 00V 0 P05 03 HDO Minimum output pulse frequency 0 00kHz 50 00kHz HDO terminal output pulse frequency when Output sig...

Page 75: ...00 1 00 The output error of AO2 can be corrected by P05 11 and P05 12 or the mapping relationship between signal source and actual output can be changed The formula is AO c P05 11 P05 12 AO pAO c the actual output of AO2 AO p AO2 value before correction and AO c AO p 100 0 of P05 11 corresponds to 10V or 20mA 06 Group Multi function Digital input r06 00 DI port status Bit0 Bit8 Correspond to DI1 D...

Page 76: ... main frequency source to Numeric frequency setting 27 Switch main frequency source to AI1 28 Switch main frequency source to AI2 29 Switch main frequency source to AI3 30 Switch main frequency source to AI4 31 Switch main frequency source to high frequency pulse input 32 Switch main frequency source to communication setting 33 Switch auxiliary frequency source to numeric frequency setting 34 Acce...

Page 77: ...ain and Auxaliary feedback switch 47 Simple PLC status reset 48 Simple PLC time stop 49 Swing frequency stop 50 Counter 1 input 51 Counter 1 reset clear 52 Counter 2 input 53 Counter 1 reset clear 54 Clear reset timed running time 55 Motor 2 Accel and Decel time selection 0 P06 17 Virtual input source Unit digit VDI1 input source 0 F P06 33 specifies the bit0 bit15 of the parameter Ten s digit VDI...

Page 78: ...efine as per bit 0 positive logic 1 negative logic Bit0 bit11 DI1 DI12 Bit12 bit15 VDI1 VDI4 In the reverse logic the inactive level of the DI terminal becomes the active level 0 P06 21 DI1 Effective delay time 0 000s 30 000s 0 000s P06 22 DI1 ineffective delay time 0 000s 30 000s 0 000s P06 23 DI2 Effective delay time 0 000s 30 000s 0 000s P06 24 DI2 ineffective delay time 0 000s 30 000s 0 000s P...

Page 79: ...d press the SB2 button The inverter is forward running Press the SB3 button to invert the inverter When the SB1 button is off the inverter will stop During normal start up and running it is necessary to keep the SB1 button closed and the commands of SB2 and SB3 buttons take effect during the closing operation The running status of the inverter takes the last key action of the three buttons as the ...

Page 80: ...urce of VDI1 Please select the input signal of VDI1 together with the Unit s digit of P06 17 06 00 P06 34 VDI 2 source To Select the source of VDI2 Please select the input signal of VDI1 together with the Ten s digit of P06 17 06 00 P06 35 VDI 3 source To Select the source of VDI3 Please select the input signal of VDI1 together with the Hundred s digit of P06 17 07 00 P06 36 VDI 4 source To Select...

Page 81: ... P08 05 16 Desired frequency attained 2P08 07 17 Zero speed stop without output 18 Zero speed stop with output 19 Zero current status 20 Output current exceed limit 21 Counter 1 setting value arrival 22 Counter 1 setting value arrival 23 Simple PLC cycle finish 24 Reserved 25 Drive overload pre warning 26 Motor overload pre warning 27 Motor overheat pre warning 0 P07 02 DO2 HDO Output terminal fun...

Page 82: ...c unit 3 output 39 Logic unit 4 output 40 Delaying unit 1 output 41 Delaying unit 2 output 42 Delaying unit 3 output 43 Delaying unit 4 output 44 Reserved 45 Reserved 0 P07 09 VDO1 virtual DO1 output Terminal function 0 P07 10 VDO2 virtual DO2 output Terminal function 0 P07 11 Output logic negative Define as per bit O off 1 on negative Bit0 DO1 Bit1 DO2 Bit2 Relay 1 Bit3 Relay 2 Bit4 DO3 Bit5 DO4 ...

Page 83: ...000s 0 000s P07 15 DO2 ineffective delay time 0 000s 30 000s 0 000s P07 16 Relay 1 effective delay time 0 000s 30 000s 0 000s P07 17 Relay 1 ineffective delay time 0 000s 30 000s 0 000s P07 18 Relay 2 effective delay time 0 000s 30 000s 0 000s P07 19 Relay 2 ineffective delay time 0 000s 30 000s 0 000s ...

Page 84: ...uency is greater than frequency detection value FDT effective when output frequency is less than frequency detection value 1 Frequency detection hysteresis FDT ineffective when output frequency is between the above two FDT output keep no change following is FDT chart time Output frequency P08 00 P08 00 P08 01 FDT suatus invalid valid invalid time P08 04 Detection range of frequency arrival 0 0 100...

Page 85: ...o parameters of any arrival frequency detection value used to set frequency value and frequency detection range P08 09 Zero speed detection amplitude 0 00H 5 00Hz 0 25Hz P08 10 Zero current detection level 0 0 100 0 rated motor current 5 0 P08 11 Zero current detection delay time 0 000 30 000s 0 000 30 000s Notice When output current P08 10 and endure P08 11 time corresponding DO output effective ...

Page 86: ...otor rated time 200 0 P08 13 Overcurrent detection delay time 0 000 30 000s Notice When output current P08 12 and endure P08 13 time corresponding DO output effective signal 0 100s When the output current is bigger than or over limit detection point lasts for longer than software over current point detection delay time DO terminal outputs ON signal ...

