Vintage 1967-72 CHEV PICK-UP Instructions Manual Download Page 1

Page: 1 / 24

1967-72 CHEV PICK-UP

WITHOUT FACTORY AIR

751170

901149 REV A 12/23/10, INST 67-72 CHEV P-UP wo AC EVAP KIT PG 1 OF 24

an ISO 9001:2008 Registered Company

Summary of Contents for 1967-72 CHEV PICK-UP

Page 1: ...1967 72 CHEV PICK UP WITHOUT FACTORY AIR 751170 901149 REV A 12 23 10 INST 67 72 CHEV P UP wo AC EVAP KIT PG 1 OF 24 an ISO 9001 2008 Registered Company...

Page 2: ...TION FIGURES 4 5 10 BRACKET EVAPORATOR HARDLINE INSTALLATION CONT FIGURE 6 11 EVAPORATOR INSTALLATION FIGURES 7 7a 12 DRAIN HOSE INSTALLATION LUBRICATING O RINGS A C HOSE INSTALLATION MODIFIED A C HOS...

Page 3: ...5 DAYS VINTAGE AIR WILL NOT BE RESPONSIBLE FOR MISSING OR DAMAGED ITEMS EVAPORATOR KIT 751170 1 2 1 1 744005 791170 1 ACCESSORY KIT 791170 2 GEN IV 3 VENT EVAP SUB CASE w 204 ECU 744005 GEN IV 3 VENT...

Page 4: ...NDER PRESSURE WITH DRY NITROGEN OR YOUR VINTAGE AIR SYSTEM IS EQUIPPED WITH A BINARY PRESSURE SAFETY SWITCH A BINARY SWITCH 11078 VUS DISENGAGES THE COMPRESSOR CLUTCH IN CASE OF EXTREME LOW PRESSURE C...

Page 5: ...EAVY GROUND FROM THE BATTERY TO THE ENGINE BLOCK AND ADDITIONAL GROUNDS TO THE BODY AND TO THE CHASSIS IF THESE PRECAUTIONS ARE NOT OBSERVED IT IS POSSIBLE FOR VOLTAGE SPIKES TO BE PRESENT ON THE BATT...

Page 6: ...THE OEM HEATER BLOWER ASSEMBLY UNDER HOOD AND THE AIR DISTRIBUTION SYSTEM UNDER DASH THE FACTORY MANUAL RECOMMENDS THAT YOU REMOVE RIGHT INNER FENDER FOR ACCESSIBLITY ENGINE COMPARTMENT REMOVE THE FO...

Page 7: ...ASSEMBLY PASSENGER COMPARTMENT CONDENSER ASSEMBLY INSTALLATION REFER TO SEPARATE INSTRUCTIONS INCLUDED WITH THE CONDENSER KIT TO INSTALL THE CONDENSER BINARY SWITCH INSTALLATION REFER TO CONDENSER IN...

Page 8: ...LOUVER IN DASH AS SHOWN IN FIGURE 3b BELOW USE TEMPLATE PROVIDED ON PAGE 23 INSTALL DRIVER PASSENGER SIDE LOUVER IN DASH AS SHOWN IN FIGURE 3a BELOW USE TEMPLATE PROVIDED ON PAGE 22 HOSE ADAPTER BALL...

Page 9: ...SHER SEE FIGURE BELOW APPLY A 1 4 BEAD OF SILICONE AROUND THE BACK SIDE OF THE FIREWALL COVER AS SHOWN BELOW INSTALL FIREWALL COVER TO FIREWALL USING 2 1 4 20 x 1 HEX BOLTS 2 FLAT WASHERS AND 1 4 NUT...

Page 10: ...BOLT 6 LIQUID LINE 095002 TWIST WITH THIS WRENCH LUBRICATE O RING SEE FIGURE 9 PAGE 12 HOLD WITH THIS WRENCH HEATER LINE EVAP TO WATER PUMP 095004 ECU MODULE 10 O RING 33859 VUF NOTE AFTER INSTALLING...

Page 11: ...4 20 x 1 HEX BOLTS 2 FLAT WASHERS AND 1 4 NUT w STAR WASHER SEE FIGURE 7 NOTE TO ENSURE PROPER DRAINAGE IT IS VERY IMPORTANT THAT THE EVAPORATOR IS LEVEL BOTH LEFT RIGHT AND FORE AFT CHECK FOR LEVEL...

