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CC Model Machines

OPERATORS MANUAL

Manual No. 513642 

Rev.4

A VOLLRATH® DIVISION

Summary of Contents for Stoelting CC Series

Page 1: ...CC Model Machines OPERATORS MANUAL Manual No 513642 Rev 4 A VOLLRATH DIVISION...

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Page 3: ...ice and without incurring any obligation to modify or provide new parts for machines built prior to date of change DO NOT ATTEMPT to operate the machine until instructions and safety precautions in th...

Page 4: ...s with the correct part number or an equivalent part We strongly recommend that you do not use replacement parts of inferior quality Safety Alert Symbol This symbol Indicates danger warning or caution...

Page 5: ...ial Set Up and Operation 3 1 Operator s Safety Precautions 13 3 2 Operating Controls and Indicators 13 3 3 Sanitizing 15 3 4 Freeze Down and Operation 15 3 5 Hold Cycle 16 3 6 Production from Hold 17...

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Page 7: ...l is designed to assist quali ed service personnel and operators in the installation operation and maintenance of the CC series frozen custard machines NOTE Product breakdown could happen quicker if p...

Page 8: ...nimum water ow rate of 3 GPM per barrel Ideal EWT of 50 70 F They are charged with R 404A Hopper Volume Two 8 8 gallon 33 32 liters CC303A Air Cooled Remote CC303A Water Cooled Dimensions Machine with...

Page 9: ...Cooling Air cooled units require one remote condensing unit with compressor per barrel The condensing units ship from the factory with 20 lbs of R 404A for up to a 50 line set Add 1 lb of refrigerant...

Page 10: ...Owner s Manual 513642 Rev 4 4 CC Model Machines Figure 1 4 Model CC202 Dimensions Figure 1 5 Model CC404 Dimensions...

Page 11: ...0 415 VAC 50Hz circuit ampacity per barrel 12A minimum 6A minimum 32A minimum 12A minimum overcurrent protection device per barrel 25A maximum 10A maximum 50A maximum 20A maximum Hopper Condensing Uni...

Page 12: ...Owner s Manual 513642 Rev 4 6 CC Model Machines...

Page 13: ...ve the left and right crate walls E Remove the plastic wrapping on the machine Remove the lower front and back panel on the machine F Remove the four lag bolts located inside machine on the frame with...

Page 14: ...e refrigeration lines have been connected the machine must have power forrefrigerantcharging Labelthecircuitbreakers with information regarding which cylinder and condensing unit the breaker is design...

Page 15: ...s have speci c hurricane proof requirements for roof installations Allow at least 3 feet of clearance on the air intake and discharge sides of the condensers Do not set the condensers so that one is b...

Page 16: ...box cover If the machine is single phase and the auger shaft rotation is clockwise then complete one of the following procedures Check rotation after each procedure A Change the T1 and T3 output lead...

Page 17: ...r and adjust the hopper AXV to 55 psi 5 Check the faceplate to see if the custard is at the desired texture and temperature The standard normal serving temperature of frozen custard coming out of the...

Page 18: ...Owner s Manual 513642 Rev 4 12 CC Model Machines...

Page 19: ...S Before operating the machine it is required that the op erator know the function of each operating control Refer to Figure 3 1 for the location of the operating controls on the machine WARNING Movin...

Page 20: ...mode CLEAN Mode During PURGE mode if the PURGE CLEAN button is pressed the CLEAN mode begins The auger continues to rotate and hopper refrigeration stops H Mix Low Light Indicator TheMIXLOWmessageappe...

Page 21: ...Make sure the ow control valve is shut by turning the control knob counterclockwise to the OFF position D Place a bucket under the slide E Pour the sanitizer into the hopper NOTE A small amount of san...

Page 22: ...duct NOTE Adjustments take up to 1 minute before a noticeable difference is seen in the product NOTE A high pitched noise from the freezing cylinder is an indication that there is not enough mix enter...

Page 23: ...y reads ITALIAN ICE READY the freezing cylinder is at the correct temperature K Open the front gate L Turn the ow control knob to the second band D After the timer expires and all usable product is re...

Page 24: ...ROM MACHINE To remove the mix from the machine refer to the follow ing steps Make sure the gate on the faceplate is open NOTE The following instructions are for both custard and Italian ice A Pressthe...

Page 25: ...move the slide from the faceplate and remove the faceplate D Remove the front wear bushing F Remove the auger assembly from the machine Pull the auger out of the freezing cylinder slowly using the sha...

Page 26: ...ket onto the auger shaft Do not lubricate the rear gasket B Lubricate the hex end of the auger shaft with a small amount of Total Blend lubricant C Install the springs and blades onto the rst two posi...

Page 27: ...densers Blow the air in the opposite direction of the normal air ow C SEMI ANNUALLY Replace Barrel Parts According To Schedule FollowthePartsReplacementScheduletokeepthefreezer operating properly D AN...

Page 28: ...ater inlet tting The tting is located at the rear of the machine Run the compressor for 2 3 minutes to open the water valve the front door must be attached for the compressor to run Blow out all the w...

Page 29: ...is error could happen if the cutout value is not attained during Standby Mode or if the Ready signal does not come on in Custard Mode or Italian Ice Mode This error is generally caused by very low mix...

Page 30: ...t condenser If the control panel displays an E9 on an air cooled machine check for proper air clearance around the condenser In a water cooled machine check that the water is not shut off If the error...

Page 31: ...tem for that barrel set too warm for the mix 2 Call Stoelting White Glove Service 3 Condenser on remote unit is blocked 3 Check for blockage and clean if necessary 4 Water cooled machine has water shu...

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Page 33: ...ock 324106 Decal Caution Electrical Wiring Materials 324141 Decal Caution Rotating Blades 324208 Decal Attention Refrigerant Leak Check 324346 Decal Caution Hazardous Moving Parts 324509 Decal Cleanin...

Page 34: ...y C 2000 50 Spring 12 per barrel C 2000 51 Blade Standard 11 per barrel C 4000 14 Guard Splash 1 C 4000 19 Slide Long Chute 1 C 4000 20 Slide Short Chute 1 NT 0010 Wing Nut Stainless Steel 2 per barre...

Page 35: ...ray Drain CC404 1 2203313 SV Flow Control Rod Assembly 1 per barrel 2205853 Flow Valve Kit CC202 Includes 2 Each 754140 324007 1 2205854 Flow Valve Kit CC303 Includes 3 Each 754140 324007 1 2205855 Fl...

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