Page 87: ...ng ratio molecule between motor and encoder 1 65535 1000 P10 08 Rotating ratio demonimator between motor and encoder 1 65535 1000 When encoder is not installed on the motor rotor axis asynchronous motor vector control with encoder is effective by setting motor and encoder rotating speed ratio P10 07 and P10 08 For example if motor rotating speed is 1500RPM and encoder speed 1000RPM set P10 07 1500...

Page 88: ...pad indicator REV indicate direction r10 13 Encoder current position 0 4 encoder pulse number 1 encoder current position refer Z pulse as zero point motor forward running and one cyle to Z pulse then postion to zero r10 14 Z pulse marking value 0 4 encoder pulse number 1 it is used to monitor encoder slipping and AB being disturbed ...

Page 89: ...0 01A P11 02 30kW 0 1A Depend P11 05 Motor rated frequency 1 00Hz 600 00Hz 50 00Hz P11 06 Motor rated RPM 1 60000rpm Depend P11 07 Motor rated power factor 0 500 1 000 Depend r11 08 Motor rated torque Read only 0 1Nm P11 02 30KW 1Nm P11 02 30KW r11 09 Number of motor 1 pairs of pole Read only It will auto calculate as per motor rated frequency and rated rotating speed P11 10 Auto tune self learnin...

Page 90: ...otor will rotate forward and the speed can reach 50 100 of the rated speed The lighter the load during self learning the better the learning effect note Notice it can do motor auto tune when command source is keypad Please self learn when the motor is cold Make sure the motor is at rest before learning Please confirm that the motor nameplate parameters have been set before self learning For closed...

Page 91: ...citation saturation factor 1 At non rated excitation status 1 100 P11 17 Excitation saturation factor 2 At non rated excitation status 0 900 P11 18 Excitation saturation factor3 At non rated excitation status 0 800 ...

Page 92: ...V F 1 3 power 1 7powe r 2 0 power Figure 1 Straight line VF and 1 3 1 7 2 0 power VF multi stage line type VF curve Motor rated voltage Output voltage Motor rated frequency Output frequen cy 0 F 0 F 1 F 2 F 3 V0 V1 V2 V3 Figure 2 multi stage line type VF curve VF full separation The output voltage and output frequency are completely independent The output frequency is determined by the frequency s...

Page 93: ...c torque boost When P12 09 0 Automatic torque boost inverter will automatically compensate output voltage to improve torque in low frequency as per actual load it is useful for linear VF curve Manual torque boost When P12 09 not 0 it means manual torque output Output frequency 0 torque increasing value p12 09 motor stator resistance rated excitation current increasing value will be gradully decrea...

Page 94: ...quency especially the motor with big power The motor can not run stably or overcurrent may occur These phenomena can be canceled by adjusting thisparameter 300 P12 14 Oscillation suppression effective frequency range Oscillation suppression effective range 100 1200 Set the range of the oscillation suppression function 100 corresponds to the rated frequency of the motor 110 P12 15 Current limit fun...

Page 95: ...ed 7 communication 8 PID P12 21 Digital setting for VF separation voltage 0 0 100 0 0 0 P12 22 VF separation voltage Accel and Decel time 0 00s 60 00s 1 00s P12 23 VF Separation voltage rates as per time VF Separation Voltage variation every hour range 100 00 100 00 0 0 ...

Page 96: ... can adjust Section vector controlled speed loop dynamic response characteristics Increase the proportional gain and reduce The integration time can speed up the dynamic response of the speed loop but the proportional gain is too large Or the integration time is too small it is easy to cause the system to oscillate and the overshoot is too large Proportion increase Too small is also likely to caus...

Page 97: ...R Proportional Gain1 0 01 10 00 0 5 P13 14 ACR Integral Time1 0 01 300 00ms 10 00ms P13 15 ACR Proportional Gain2 1 1000 0 5 P13 16 ACR Integral Time2 0 01 300 00ms 10 00ms ACR Automatic current regulator ACR parameters adjust the PI adjustment parameter of the current loop which affects the dynamic response speed and control accuracy directly Generally users do not need to change the default valu...

Page 98: ... 22 Slip compensation 50 200 For sensorless vector control this parameter is used to adjust the speed stabilizing precision of the motor When the speed is too low due to heavy load of motor this parameter needs to be enlarged vice versa 100 P13 23 SVC zero speed directives 0 No action 1 Output DC current 0 ...

Page 99: ...irection of the motor 0 P14 02 Maximum torque Benchmark 10 0 300 0 Notice It is torque benchmarks as torque reference for analog inputs and high frequency pulse input also it is the ultimate output torque during torque control 200 0 P14 03 Torque Acceleration time 0 000s 60 000s Notice Torque reference time from zero to motor rated torque 0 100s P14 04 Torque control Deceleration time 0 000s 60 00...

Page 100: ...d mode and the inverter will limit the speed to within the speed limit value as much as possible 0 P14 10 Static friction torque 0 0 50 0 10 0 P14 11 Static friction torque compensation 0 00Hz 50 00Hz It is used to overcome the static friction force at the start and the speed is higher than P14 11 and the static friction torque compensation is cancelled 1 00Hz P14 12 Dynamic friction factor 0 0 50...

Page 101: ...eans Energy saving control disable and more than 0 means Energy saving controlenable 0 P16 07 Energy saving filter time 0 0 10 0s 2 0s Notice P16 05 is invisible When energy saving enabled the output current can be reduced and thepower loss can be reduced when the load is light For example the fan and pump is light oaded most of the inverters do not have this function so we are more energy efficie...