Page 12: ...URE 9 ABOVE AND CONNECT THE 10 135 FEMALE FITTING w 134a SERVICE PORT TO THE 10 SUCTION PORT ON THE COMPRESSOR ROUTE THE 90 FEMALE FITTING TO THE 10 EVAPORATOR SEE FIGURE 10 PAGE 13 AND FIGURE 11 PAGE...

Page 13: ...S SHOWN BELOW NOTE INSTALL HEATER CONTROL VALVE IN LINE WITH INTAKE MANIFOLD PRESSURE SIDE HEATER HOSE SECURE USING HOSE CLAMPS AS SHOWN NOTE PROPER FLOW DIRECTION HOSE SHOULD PROTRUDE THROUGH THE FIR...

Page 14: ...E 2 5 8 HOSE NIPPLES NOT SUPPLIED HEATER HOSE F R O M E V A P O R A T O R T O W A T E R P U M P F R O M I N T A K E M A N I F O L D FROM HTR CNTRL VLV TO EVAPORATOR COMPRESSOR SAFETY SWITCH BINARY TYP...

Page 15: ...ED WATER IT IS THE OWNER S RESPONSIBILITY TO KEEP THE FREEZE PROTECTION AT THE PROPER LEVEL FOR THE CLIMATE IN WHICH THE VEHICLE IS OPERATED FAILURE TO FOLLOW ANTIFREEZE RECOMMENDATIONS WILL CAUSE HEA...

Page 16: ...G 16 OF 24 CONTROL PANEL DUCT HOSE ROUTING FIGURE 13 PLUG FROM CONTROL WIRING HARNESS 232006 VUR PLUG FROM WIRING HARNESS 232001 VUR PASSENGER SIDE LOUVER 2 x 36 DRIVER SIDE LOUVER 2 x 48 CENTER LOUVE...

Page 17: ...AGRAM 232006 VUR TEMP MODE FAN A C IF USED TEMP MODE FAN A C IF USED 232007 VUR 232002 VUA CIRCUIT BREAKER 30 AMP WIDE OPEN THROTTLE SWITCH OPTIONAL DASH LAMP IF USED DASH LAMP IS ONLY USED WITH TYPE...

Page 18: ...ONNECT SUPPLIED GROUND WIRE NOT PART OF HARNESS CIRCUIT BREAKER 30 AMP CONNECT CONNECT CONNECT CONNECT CONNECT NOTE MOUNT RELAYS IN DESIRED LOCATION UNDER DASH NOTE YELLOW ORANGE TAN COMING FROM HARNE...

Page 19: ...ER TOGGLES BETWEEN A C AND HEAT MODES FOR A C MODE SLIDE THE TEMPERATURE LEVER ALL THE WAY LEFT TO ENGAGE THE COMPRESSOR THEN MOVE THE LEVER TO SELECT THE DESIRED TEMPERATURE FOR HEAT MODE SLIDE THE L...

Page 20: ...JURY CAN RESULT CHECK FOR FAULTY A C POT OR ASSOC WIRING NOT APPLICABLE TO 3 POT CONTROLS CHECK FOR DISCONNECTED OR FAULTY THERMISTOR NO OTHER FUNCTIONS WORK ALL OTHER FUNCTIONS WORK CHECK FOR DAMAGED...

Page 21: ...BATTERY CAN CAUSE SHUT DOWN AT UP TO 11V BATTERY VOLTAGES IS LESS THAN 12V 7 ERATIC FUNCTIONS OF BLOWER MODE TEMP ETC 8 WHEN THE IGNITION IS TURNED ON THE BLOWER MOMENTARILY COMES ON THEN SHUTS OFF T...

Page 22: ...IT PG 22 OF 24 TEMPLATE FOR DRIVER SIDE TEMPLATE FOR PASSENGER SIDE END OF DASH DRIVER SIDE DRILL 2 1 2 DIAMETER HOLE DRILL 2 1 2 DIAMETER HOLE BOTTOM EDGE OF DASH FACE BOTTOM EDGE OF DASH FACE END OF...

Page 23: ...23 901149 REV A 12 23 10 INST 67 72 CHEV P UP wo AC EVAP KIT PG 23 OF 24 CENTER LOUVER TEMPLATE 5 550 1 250...

Page 24: ...204 ECU 744005 NOTE IMAGES MAY NOT DEPICT ACTUAL PARTS AND QUANTITIES REFER TO PACKING LIST FOR ACTUAL PARTS AND QUANTITIES CHECK BY PACKED BY DATE EVAPORATOR KIT 751170 1 2 1 1 744005 791170 GEN IV 3...