WARNING
Danger of burning from very hot fuel.
◆
In extreme cases, the fuel lines and the fuel can reach
a temperature of 100 °C. Allow the fuel to cool down
before disconnecting the lines - danger of scalding.
◆
Wear protective gloves.
◆
Wear eye protection.
Risk of injury due to highly pressurised fuel.
◆
The fuel system is pressurised! Wear eye protection
and protective clothing to avoid eye injuries and skin
contact. Before loosening hose connections, wrap a
cloth around the connection. Then release pressure
by carefully pulling hose off connection.
WARNING
Do not damage fuel hoses in engine compartment.
1.2
Rules for cleanliness
When working on fuel supply and injection system, pay careful
attention to the following “rules” for cleanliness:
◆
Thoroughly clean all unions and surrounding areas before
disconnecting.
◆
Place removed parts on a clean surface and cover. Use only
lint-free cloths.
◆
Carefully cover opened components or seal if repairs cannot
be carried out immediately.
◆
Install clean components only. Do not remove replacement
parts from packing until immediately before installing. Do not
use parts that have not been stored in their packing (e.g. in
tool boxes etc.).
◆
Existing transport and protective packaging and sealing caps
must only be removed immediately prior to installation.
◆
When system is open: do not work with compressed air if
this can be avoided. Do not move vehicle/machine unless
absolutely necessary.
◆
Also ensure that no diesel fuel comes into contact with the
coolant hoses. Should this occur, the hoses must be cleaned
immediately. Damaged hoses must be renewed.
3
Industriemotoren - Industrial Engines 2009
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Workshop Manual for Diesel Engine (2.0 l/36-75 kW_EA 189) 05.2015
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Repair Group 20 - Fuel supply system