Page 102: ...efined function code 2 00 00 P20 03 User defined function code 3 00 00 P20 04 User defined function code 4 00 00 P20 05 User defined function code 5 00 00 P20 06 User defined function code 6 00 00 P20 07 User defined function code 7 00 00 P20 08 User defined function code 8 00 00 P20 09 User defined function code 9 00 00 P20 10 User defined function code 10 00 00 P20 11 User defined function code ...

Page 103: ...you want to display P03 01 and P13 00 in the user defined menu mode USr set P20 00 03 01 P20 01 13 00 00 00 P20 23 User defined function code 23 00 00 P20 24 User defined function code 24 00 00 P20 25 User defined function code 25 00 00 P20 26 User defined function code 26 00 00 P20 27 User defined function code 27 00 00 P20 28 User defined function code 28 00 00 P20 29 User defined function code ...

Page 104: ... function code 33 00 00 P20 34 User defined function code 34 00 00 P20 35 User defined function code 35 00 00 P20 36 User defined function code 36 00 00 P20 37 User defined function code 37 00 00 P20 38 User defined function code 38 00 00 P20 38 User defined function code 39 00 00 P20 39 User defined function code 39 00 00 ...

Page 105: ... 27 08 P21 10 Monitoring display7 00 00 99 99 06 00 P21 11 Running status Monitoring display parameter option Unit digit to Thousand digit set 1 4 monitor parameter 0 means no display 1 7 corresponds to monitor parameter 1 7 Unit digit choose first monitoring data 0 7 Ten s digit choose second monitoring data 0 7 Hundred s digit choose third monitoring data 0 7 Thousand s digit choose fourth monit...

Page 106: ...zed setting Unit s digit quick editing function selection 0 invalid 1 Numeric frequency setting 2 Numeric torque setting 3 PID digital setting 0 Note The quick editing function means that if the current monitoring value is the output frequency or command frequency under the monitoring status press the ENTER key to enter the parameter editing interface directly The edited parameters are set by the ...

Page 107: ...21 11 bits P21 14 Load speed display factor 0 001 65 000 30 000 P21 15 Load speed decimal point digit 0 3 0 r21 16 Load speed display Load speed P27 00 P21 10 Decimal point digit defined by P21 11 P21 17 Speed display unit 0 0 01Hz 1 1Rpm Display unit for selecting P00 07 r27 00 r27 01 r10 12 0 ...

Page 108: ...se generated by the motor is large Depend Carrier frequency will affect the noise of motor and the EMI of inverter If the carrier frequency is increased it will cause better current wave less harmonic current and lower noise of motor Notice The factory default is optimal in most cases Modification of this parameter is not recommended If the carrier frequency exceeds the factory default the inverte...

Page 109: ... Carrier frequency switching point 2 0 00Hz 600 00Hz When the carrier frequency is adjusted according to the output frequency the carrier frequency set by P22 03 is used when the output frequency is higher than this set value 50 00Hz P22 06 PWM modulation method 0 SVPWM It is normally used 1 SVPWM DPWM Using this modulation method can reduce the switching loss of the inverter and reduce the probab...

Page 110: ...minated 1 P22 11 Energy braking voltage funtion 0 Disabled 1 Enabled 2 only enable when ramp to stop This parameter is only used to control the built in brake unit For models without a built in brake unit this setting can be ignored 1 P22 12 Energy braking voltage 320V 400V 220V level 600V 800V 380V level 690V 900V 480V level 950V 1250V 690V level Depend P22 13 Output phase switch 0 No Operation 1...

Page 111: ... 107 pump r22 16 Drive rated power Read only Unit 0 1kw r22 17 Drive rated Voltage Read only Unit V r22 18 Drive rated current Read only Unit 0 1A ...

Page 112: ...n again automatically 2 Undervoltage stall deceleration decelerate to zero and stop The undervoltage stall function reduces the motor power consumption or reduces the power consumption of the motor or turns it into a power generation operation to avoid the undervoltage fault on the DC side The undervoltage stall function is used when the input power supply quality is poor the power supply voltage ...

Page 113: ...s 0 0 forbidden 8 0s P23 15 Output phase loss inbalance detecting 0 100 30 P23 18 Fault protection action selection 1 Unit s digit input phase loss 0 coast to stop 1 Emergent stop 2 Stop as per stop mode 3 Continue to Run Ten unit user self defined fault 1 same as Unit s digit Hundred unit user self defined fault 2 same as Unit digit Thousand s unit communication fault same as unit s digit 0000 P2...

Page 114: ...er stop mode Ten unit EEPROM fault 0 Coast to stop 1 Fast stop 2 Stop as per stop mode 3 Continue to run Hundred s unit PG card fault reserved 0 Coast to stop 1 Fast stop 2 Stop as per stop mode 3 Continue to run Thousand s unit off load fault 0 Coast to stop 1 Fast stop 2 Stop as per stop mode 3 Continue to run 0000 P23 24 Fault reset Define as per bit bit0 undervoltage bit1 inverter overload bit...

Page 115: ...imes clearing time 0 1s 3600 0s 10 0s P23 30 Continuing Running frequency selection when trip 0 Run at current frequency 1 Run at setted frequency 2 Run at upper limite frequency 3 Run at lower limit frequency 4 Run at abnormal back up frequency 0 P23 31 Abnormal back up frequency 0 0 100 0 maximum frequency 5 0 24 Group motor Protection parameter P24 00 Motor overload protection gain 0 20 10 00 T...

