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Vogtlin red-y GCA, Instruction Manual

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Instruction manual red-y compact series

compact regulator GCR

compact all-in GCA

compact meter GSM & compact switch GCS

Vögtlin Instruments AG 

– flow technology

Langenhagstrasse 1 | 4147 Aesch (Switzerland)

Phone +41 (0)61 756 63 00 | Fax +41 (0)61 756 63 01

www.voegtlin.com | [email protected]

Summary of Contents for red-y GCA

Page 1: ... compact regulator GCR compact all in GCA compact meter GSM compact switch GCS Vögtlin Instruments AG flow technology Langenhagstrasse 1 4147 Aesch Switzerland Phone 41 0 61 756 63 00 Fax 41 0 61 756 63 01 www voegtlin com info voegtlin com ...

Page 2: ...er GCM compact regulator GCR compact switch GCS compact all in GCA Copyright 2005 Vögtlin Instruments AG Switzerland Version compact_E4_0 Editing Daniel Walliser Christian Mahrer Design Michael Huber You will find up to date information on our products on the Internet at www red y com Version compact_E4_0 ...

Page 3: ...ss of Pressure Temperature Compensation Pressure Compensation 04 Mounting Installation 11 General Tips Installation Position Location Mechanical Piping Electrical Connection Power Supply Gas Supply 05 Operation Service 13 Warm Up Time Zero Point Check Service Cleaning in the Event of Soiling Replacement of Battery Returns 06 Alarm Switch Function 15 Individual Functions in Detail Diagram of Functi...

Page 4: ...nd his measurement and regulation tasks Battery operated thermal mass flow meters Optional alarm function Compact easy to install measurement or regulation unit CE approved Easy maintenance and service Easy expansion of functionality 3 year guarantee Top performance in response dynamics and accuracy Matching options and accessories Service and quality We continuously improve the quality of our pro...

Page 5: ...ces arising from this can lead to the destruction of the instrument or even the endangerment of personnel The equipment should be put into operation and serviced by appropriately qualified personnel only The proper handling of the products is an absolute requirement for its trouble free operation Electrostatic discharges can destroy the electronic components of this measurement and regulation unit...

Page 6: ...ly distributes the heat for which the temperature difference T1 T2 equals zero Two effects occur with the flow rate that lead to a temperature difference First the temperature sensor T1 at the entrance detects a lower temperature This happens because of the cooling of the entering gas which theoretically drops to the ambient temperature respective of gas Secondly the gas flowing over the heater ca...

Page 7: ...f the emitted measurement data CMOS is a standard technology for the manufacture of integrated circuits CMOS chips are generally known as semi conductor chips silicon chips or computer chips They are widely used in PCs mobile telephones and many other information technology devices Figure 2 Block diagram of the hardware Vögtlin Instruments AG Sensor μP μP SPI EEPROM Sensor Power Supply Alarm conta...

Page 8: ...acy Mechanical specifications Materials Design Code A Alu Aluminum nickelized brass stainless steel Design Code S high grade steel Stainless steel Sensor PBT epoxy Sealing material FKM optional EPDM or PTFE Process connection Inside thread G1 4 G1 2 on both sides optional with compression fittings see accessory annex Protection category IP 50 front side IP 65 Electrical data Supply voltage Battery...

Page 9: ...rsion to the defined medium is done according to the application Should you change the mass medium this may be corrected via conversion factors For this contact your Insentys sales partner Depending on the medium these conversion factors generate an additional measurement error Note In the case of plant calibration with a gas other than air an increased zero offset may be displayed when the device...

Page 10: ...ed by the measurement device The sensor measures gas temperature and automatically calculates a correction value using a three dimensional value table Pressure Compensation With the calibration the operating pressure specified with the order is also taken into consideration With pressure changes an additional error can occur Please note that the operation of the manual control valve cannot be guar...

Page 11: ... volume of the correct amount proper grounding clean pipes and leak free connections have a decisive effect on the quality of the measurement Be sure that the piping used is absolutely clean Use suitable pipe materials compressive strength durability With permanent pipes it is also recommended that the device be fixed with the mounting holes provided for this Avoid when possible a 90 angle directl...

Page 12: ...or dust are harmful to any measurement principle Particularly in the case of air supply with compressor systems cleanliness cannot always be guaranteed In case of doubt install the appropriate filter If use related backflows are to be expected this filter should also be installed at the outlet Please monitor possible pressure loss due to the filter elements The gas supply should be oversized and h...

Page 13: ... in a quality relevant range e g ISO 9001 we recommend a periodic check of calibration The interval depends strongly on use Cleaning in the Case of Contamination Should there be suspicion of contamination sudden deviation of measurement value in familiar processes visible traces in the piping etc try flushing the device with a dry inert gas Depending on the contamination it may be necessary to dis...

