Vollrath STOELTING M202-109A Operator'S Manual Download Page 1 | Manualshive

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Model M202-109A, -209A

OPERATORS MANUAL

Rev.5

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Summary of Contents for STOELTING M202-109A

Page 1: ...Model M202 109A 209A OPERATORS MANUAL Manual No 513614 1 Rev 5...

Page 2: ......

Page 3: ...built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in this manual are read completely and are thoroughly understood If problems develop or q...

Page 4: ...ecific safety information the following safety defini tions are provided to assist the reader The purpose of safety symbols is to attract your at tention to possible dangers The safety symbols and the...

Page 5: ...perator s Safety Precautions 9 3 2 Operating Controls and Indicators 9 3 3 Sanitizing 10 3 4 Freeze Down and Operation 10 3 5 Mix Information 11 3 6 Hold Cycle During Operation 11 3 7 Production After...

Page 6: ......

Page 7: ...th fully automatic controls to provide a uniform product and features Quick Freeze technology This manual is designed to assist qualified service personnel and opera tors in the installation operation...

Page 8: ...498 9 kg Electrical 1 Phase 208 240 VAC 60Hz 3 Phase 208 240 VAC 60Hz 1 Phase 208 240 VAC 60Hz 3 Phase 208 240 VAC 60Hz breaker size per barrel 20A 15A 30A 20A Hopper Condenser 1 Phase 115 VAC 60Hz 20...

Page 9: ...wrapping on the machine Remove the lower front and back panel on the machine F Remove the four lag bolts located inside machine on the frame with a 9 16 ratchet Remove the two lag bolts that hold the...

Page 10: ...owers No pigtails are supplied with the machine or condensing unit 3 If the condensing unit is on the roof or ground a quick disconnect box needs to be installed to provide power 4 Do not turn on the...

Page 11: ...it The ideal set up is to have all the condensing units set in a row Fig 2 1 6 Use an Allen wrench to open the shut off valves and release some of the nitrogen charge in the condensingunit Theshutoffv...

Page 12: ...mum of 100 psi Make sure the system will hold the pressure for a minimum of 2 hours 7 After the leak check connect a vacuum pump to the system and evacuate it to 500 microns for a minimumof1hour Makes...

Page 13: ...ture The standard normal serving temperature of frozen custard coming out of the machine is 18 21 F 5 Set the pressures for the remaining cylinders NOTE If the machine is water cooled the discharge pr...

Page 14: ...Owner s Manual 513614 1 8 M202 Model Machines...

Page 15: ...ration occurs 3 2 OPERATING CONTROLS AND INDICATORS Before operating the machine it is required that the op erator know the function of each operating control Refer to Figure 3 1 for the location of t...

Page 16: ...ds the left Connect the flow control rod to the flow valve and the flow valve arm Fig 3 2 C Make sure the flow control valve is shut by turning the control knob counterclockwise to the 12 00 position...

Page 17: ...made the remaining product in the hopper can be held for later production NOTE Product in the cylinder MUST be purged to prevent the cylinder from freezing up A Turn the flow control knob fully closed...

Page 18: ...e the slide from the faceplate and remove the faceplate C Remove the front wear bushing D Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly As the auger is...

Page 19: ...3 In One oil or equivalent place a few drops of oil between the flow control arm and grommet Fig 3 6 Rotate flow control knob to ensure proper coverage C ANNUALLY Replace Barrel Parts Follow the Part...

Page 20: ...food safety milkstone can cause premature wear to machine parts which can add to costs for replace ment parts or possibly more expensive repairs if worn machine parts are not replaced once they have b...

Page 21: ...ns To use the strips tear off a small portion and submerge it into the sanitizing solution Then compare the color change to the color key on the side of the test strip dispenser to determine the appro...

Page 22: ...Owner s Manual 513614 1 16 M202 Model Machines...

Page 23: ...stem Beater motor freezes up in the run mode 1 Hopper is low or out of mix 1 Add Mix 2 Flow valve is plugged 2 Check flow valve 3 Flow valve is set too low 3 Increase the flow setting 4 Front gate is...

Page 24: ...BLEM POSSIBLE CAUSE REMEDY Custard stored in cabinet too cold 1 Custard in cabinet is old 1 Custard stored in the cabinet for more than 2 hours tends to become cold and firm 2 The temperature control...

Page 25: ...l Made in USA 1 C 2000 57 Wrench Beater Shaft 1 C 2000 61 Leg Ser 0 28118 C 4000 14 Guard Splash 1 C 5000 20 Divider CA 0010 Caster Locking Ser 0 28118 CA 0020 Caster Non Locking Ser 0 28118 244138 Ca...

Page 26: ...l 149018 Wearguard Front Beater Shaft Large 336566 Plate Front Ser 29020 Plus 2 336595 Plate Front w Stainless Steel Insert Ser 0 29019 2 336599 Plate Front For Rounded Shaft Front No Wear Guard Ser 0...

Page 27: ...ut HO 0010 Faucet Pull Out OF 0020 SV Overflow 1 360004 SV Faucet Assembly Trough 1 369336 Aerator Swing Faucet 1 369337 Faucet Arm Swing Style 1 369337 SV Faucet Arm Kit Arm Aerator 1 754019 Flow Con...

Page 28: ...Owner s Manual 513614 1 22 M202 Model Machines...

Page 29: ...are subject to the conditions that Buyer a signs and returns to Stoelting upon installation the Checklist Warranty Registration Card for the affected equipment b gives Stoelting prompt written notice...

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