Page 116: ...d gain P24 00 0 80 5 s 160s 30min 80min 5min 64min Left Motor overload protection starting current Right Motor Overload Protection Curve with Different Overload Protection Gains Motor overload only protects the motor from overload when P24 04 is enabled P24 00 is used to adjust the overload inverse time curve time as shown in the right figure above the minimum motor overload time is 5 0s Note User...

Page 117: ...ic output terminal 25 Motor Overload alarmingis enabled and this signal is used for instruction if motor temperature is greater than motor overheating protection threshold P24 09 inverter will give an alarm about motor overheating fault Er oH3 and start corresponding protection action Motor overheating fault Er oH3 can not be reset immediately until motor temperature drops to a value far below the...

Page 118: ...is lower than offload detection level P24 13 and this status continues for offload detection time P24 14 when offload detection protection is enabled P24 12 1 and inverter is in running mode and not in DC brake then inverter gives an offload protection fault Er LL report and stops as the offload protection setting P24 12 ...

Page 119: ...onds to DI1 DI7 Bit12 Bit15 corresponds to VDI1 VDI4 r25 06 Working time at fault Unit 0 01S r25 07 Accumulated working time at fault Unit hour r25 08 Frequency source at fault Unit 0 01hz r25 09 Torque source at fault Unit 0 1 compared to motor rated torque r25 10 Encoder speed at fault Unit RPM r25 11 Electrical angle at fault Unit 0 1 r25 12 Running mode status 2 1at fault See Parameter r27 11 ...

Page 120: ...Last fault 1trip type SEE DETAILS IN CHAPTER 6 r26 01 Output frequency at fault Unit 0 01Hz r26 02 Output current at fault Unit 0 1A r26 03 Bus voltage at fault Unit V r26 04 Running mode status 1at fault See Parameter r27 10 r26 05 Input terminal status at fault Bit0 Bit6 corresponds to DI1 DI7 Bit12 Bit15 corresponds to VDI1 VDI4 r26 06 working time at fault Unit 0 01S r26 07 Accumulated working...

Page 121: ...urrent at faul r26 19 Bus voltage at fault r26 20 Running mode status 1at fault r26 21 Input terminal status at fault r26 22 Working time at fault r26 23 Accumulated working time atfault 27 Group Monitoring parameter r27 00 Running frequency It can set unit as per Parameter P21 07 r27 01 Set frequency It can set unit as per Parameter P21 07 r27 02 Direction indicator Bit0 direction of the running ...

Page 122: ...t 0 1A r27 07 Output current percentage unit 0 1 100 of motor rated current r27 08 Output torque 0 1 r27 09 Torque setting 0 1 r27 10 Drives running mode status 1 Bit0 Running status 0 Stop 1 Run Bit1 Motor direction0 Forward 1 Reverse Bit2 Ready signal 0 not ready 1 ready Bit3 fault status 0 no fault 1 fault Bit4 5 fault type 0 free stop 1 fast stop 2 stop as per stop mode 3 continue to run Bit6 ...

Page 123: ...Bit6 7 current running mode 0 speed 1 torque 2 position r27 13 Run time monitoring 0 65535min 0min r27 14 Accumulated power on time Unit hour r27 15 Accumulated running time Unit hour r27 18 Heat sink temperature Unit 0 1 r27 19 Main frequency Unit 0 01Hz r27 20 Auxiliary frequency unit 0 01Hz r27 21 UpDown offset frequency unit 0 01Hz 30 Group Modbus communication parameter P30 00 Communication t...

Page 124: ...3 1 8 N 2 1 star bit 8 data bits 2 stop bits 4 1 8 E 2 1 star bits 8 data bit 1 even parity 2 stop bits 5 1 8 0 2 1 start bit 8 data bits 1 odd parity 2 stop bits 0 P30 04 Modbus response delay 1 20msThe delay time of the local to answer the master 2ms P30 05 Modbus overtime 0 0s disabled 60 0s works for master slave system When this function code effective if slave do not receive data from master...

Page 125: ...put frequency 1 set frequency 2 output torque 3 set torque 4 PID setting 5 PID feedback 6 output current 0 P30 12 Sending interval of Master 0 010 10 000sAs a master after sending one frame of data the next frame of data is sent after this delay 0 1s P30 13 Receiving proportaionality factor of slave 10 000 10 000The values of slave registers 0x7001 and 0x7002 take effect after passing through this...

Page 126: ...1 127 1 P31 01 CANopen Baud rate 0 100k 1 125k 2 250k 3 500k 4 1M 3 P31 02 CANopen overtime 1ms 20ms 4ms r31 07 CANopen version number Display the version number of the CANopen card r31 08 CANopen Working status 0 Initialisation status 1 Disconnected 2 Connecting Preparing 3 Stopped 4 Operational status 5 Pre_operational r31 10 CANopen receive error count The number of error frames received by CAN...

Page 127: ...eve closed loop system the controlled amount Stable at the target value IR610 built in process PID structure as shown below suitable for flow control pressure control temperature control and tension control applications P40 04 P40 05 P40 06 P40 07 P40 08 P40 09 P40 10 Order Ref access P40 11 P40 12 P40 13 Get feedback 0 1 P40 14 Output characteristic s Err Kp K 1 p Ti s Kp Td s P40 41 P40 42 Outpu...

Page 128: ...function 43 preset PID terminal I and 44 preset PID terminal 2 preset PID terminal1 preset PID terminal 2 PID Digital setting value 0 1 ineffective ineffective P40 06 100 0 P40 05 ineffective effective P40 07 100 0 P40 05 effective ineffective P40 08 100 0 P40 05 effective effective P40 09 100 0 P40 05 For example When AI1 is used as PID feedback if the full range corresponds to 16 0kg pressure an...

