background image

B

A

C

D

B

A

D

C

Pilot Burner

Receiver

B6R-R8(9)P… 

Thermocurrent Cable SW

with ON / OFF Switch
G60-ZSKS(L)S…

Thermocurrent Cable TC

G60-ZKIRS…

8 Wire Cable 

G6R-C…

Interrupter Block

G60-ZUS…

Ignition Cable

G60-ZKIS…

 RESET Button

Main Burner

Combination Control 

GV60…

Antenna

D

C

 

Trimline 38 FS

Installation instruction

10

4  TECHNICAL DETAILS GV60

Gas control block type

Mertik GV60 M1

Automatic ignition control type 

B6R-R8P (Wifi Ready)

Ignition

Remote control and Piezo ignition

Gas connection

3/8" (External) 

A

=Gas inlet 

B

=Gas burner outlet 

C

=Thermocouple connection  

D

=pilot light burner connection

Unit category

C11-C31-C91

Pilot

Mertik SIT 3 flames

Combustion gas outlet and combustion air inlet

Concentric: Ø100/Ø150mm

 WARNING

Sealed parts must not be adjusted.

Adjustment screw burner pressure

Main gas control knob

Inlet pressure

Outlet pressure

Gas exhaust

Gas intake

Thermocouple 

connection

Piezo connection

Adjustment screw burner pilot light

Main adjustment

Pilot light 

connection

Summary of Contents for TL38FS

Page 1: ...INSTALLATION INSTRUCTIONS FOR MODELS TL38FS ...

Page 2: ...60 10 5 INSTRUCTIONS FOR THE MERTIK MAXITROL GV60 11 6 GAS TECHNICAL SPECIFICATIONS 12 7 CONCENTRIC PATHWAYS 14 8 CONCENTRIC FLUE SYSTEM 15 8 1 Components of the concentric flue system 15 8 2 Indirect direct façade connection if applicable See Chapter 8 15 8 3 Installation instructions regarding existing flues See Appendix 2 15 8 4 Parts 15 8 5 Installation 16 9 PASS THROUGH POSITIONS AND FUNCTION...

Page 3: ... needs to be placed a minimum distance of 50mm from the wall unless stated otherwise in these instructions WARNING Gas fires become hot when in use After installation of the unit the glass surface is considered to be an active zone The glass surface can become very hot NOTE Therefore you should take care by for example keeping children and those requiring help away from the immediate vicinity of b...

Page 4: ... the lower part outwards Both the upper and lower covers can be removed These are attached with 4 hooks per cover Use the swivel legs to ensure the fireplace is level Adjust the height between the mantle and the floor to 20 mm 2 Connection to the gas pipes 3 The cut out panel at the rear can be used to feed the gas pipe in 4 The concentric pathway can then be put in place see Chapter 7 Concentric ...

Page 5: ...en possible to pull it down at an angle 7 Place the glass in a safe place so that it does not fall and or become damaged 1 upwards 2 outwards 3 down to remove Removing the side glass panes To remove the side glass panes for replacement the upper and lower covers must be removed The side glass panes are fixed with 6 bolts per panel 2 at the top 5 2 at the bottom 6 and 2 per window at the rear Loose...

Page 6: ...e plane of contact with the front window 3 Clamp the side window s by tightening the glass holder screws or by installing the spring loaded glass holder Make sure the seals are complete intact and clean Place the front window and make sure it lines up with the side window s 4 Securely clamp the front window by tightening the glass holder screws 5 or by installing the spring loaded glass holder Loo...

Page 7: ...d or baffle plate can be mounted inside the fireplace at the location of the flue gas duct J K Chapter 7 Concentric pathways contains a table that describes when a baffle plate and or a restriction must be put in place This is important to ensure the gas fire works correctly Before the lower cover is replaced the plinth needs to be put in place it is pushed around the legs and rests on the floor L...

Page 8: ...he chips around the burner bed on the ventilation grid ensure even distribution here as well 2 Then put the ceramic wooden blocks into place as shown in the photo 3 4 5 6 7 8 9 J K Handle the blocks carefully the ceramic material is very fragile for example if dropped or bumped Do this as accurately as possible incorrect placement of the blocks can negatively influence the flame and cause soot for...

Page 9: ...4 6 8 5 7 9 11 10 B D E F G H C A Trimline 38 FS Installation instruction 9 ...

Page 10: ...nition control type B6R R8P Wifi Ready Ignition Remote control and Piezo ignition Gas connection 3 8 External A Gas inlet B Gas burner outlet C Thermocouple connection D pilot light burner connection Unit category C11 C31 C91 Pilot Mertik SIT 3 flames Combustion gas outlet and combustion air inlet Concentric Ø100 Ø150mm WARNING Sealed parts must not be adjusted Adjustment screw burner pressure Mai...

