35
17
Install the tilt brake components in the outrigger as follows
17.1 Install the brake wedges (21) in the calliper (22).
17.2 Sparingly lubricate the thread on the shaft (19) using Castrol LM grease. Ensure grease does not
contact brake pad or wedges.
17.3 Install an ‘O’ ring (20) on shaft (19) and screw into calliper (22). Screw down lightly to hold
wedges in position.
17.4 Position calliper in outrigger (18). Do not fit the brake knob at this stage.
18
Install the outrigger on the tilt drag module as follows:
18.1 Position shims (2) in outrigger (18). Ensure all shims removed during disassembly are replaced.
18.2 Screw brake shaft (19) out of calliper (22) to provide clearance for brake disc.
18.3 Turn the centre of the tilt module (1) so that the location for the tilt drive shaft (5) is diametrically
opposite the hole for the slide release button.
18.4 Carefully position the outrigger (18) on the tilt module (1), ensuring tilt drive shaft (5) engages
correctly and brake calliper (22) does not foul brake disc.
18.5 Install two screws (7) and one screw (16) to secure outrigger (18) to tilt module (1), using Loctite
222E. Do not tighten screws fully
18.6 Drive two Spirol pins (3) through the outrigger into the tilt module. Tighten screws (7, 16).
18.7 Turn the outrigger counter-clockwise and ensure that the brake calliper (22) engages correctly
with the brake disc.
19
Install the assembled tilt drag module and outrigger in the mechanism housing as follows:
19.1 Referring to
, position bearing (10) in tilt drag side of mechanism housing (3) using Loctite
641. Retain bearing with three screws (11).
19.2 Install assembled tilt drag module and outrigger in the bearing (10) and secure with three screws
(11).
19.3 Referring to
, turn the outrigger (19) to align fixing holes and secure to the mechanism
housing (13) with four screws (12) and Loctite 222E.
19.4 Referring to
, connect the electrical wiring (11) as shown.
19.5 Referring to
, apply the outrigger label (15).