Page 129: ...db2 3 fdb1 fdb2 4 fdb1 fdb2 5 Min fdb1 fdb2 Take fdb1 fdb2 smaller value 6 Max fdb1 fdb2 Take fdb1 fdb2 bigger value 7 ref1 ref2 2 8 fdb1and fdb2 switchover 0 P40 14 PID output feature 0 PID output is positive when the feedback signal exceeds the PID reference value the output frequency of the inverter will decrease to balance the PID For example the strain PID control during wrapup 1 PID output i...

Page 130: ...00 0 100 0 0 0 P40 17 Proportaional gain KP1 0 00 10 00 The function is applied to the proportional gain P of PID input P determines the strength of the whole PID adjuster The parameter of 100 means that when the offset of PID feedback and given value is 100 the adjusting range of PID adjust is the Max frequency ignoring integral function and differential function 5 0 P40 18 Integral time TI1 0 01...

Page 131: ...1 00s P40 22 Differential time TD2 0 000s 0 100s 0 000s P40 23 PID parameter switchover condition 0 no switchover Do not switch use KP1 TI1 TD1 1 switchover via DI Switch by DI terminal KP1 TI1 TD1 are used when DI terminal No 41 function is invalid KP2 TI2 TD2 are used when valid 2 automatic switchover based on deviation The absolute value of PID command and feedback deviation is less than P40 24...

Page 132: ...ching when the deviation absolute value between given and feedback is smaller than P40 24 PID parameter switching deviation 1 PID parameter selection is group 1 When the deviation absolute value between given and feedback is bigger than P40 25 PID parameter switching deviation 2 PID parameter selection is group 2 When the deviation absolute value between given and feedback is between P40 24 and P4...

Page 133: ...on diagram P40 29 PID devia tion limit 0 0 100 0 The output of PID system is relative to the maximum deviation of the close loop reference As shown in the diagram below PID adjustor stops to work during the deviation limit Set the function properly to adjust the accuracy and stability of the system 0 0 P40 30 PID differential 0 00 100 00 1 00 ...

Page 134: ...ction time of PID feedback loss 0 000s 30 000s 0 000s P40 37 Detection value of PID feedback loss upper limit 0 0 100 0 no detection 100 0 P40 38 Upper Detection time of PID feedback loss 0 000s 30 000s 0 000s P40 39 PID operation at stop 0 No PID operation at stop 1 PID operation at stop 0 P40 40 PID command for accel and decel time 0 0s 6000 0s 0 0s P40 41 PID offset selection 0 digital setting ...

Page 135: ...3 wake up AI3 as pressure feedback 4 AI4 wake up AI4 as pressure feedback Hundred s digit Sleep wake direction selection 0 positive direction Sleep source AI1 AI4 P41 03 inverter will sleep Wake up source AI1 AI4 P41 04 the inverter will wake up 1 reverse direction Sleep source AI1 AI4 P41 03 inverter sleep Wake up source AI1 AI4 P41 04 the inverter wakes up When the sleep source and wakeup source...

Page 136: ...t must be set by P41 01 P41 02 When the frequency source is PID setting and the frequency wake up must be set to PID shutdown operation P40 39 1 P41 03 Sleep setting value by pressure 0 100 0 0 0 P41 04 Wake up threshold by pressure 0 100 0 0 0 P41 05 Sleep delay time 0 0s 6000 0s 0 0s P41 06 Wake up delay up 0 0s 6000 0s 0 0s P41 07 Sleep decelerating time Setting value decide by P03 16 P03 16 2 ...

Page 137: ...op command and fault the inverter willrecord the running time automatically enter into the stage after restart and keep the remaining running at the setting frequency 003 P42 04 PLC running times 1 60000 1 P42 05 PLC step 1 running time 0 0 6553 5 unit depend on P42 21 Notice Running time do not conclude acceleration and deceleration time same as following 0 0 P42 06 PLC step 2 running time 0 0 65...

Page 138: ...unit depend on P42 21 0 0 P42 18 PLC step 14 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 19 PLC step 15 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 20 PLC step 16 running time 0 0 6553 5 unit depend on P42 21 0 0 P42 21 PLC running time unit 0 S 1 minute 2 hour 0 P42 22 PLC step 1 4 ACCEL DECEL time selector Unit digit step 1 ACCEL DECEL time selector ten digit step 2 ACCEL DEC...

Page 139: ...ACCEL DECEL time 3 3 ACCEL DECEL time 4 0000 P42 26 PLC stop decelerating time 0 01 60000s Setting value decide by P03 16 P03 16 2 0 00 600 00s P03 16 1 0 0s 6000 0s P03 16 0 0s 60000s 20 00s 43 Group Programming delay unit r43 00 Delay unit output status It is used to view the current output status of the delay unit Bit definition is used Bit0 Bit3 respectively indicate the output status of delay...

Page 140: ...DI DO delay processing also can be combined with comparator units and logic units for more complex applications P43 01 Delay unit 1 4 logicl 0000B 1111B Bit0 Bit3 corresponds to delay units 1 4 which are used to specify whether the output of the delay unit is inverted 0 P43 02 Delay unit 1 input parameter selection 00 00 98 99 function code index 00 00 P43 03 Delay unit 1 input bit selection 0 15 ...