Page 14: ...he measuring device until it snaps into the clips After the battery is changed the device goes through a self test and is then ready for use Replacement of battery module Verbrauchte Batterien gehören aufgrund ihres hohen Schwermetallgehaltes nicht in den Hauskehricht Bitte übergeben Sie diese den entsprechenden Sammelstellen damit sie dem Recycling Prozess zugeführt werden können Returns With the...

Page 15: ...ine break can be detected In the examples you will find the switching manner of the contact in the case of activated function Setting the Alarm Delay Time DELAY An adjustable time of 0 180 sec during which the alarm condition should last until the alarm contact is appropriately activated If the upper or lower threshold is surpassed the triggering of the alarm is prevented Setting the Alarm Hystere...

Page 16: ...ith adjustable with adjustable with adjustable with adjustable with SET no button pressed for 2s SET SET SET SET SET SET both button pressed for 2s no button pressed for 2s 2s NEXT NEXT NEXT NEXT NEXT NEXT NEXT no button pressed for 2s no button pressed for 2s no button pressed for 2s no button pressed for 2s no button pressed for 2s no button pressed for 2s adjustable with one button pressed for ...

Page 17: ...Function Value Function Value Function Value ALSEtP 2 5 DELAY 10s AL rES AUto ALFUNC AL LO HYST 0 5 FAILSA Off LoSUPr On Situation 2 Parameters Function Value Function Value Function Value ALSEtP 2 5 DELAY 10s AL rES MAnu ALFUNC AL HI HYST 0 5 FAILSA On LoSUPr OFF Vögtlin Instruments AG Setpoint Hysteresis Range Range Setpoint Hysteresis ...

Page 18: ...s volume for the past 15 minutes may be lost The added up volume of the Totalizer and the flow value are alternatively displayed The display intervals are adjusted by the manufacturer as follows Flow 5s Total 3s The unit of the Totalizer volume is adjusted by the manufacturer Reset The Totalizer function can be activated by the manufacturer in two different modes 1 Totalizer without reset In the e...

Page 19: ...9 25 5 12 7 12 7 ø19 25 5 8 7 30 Mit externer Speisung With external power supply Avec alimentation externe G1 4 x 12 12 5 4xM4 x 7 inlet and outlet 12 5 17 17 67 15 23 5 M4x5 5 M4x5 5 Ansicht B View B Vue B Ansicht A View A Vue A A B 15 67 23 5 M4x5 5 M4x5 5 Befestigungsgewinde Mounting threads Filets de fixation 08 Version compact_E4_0 Dimensions Dimensions smart controller G1 4 ...

Page 20: ...t controller G1 2 Vögtlin Instruments AG Ansicht B View B Vue B Ansicht A View A Vue A Befestigungsgewinde Mounting threads Filets de fixation 53 3 35 17 5 A 27 27 ø4 8 ø6 8 41 8 13 1 3 4xM4 x 7 inlet and outlet B 53 5 35 160 88 6 52 7 18 7 36 1 3 G1 2x15 G1 2x15 15 130 25 M4x5 M4x5 130 25 M4x5 15 M4x5 ...

Page 21: ... 0 8 1 0 1 2 1 4 1 6 0 100 200 300 400 500 Flow mln min Pressure Loss 500 mln min Air Pressure Loss mbar 0 0 5 1 0 1 5 2 0 2 5 3 0 3 5 2 3 4 5 1 Pressure Loss 5 ln min Air Flow ln min Pressure Loss mbar 0 20 40 60 80 100 120 0 10 20 30 40 50 Pressure Loss 50 ln min Air Flow ln min Pressure Loss mbar Version compact_E4_0 ...

Page 22: ...y compact series Version compact_E4_0 Vögtlin Instruments AG Druckverlust Typ 200 ln min 0 20 40 60 80 100 120 140 160 180 0 50 100 150 200 250 Q in ln min Druckverlust in mbar Druck mbarü Pressure Loss 200ln min Pressure mbar g Pressure in mbar ...

Page 23: ...3 100 ln min D4 200 ln min G1 2 35x30 D9 Custom range Class S Standard 1 of full scale 1 50 K Custom Materials A Aluminum FKM B Aluminum EPDM S SS FKM T SS EPDM K Custom Power Supply B Battery F External Supply 24 Vdc Standard T External Supply 24 Vdc Totalizer K Custom Materials Valve regulator all in A Nickelized brass FKM B Nickelized brass EPDM S SS FKM T SS EPDM K Custom N No valve Valve 10 N...

Page 24: ...leaned by us with For the protection of our employees and for general safety during transport proper cleaning and the use of an appropriate packing are mandatory Can you provide any further information on the contamination inert no danger corrosive caustic must not come in contact with moisture oxidizing other hazard Legal Declaration We hereby affirm the accuracy and completeness of the above inf...

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