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Volvo 31269364, Installation Instructions Manual, Page: 1 / 22

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Volvo 31269364 Installation Instructions Manual Download Page 1

Instruction No

Version

Part. No.

31399499

1.0

31269364

Electric engine heater, 230V

 

 

 

 

IMG-378240

 

Instruction No

Version

Part. No.

31399499

1.0

31269364

Electric engine heater, 230V

 

 

 

 

IMG-378240

 

Installation instructions, accessories

 

Volvo Car Corporation Gothenburg, Sweden

 

© Volvo Car Corporation

Electric engine heater, 230V- 31399499 - V1.0

Page 1 / 22

Summary of Contents for 31269364

Page 1: ...e heater 230V IMG 378240 Instruction No Version Part No 31399499 1 0 31269364 Electric engine heater 230V IMG 378240 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 1 22 ...

Page 2: ...quipment A0000162 IMG 239660 IMG 239664 IMG 347561 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 2 22 ...

Page 3: ...IMG 231470 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 3 22 ...

Page 4: ...IMG 378072 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 4 22 ...

Page 5: ... Color symbols Note This colour chart displays in colour print and electronic version the importance of the different colours used in the images of the method steps 1 Used for focused part the part that you are to do something with 2 Used as extra colors when you need to show or differentiate additional parts 3 Used for attachments that are to be removed installed May be screws clips connectors et...

Page 6: ...2 IMG 316263 Removal 3 IMG 231547 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 6 22 ...

Page 7: ...4 IMG 231549 5 IMG 231550 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 7 22 ...

Page 8: ... Clean the area where the template is to be attached Note Use soap solution Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 8 22 ...

Page 9: ...k the scale 9 IMG 378251 Attach the template using tape edge to edge with the embossing to the front wing and the embossing in the bumper cover as illustrated Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 9 22 ...

Page 10: ...slip with the knife and move outside the template Remove the template Install the protective cover for the front engine block heater socket from the kit Check that it aligns Adjust the hole using a knife or file as necessary Smooth off the hole edges Remove any swarf 11 IMG 231309 Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine he...

Page 11: ...e and nut from the kit Plug the electrical connector into the front engine block heater socket Use the connector as a counterhold when tightening Tighten the front engine block heater socket to the bumper shell Press the cable into the holder on the washer fluid reservoir Remove the cover on the radiator expansion tank Installation instructions accessories Volvo Car Corporation Gothenburg Sweden V...

Page 12: ...IMG 231567 Route the cable with ground lead from the front intake in front of the subframe s left hand front mounting Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 12 22 ...

Page 13: ...side of the left front side member as illustrated Deburr the hole edges remove the drill swarf and apply rustproofing agent Take a screw and toothed washer from the kit Tighten the ground cable Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 13 22 ...

Page 14: ...oolant Tighten the nipple after draining 19 IMG 347237 Disconnect the hose Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 14 22 ...

Page 15: ...mpressor a few turns 21 IMG 347240 Cut the hose from the oil cooler Note Some coolant may run out Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 15 22 ...

Page 16: ...243 Install the heater with bracket in the screw for the AC unit Note The lug in the AC compressor for the heater bracket Note Do not tighten the hose clamps yet fully yet Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 16 22 ...

Page 17: ...ose clamps yet fully yet 25 IMG 347245 Connect the hose from the oil cooler Ensure that the heater is in the clamp properly and the hoses are routed correctly Tighten all hose clips Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 17 22 ...

Page 18: ...nector on the cable with low temperature grease Note Do not get any grease on the surfaces of the connector Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 18 22 ...

Page 19: ... Take the clip from the kit and press onto the sub frame s upper front edge and at the left front edge of it Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 19 22 ...

Page 20: ...ector socket Cable 3 from the front engine block heater socket Press the cables firmly into the branching point and press the locking sleeves in over the cable splices 31 IMG 347596 Lubricate the O ring on the connector on the cable with low temperature grease Note Do not get any grease on the surfaces of the connector Installation instructions accessories Volvo Car Corporation Gothenburg Sweden V...

Page 21: ...the cables and clamp in clips 33 IMG 347252 Applies to all vehicles Clamp the cables at the sub frame s front edge upper edge Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 21 22 ...

Page 22: ... operating temperature bleed the cooling system and check that there are no leaks Post fill the cooling system if necessary 36 Reinstall the detached components in reverse order Installation instructions accessories Volvo Car Corporation Gothenburg Sweden Volvo Car Corporation Electric engine heater 230V 31399499 V1 0 Page 22 22 ...

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