Page 141: ...de index 00 00 P43 15 Delay unit 4 input bit selection 0 15 0 P43 16 Delay unit4 rising edge delay time 0 0s 3000 0s 0 0s P43 17 Delay unit4descending edge delay time 0 0s 3000 0s 0 0s 44 Group Variable selector and logic block r44 00 Variable selector 1 4 output bit0 3 indicate the output of variable selector 1 4 r44 01 Logic block 1 4 output bit0 3 indicate the output of logic block 1 4 P44 02 V...

Page 142: ...sily and flexibily get logic function variable selector 1 frame as follows P44 02 variable selector1 input P44 03 variable selector1 referemce P44 04 Compare logical choices 0 1 2 3 4 5 6 variable selector1 output P44 05 Hysteresis width Left variable selector graph Right hysteresis width graph P44 06 Variable selector 2 input parameter 00 00 98 99 function code index 00 00 P44 07 Variable selecto...

Page 143: ...e selector 4 hysteresis width 0 65535 0 P44 18 Logic block 1 threshold parameter 1 00 00 98 99 function code index 00 00 P44 19 Logic block 1 threshold parameter 2 00 00 98 99 function code index 00 00 P44 20 Logic block 1 input source Unit digit parameter 1 bit selection 0 F Represent 0 15 PP44 18 corresponds to 0 15 bit Ten digit parameter 2 bit selection 0 F Represent 0 15 PP44 19 corresponds t...

Page 144: ...The schematic block diagram of the logic unit 1 is as follows P44 18 Parameter1 P44 19 parameter2 P44 21 Logical function processing P44 20 Parameter bit selection Unit s digit select 1bit parameter Ten s digit select 2bit parameter Ref1 Ref2 Logical unit input Logical unit output P44 22 Logic block 2 threshold parameter 1 00 00 98 99 function code index 00 00 P44 23 Logic block 2 threshold parame...

Page 145: ...en digit parameter 2 bit selection 0 F Represent 0 15 PP44 27 corresponds to 0 15 bit 0 P44 29 Logic bock 3 function 0 no function 1 and 2 or 3 not and 4 not or 5 exclusive OR 6 Ref 1 effective Ref2 1 ineffective 7 Ref1 up effective Ref2 up ineffective 8 Ref1 up and signal reverse 9 Ref1 up and output 200ms pulse width 0 P44 30 Logic block 4 threshold parameter 1 00 00 98 99 function code index 00...

Page 146: ...Ref1 up effective Ref2 up ineffective 8 Ref1 up and signal reverse 9 Ref1 up and output 200ms pulse width 0 P44 34 Constant setting 1 0 65535 0 P44 35 Constant setting 2 0 65535 0 P44 36 Constant setting 3 0 65535 0 P44 37 Constant setting 4 9999 9999 0 P44 38 Constant setting 1 as per bit definition 0 65535 define as bit 0 P44 39 Constant setting 2 as per bit definition 0 65535 define as bit 0 P4...

Page 147: ...P45 09 Counter 1 Electronic gear denominator 1 65535 1 IR610 has two inbuilt counters Counter 1 is a 32 bit multifunction counter with electronic gears counter 2 is a 16 bit normal counter with no electronic gear function Now take the counter 1 as an example to briefly explain its function and use and the counter 2 will not be specified The counter 1 receives the pulse signal through the terminal ...

Page 148: ...45 11 Counter 2 set value When the counter 2 count value after the electronic gear reaches this setting the DO function Counter 2 set value reached is valid setting range 1 65535 1000 P45 12 Counter 2 maximum value 1 to 65535 set the maximum value of counter 2 Setting range 1 65535 65535 P45 13 Counter 1 control Unit digit counting method 0 Stop counting after counting the maximum value 1 Reset af...

Page 149: ... 1 2 overflow action when counter higher than maximum value as following chart 0 1 2 3 4 5 6 0 1 2 3 4 5 6 0 1 2 3 4 Pulse input Counter value Maximum setting Stop counting Continue counting after overflowing 60 Group Motor 2 basic parameter P60 00 Control mode Same as P00 04 0 P60 01 Upper limit frequency Same as P01 07 0 P60 02 Upper limit frequency digital setting Lower limit P01 09 maximum fre...

Page 150: ...ency switchover 2 0 00Hz maximum frequency P01 06 0 00Hz P60 06 Decel time frequency switchover 2 0 00Hz maxinumm frequency P01 06 0 00Hz 61 Group Motor2 parameter 61 xx same as motor 1 parameter P11 xx 62 Group Motor 2 VF control parameter 62 xx same as motor 1 VF control P12 xx 63 Group Motor 2 Vector control parameter 63 xx same as motor 2 Vector control P13 xx ...

Page 151: ...all reactor or output filter 4 seeking technical support 5 seeking technical support 6 Check if the braking resistor is damaged and the wiring is correct Over current during acceleration 2 Er OC1 1 The output circuit is grounded or short circuited 2 Motor auto tuning is not performed 3 The acceleration time is too short 4 Manual torque boost or V F curve is not appropriate 5 The voltage is too low...

Page 152: ... is too heavy 4 the decceleration time is too short 5 the motor is shorted to ground 1 the power supply voltage is reduced to the normal range 2 install DC reactor 3 Cancel the external force of the draggable motor or install the brake unit 4 increase the decceleration time 5 eliminate the part of the ground Overvoltage at constant speed 7 Er OU3 1 the input voltage is too high 2 The surge voltage...