Page 11: ...antenna wire and that they do not cross each other The high voltage released during ignition may damage the sensitive receiver circuit of the antenna This could mean the unit becomes less responsive or totally unresponsive to commands from the handset NOTE Do not tighten the contact breaker and the thermocouple connection too tightly on the gas control block It is sufficient to tighten by hand and...

Page 12: ... low position kW 2 6 2 6 3 1 3 1 NOx Hi classe 5 5 5 5 Efficiency class NE613 2 2 2 2 Useful return NCV system For nominal heat output 79 80 80 80 For minimal heat output 76 5 76 77 77 Supplementary electricity consumption Nominal kWh 0 0 0 0 Stand by kWh 0 0 0 0 Energy efficiency Energy efficiency index EEI 79 80 80 80 Energy label C C C C NOx Hs mg kWh 92 92 92 92 Heat output type room temperatu...

Page 13: ...ass NE613 2 2 Useful return NCV system For nominal heat output 79 79 For minimal heat output 72 6 72 6 Supplementary electricity consumption Nominal kWh 0 0 Stand by kWh 0 0 Energy efficiency Energy efficiency index EEI 79 79 Energy label C C NOx Hs mg kWh 83 83 Heat output type room temperature control Indirect heat functionality No Single stage heat output no room temperature control No 2 or mor...

Page 14: ...rom 2 meter Roof pass through with 90º slope E 1 12 0 3 From 2 meter 90 bend calculation length 2 metres length including roof or exterior wall outlets Always adhere to a starting length of 1 metre Ratio vertical horizontal X X1 X2 Y 2 1 Ration vertical horizontal X X1 Y 2 1 Restriction calculation 1071 Wall pass through 90 bend Remove the baffle plate and no restriction Note Only direct wall duct...

Page 15: ...tant measures must be taken Determine the position of the unit and outlet and begin construction of the flue with the connection on the unit paying attention to the direction of installation and connecting the elements by means of clamp strips The fitted pipe can be used between the bends or when connecting to the unit If necessary use wall brackets to support the flue Mounting using the roof pass...

Page 16: ...ate to the chimney coping watertight on the roof 8 using silicone sealant and stainless steel screws Install the roof pass through 9 and secure it in place using the supplied clamping strip 10 The slider 5 will protrude approximately 100mm underneath the flue or ceiling after installation Attach the inner mounting plate 4 gastight against the bottom of the structural flue or against the bottom of ...

Page 17: ... 500 F Under a carport roof or balcony inside and outside corners 500 G From vertical ground pipes or drain pipes 300 H Inside and outside a corner 500 I Above an external gas pressure regulator 1000 Side of a gas pressure regulator 500 J Conflict distance façade outlet Room K Roof drain centre to centre 1000 L From the centre of both roof drains 450 M Two wall drains above each other 1000 N Two w...

Page 18: ...mbustion air supply circuit 2 The seal of the pressure hatches at the top and bottom of the fireplace check the gasket 3 Check of the pressure hatches above and below 1 2 3 Can they open and close freely Is the gasket still intact 4 Correct operation of the gas control block and ignition of the burner Measuring nipples There are 4 measuring points on the unit 2 on the gas control block 4 and 2 at ...

Page 19: ...mend our Thermocet Cleaner Remove frame with glass pane See Paragraph 2 2 Preparation and placement on page 3 Important After the first use there will be a white haze on the inside of the glass pane this white haze must be removed immediately after the first use when the unit has cooled down The higher the frequency of use the more often cleaning is required After more frequent use more frequent c...

Page 20: ...t head Check distance is approximately 4mm 5 Pilot light difficult to ignite Gas supply pressure too high nervous flame Adjust gas supply pressure or adjust the pilot light pressure using the gas valve Gas supply pressure too low short flame Adjust gas supply pressure check gas pipes or adjust pilot light pressure using the gas valve Air in pilot light pipe flame on off Blow pipes through make air...

Page 21: ...enings Check and clean with a vacuum cleaner or similar device Logs etc in wrong position Check and correct see instructions 11 Low main flame Gas supply pressure too low Check gas supply pressure and corrections Burner pressure too low Check burner pressure check instructions for correct values 12 No or little difference between high low settings for main flame Low position setting incorrect Chec...

Page 22: ...190 618 385 1193 314 100 150 500 183 446 Trimline 38 FS Installation instruction 22 Appendix 1 DIMENSIONAL DRAWINGS Trimline 38 FS Mantle Measurements in mm ...

Page 23: ...ate Renovation package 7 Existing flue 9 Clamping strap 10 Roof pass through 1 Clamping strap 3 Clamping strap 4 Interior mounting plate Renovation package 5 Sliding element Renovation package 6 Flexible hose stainless steel 2 Fitting piece S Roof pass through M Length section H Wall bracket C Wall bracket B Clamping strap A Connection piece I Length section G Length section D Length section N Ben...

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