Page 153: ...on 1 Reduce the load and check the motor and mechanical conditions 2 increase the acceleration and deceleration time 3 Adjust the torque boost or V F curve 4 select the inverter with a larger power level 5 Perform motor self learning in cold state and reduce carrier frequency at low speed Motor overload 11 Er oL1 1 The load is too large or the motor is blocked 2 the large inertia load acceleration...

Page 154: ...r of the IGBT module is damaged 5 The inverter IGBT module is damaged 1 Lower the ambient temperature 2 Clean theairfilter 3 Replace thedamaged fan 4 Replace the damaged thermally sensitive resistor 5 Replace the inverter module Motor overheat 16 Er oH3 1 the temperature sensor wiring is loose 2 the motor temperature is too high 3 Themotor temperature sensor detects that the temperature is greater...

Page 155: ...e control board is faulty 1 Replace the faulty HALL device 2 Replace the faulty drive board 3 Ask for technical support Encoder offline 22 Er PGL 1 motor locked 2 encoder pulse setting wrong 3 encoder offline 1 check motor and mechanical condition 2 set correct parameter for encoder 3 check encoder connecting line Motor over speed 25 Er oS 1 The encoder parameters are setincorrectly 2 The motor au...

Page 156: ...eck the communication connection line 3 Set communication parameters correctly PID feedback lost during running 36 Er FbL 1 PID feedback P40 35 setting value and P40 36 not zero PID feedback P40 37 setting value and P40 38 not zero 1 check PID feedback signal 2 P40 35 and P40 37 set correct parameter User defined fault 1 37 Er Ud1 1 The signal of user defined fault 1 is input via DI 2 The signal o...

Page 157: ...f the inverter power supply is normal Wrong parameter 2 A PAR A 1 The parameter settings are wrong such as The torque mode is set in the VF control mode 1 Modify and check theparameter compatibility problem Sleeping status 5 SLEEP 1 The system is in a sleep state and the system will automatically start when hibernation is over 1 Generally no need to pay attention to it The warning code is used for...

Page 158: ...e smaller the resistance 1 Selection of braking units When braking almost all the renewable energy of motor is consumed on the braking resistor R U2 PB Formula U The braking voltage when the system brakes stably different system is different for the 380VAC system generally take 700V R Braking resistor Pb Braking Power 2 Selection power of braking resistor Braking resistor power can be calculated a...

Page 159: ...0 022G 030PT4B 2 5KW 18Ω IR610 030G 037PT4 3 0KW 12Ω IR610 037G 045PT4 3 7 KW 15Ω IR610 045G 055PT4 4 5 KW 8Ω IR610 055G 075PT4 5 5 KW 6Ω IR610 075G 090PT4 7 5 KW 6Ω IR610 090G 110PT4 IR610 710GT4 As per actual load and braking power external 7 2 PG card type The optional PG card and supported encoders for the IR610 are shown in the table below Chart 7 3 PG type view chart Model name USAGE IR610 P...

Page 160: ... common terminal and signal 4 Z Encoder Z signal 5 Z Encoder Z signal 6 B Encoder B signal 7 B Encoder B signal 8 A Encoder A signal 9 A Encoder A signal 13 W Encoder W signal Note UVW is used to the synchronous motor incremental encoder no need wiring when it is not used 14 W Encoder W signal 15 V Encoder V signal 16 V Encoder V signal 17 U Encoder U signal 18 U Encoder U signal Open collector ty...

Page 161: ...ugh SW3 on the PG card SW1 and SW2 to the TP side as shown below 12V OC OC 5V TP TP SW3 SW2 SW1 12V OC OC 5V TP TP SW3 SW2 SW1 Chart 7 7 Differential output type encoder DIP switch selection The wiring of the PG card and the encoder are connected one by one according to the silkscreen 2 Incremental encoder PG card with Frequency division The input signal of the IR610 PG INC2 crossover PG card can ...

Page 162: ...g output NPN open collector type 12 OA Phase A pulse divider output NPN open collector type 13 OZ Z signal crossover output Z differential output type 14 OZ Z signal crossover output Z differential output type 15 OB B phase pulse divider output B differential output type 16 OB B phase pulse divider output B differential output type 17 OA Phase A pulse divider output A differential output type 18 O...

Page 163: ...pansion card is a multi function IO expansion card for IR610 series inverters It can expand 4 channels of DI 2 channels of AI and 4 channels of DO Among them AI4 can be used as ordinary voltage type input analog quantity and can also be used as PT100 Type or PT1000 type temperature detection input The terminal definitions of the IR610 IOEX1 expansion card are shown in Table 7 10 Terminal distribut...

Page 164: ... 24V It is a separate network from the PLC on the IO board and is used separately 7 PT Support PT100 PT1000 KTY84 130 AI4 is inactive when using the temperature sensor direct connection function temperature detection connection PT and COM ON OFF SW1 ON OFF SW2 ON OFF SW3 DIP switch switching mode DIP switch SW 1 SW 2 SW 3 AI4 ON ON ON PT100 OFF OFF OFF PT1000 OFF OFF ON KTY84 1 30 OFF ON ON 8 DI9 ...

Page 165: ...ion card for connecting IR610 series inverters to the CANopen network Please note that CANopen communication cannot be used simultaneously with Modbus communication Product Features Support Node Guard protocol the master station can use this function to query device status Support the Heartbeat protocol and the slave station periodically reports the current status to the primary station Support NM...

Page 166: ...nication card and installation DiagramTable 7 12 CANopen communication card hardware description Graphic name Description name Function description J1 Terminals CANopen bus terminal block see description of Table 7 9 LED1 Power Indicator Lights up to indicate normal power supply Indicator light Status Indicator Working status and fault indication ...

Page 167: ...ash indicates communication initialization Red light 2 on indicates internal communication failure Red light 2 flash indicates CANopen communication failure or bus off SW1 DIP switch Terminating resistor for setting the CANopen bus Table 7 9 Function description of J1 terminal block Graphic name Description name Function description 1 4 CANH Signal line positive 2 5 CANL Signal line negative 3 GND...

Page 168: ...ng of the motor 2 Check if there is a vibration during the running of the motor 3 check whether the installation environment of frequency inverter has changed 4 Check if the cooling fan of frequency inverter is working correctly the cooling air duct is clear 5 Check if the frequency inverter is overheating 6 Make sure that the frequency inverter should always be kept in a clean state 7 Clear up ef...

Page 169: ...00 50000h Poor input power quality high ambient temperature low air pressure frequent load changes electrolyte aging 1 there is liquid leakage 2 the safety valve protrudes 3 the capacitance value is beyond the allowable range 4 insulation resistance is abnormal 5 DC bus voltage fluctuations are too large Relay 50000 100000 times Corrosion dust affect contact contact effect contact action is too fr...

Page 170: ...s reasonable fee will be charged for maintenance 3 During the period of 18 months if the following situation happens certain maintenance fee will be charged a The users don t follow the rules in the manual lead to the frequency inverter damaged b The damage caused by fire flood and abnormal voltage c The damage caused by using the frequency inverter for abnormal functions d The relevant service fe...

Page 171: ...minal default data format 1 8 N 1 1 start bit 8 data bits no parity 1 stop bit the default baud rate 9600bps See parameter group set 30 A 2 Message format The IR610 series inverter Modbus message includes the start sign the RTU message and the end sign 目标站地址命令码数据 CRC校验和 L H 3 5Byte 1Byte 1Byte N Byte 2Byte 空闲起始空闲结束 3 5Byte PDU RTU报文 The RTU message includes the address code the PDU Protocol ...

Page 172: ...egisters or status words Request PDU Command code 1byte 0x03 initial address 2byte 0x0000 0xFFFF high 8 bit in front Number of registers 2byte 0x0001 0x0010 1 16 high 8 bit in front Response PDU Command code 1byte 0x03 Initial address 1byte 2n n means Number of registers Number of registers 2 nbyte Register value high 8 bit in front first send initial address register value Wrong PDU Command code ...

Page 173: ...4 Abnormal response information A 3 3 Command 0x10write multiple registers or status word command codes Request PDU Command code 1byte 0x10 Initial address 2byte 0x0000 0xFFFF high 8 bit in front Number of Register 2byte 0x0001 0x0010 1 16 high 8 bit in front Number of Byte 1byte 2n n is number of Register Register Value 2 nbyte Register value high 8 bit in front first send initial address registe...

Page 174: ...ns to remote devices generally do not affect the user program running in the device The main diagnostic function of this product is not line diagnosis 0000 used to test the host from the machine is normal communication Request PDU Command code 1byte 0x08 Subcommand code 2byte 0x0000 0xFFFF Data 2byte 0x0000 0xFFFF Respond PDU Command code 1byte 0x08 Subcommand code 2byte 0x0000 Data 2byte Same as ...

Page 175: ...ut of range When writing multiple registers the number of bytes in the PDU is not equal to the number of registers 0x03 wrong frame format Length of frame is not correct CRC verifying not passed 0x04 Data is out of range The data received by the slave exceeds the corresponding register minimum to maximum range 0x05 Reading request refuse Operate to read only register wirte Operate to read only reg...

Page 176: ...ld add 0x8000 to the original register address IR610 register address as follows Adress space Descriptoin 0x0000 0x6363 High 8 bit means group number 0 99 low 8 bit means within group serial number 0 99 illustrated by hexadecimal for Example Example 1 Function code 06 19 with address is 0x0613 0x06 6 0x13 19 Example 2 Function code 27 06 with address is 0x1B06 0x1B 27 0x06 6 Example 3 Function cod...

Page 177: ...r fault description read the inverter fault see 25 00 function code 0x1900 VFD Fault address VFD trip information 0x1900 25 00 function code 0000 no fault 0001 SC protection 0002 overcurrent during acceleration 0003 overcurrent during deceleration 0004 overcurrent at constant speed 0005 overvoltage during acceleration 0006 overvoltage during deceleration 0007 overvoltage at constant speed 0008 low...

Page 178: ...signed number 32768 32767 corresponds to 0x8000 0x7FFFF Example Set P14 01 to 50 0 Write 0xFE0C to the 0x0E01 address Binary number Represents a value of 16 bits For example the content of the 0x0600 address is 0x0012 which means Bit1 of r06 00 1 bit4 1 that is DI1 and DI5 HDI are valid One hundred thousand type Units Thousands correspond to 0 3bit 4 7bit 8 11bit 12 15bit respectively Example Set ...

Page 179: ... When P30 09 is set as 1 master mode can be enabled The sending frame as master station is as follows 0x00 0x06 0x70 N ValH ValL CRCL CRCH Instruction 1 N indicates the slave register of the operation which is set by P30 10 2 Val means the data sent Val ValH 8 ValL the function code P30 11 is to select the contents of the data sent 3 The idle time between frame and frame is set by function code P3...

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Summary of Contents for IR610 Series

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Vortex IR610 Series, Manual, Page: 20 / 179

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Summary of Contents for IR610 Series

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