Page 1: ...R I SINGLE LEVER SYNCHRONIZED THROTTLE AND SPARK FUEL TANK CAPACITY 0 5 GALLONS R U N N I N G T I M E F U L L T H R O T T L E A P P R O X 1 t l z H O U R STARTER AUTOMATIC REWINO STEERING 3600 FULL REVERSING WETGHT 38 POUNDS RECOMMENDEO TRANSOM HEIGHT 15 Monufoctured erpressly for S P E C I F I C A T I O N S HORSEPOWER NUMBER OF CYLINOERS BORE ANO STROKE PISTON OISPLACEMENT TYPE OF POWER HEAO G E ...
Page 2: ... O R I G H I P O R T L E F T A R E O f S I C N T I P W H T L E F A C I N C t O W N OTE ALL BOATS POWERED BY MOTORS OF IO HORSEPOWER OR R E G I S T E R E D A P P L I C A T I O N F O R M S F O R B O A T R E G I S T R A T I O N ED FROM YOUR NEAREST COLLECTOR OF CUSTOMS OFFICE DRIVE SHAFT HOUSING Y ANTI_CAVITATION PLATE UNDERWATER F EXHAUST OUTLET TIEURE I M O R E M U S T B E M A Y B E O B T A I N ...
Page 3: ... all fuel should be poured through a fine mesh strainer to remove dirt and water which may be present Use only metal containers tMp You are to be congratulated on your selec tion of this outboard motor which ls de signed and built to give years of satisfactory service The fine materials and hlgh stan dards of workmanshlp used assure durability and lasting performance Read these instructions carefu...
Page 4: ...R It is not necessary to prime motor when starting i f motor has be en warmed up Motor can usually be started with carburetor knob in running position and pulling starter handle with speed control lever at START position FIOODING Flooding may occur by over priming or priming a warm motor If this occurs turn carburetor knob to extreme right Iean posltton and pull starter handle several times When m...
Page 5: ...old ing starter in posltlon pull handle slowly untll starter engages Tighten screws and agaln check engagement CARR YING HANDLE The carrying handle ls a part of the steering handle To use ralse handle grip sllghtly press spring loaded steering handle lock Fig 4 and push handle all the way down Release lock and handle will automatically lock in position To again use as steering l irl c press lock a...
Page 6: ...ystem with fresh water Reftll gear case wlth gear lubricant Remove spark plug pour about a tablespoon of clean oll through spark plug opening Turn flywheel slowly to dlstrlbute oll on cylinder walls Replace spark plug Draln all fuel from gas tank gas lineandcarburetor Remove and clean carburetor and gas tanx screens Located at bottom of carburetor bowl and attached to flttlng ln outlet of gas tank...
Page 7: ...Clean the spark plug periodtcally and reset to the proper gap setting CAREURETOR ADJUSTINGNEEDLEFR ICTION Should the carburetor adjustlng needle become so loose that the carburetor knob will not remaln ln a set position lt can be ttghtened by drawing down on the packlng nut Fie 7 If ttghtening of the pack ing nut will not help it may be necessary to re place the packing To replace packing remove t...
Page 8: ...er frTAGNETO It may be necessary occasionally to inspect the mag neto If so lt is necessary to remove the starter housing side covers gas tank andflywheel IIow ever lf cleaning or adjustlng of points only is re quired remove the starter houslng see page 3 Emergency Starting and the three screws releas ing the starter ratchet and flywheel cover Access to the points for cleanlng or adjusting ts poss...
Page 9: ...crankcase Re move the carburetor carefully to prevent damage to the gasket between crankcase and carburetor If the gasket is damaged replace it with a new one Check the reed valve carefully for dirt between the lower reed and reed plate or for damaged reed Re rnove the float bowl drain plug and screen Remove the float bowl cover Flush out the float bowl and entire carburetor including the strainer...
Page 10: ...ough in water Leaks at water tube connections 7 nrlk elreilaelrdrf This chart will provide an outline for the systematic tra cing of trouble with the least amount of effort Once you have found the trouble the remedy is usually self evident MOTOR WILL NOT IDLE Carburetor not adjusted properly Improper gasoline and oil mixture Throttle stuck open Dirty or delective spark plug Clogged carburetor Impr...
Page 11: ...loat Assembly Lock Float Screw Reed Stop Reed Reed Upper Spacer Reed Lower Connection Straight Ca rb Bo d y a n d No zzle As s y Desc ription 1 2 3 t 5 b n I 8 9 1 0 1 1 L2 13 L4 1 5 51 5171 Screw CarburetorKnob 52 410lKnob Carb Mixturc Control 1 184 ICarburetorAssy 1 3 3 3 8 4 1 s c r e w S e t 0 1 5 1 C a m P r i m e r 5l 9881 Spring Primer 5 1 0 6 8 1 L e v e r P r i m e r 132 6911 Gland Adjust...
Page 12: ...er Mtg Condenser CIip Oiler Wick Oiler Armature Plate and Post Assy Cam Magneto Cover Inspection Hole 1 I 2 3 A o 7 B q 1 0 1 1 t 2 l 3 t 4 1 5 1 6 5 8 0 1 0 6 7 1 6 5 a t a 5 5 1 8 0 3 1 1 1 0 6 1 1 0 2 6 39 I 69 3 2 8 59I 600 8 0 1 2 8 1 0 1 9 1 1 0 1 9 2 10 200 28 l 7 I O 1 9 20 2l 2 2 23 24 25 26 27 28 29 30 3 1 3 2 3 _m Description Flywheel Screw Cam to Armature Plate Washer Lock Carrr Thrott...
Page 13: ... 5 0 3 1 4 1 2 0 1 1 0 5 5 0 3 1 5 590 186 590 00 551 805 591 026 ing Spring i i i Pin Piston Piston and Dowel Pin Assv onnecting Rod Assy rankshaft rankcase and Drive Shaft Tube Assv 25 g zz_4QF zo 2e x 28 3r zsgs_gz w 35 30 E1 ffi2otrjd H 3 y lzAh 34 Ref No Part No Description I z A o n 8 o 1 0 1 1 t 2 t a 1 A t c L O 1 n 550 29 302 28B 551 054 550 722 1 9 1 3 6 L9 L24 5 5 0 9 3 2 550 888 550 B8...
Page 14: ... Gasket Gear Housing Cap to Gearcase Propeller ShaIt and Matched Gear Set Seal Grease Driveshaft Screrp Drain Gasket Drain Screw Plug Grease Gasket Grease PIug PIug Water Flushing 37 34 Descri ption J 23 rrl 6 o 1i it n t fr 38ab 45 46 i o o 47 24 2l 22 23 24 25 26 27 5 5 2 1 7 0 551 630 552 42I 590 B84 550 892 551 3 7 4 3 1 1 0 550 75 550 6 6 550 746 551 634 53 275 550 680 I 4l 43 Ref l Part N o ...
Page 15: ...6 1 1 1 lCover Side Starboard I l Spindle andPin Assy l ZZ pst af0lCover Side Port i l Spring EqualizerCup r I Zg fSt 93iScrew Fuel TankMtg I i Cup Equalizer i I ZS i OZ Ot lWasher Fuel Tank to Bracket I i Spring Friction 30 1551 394 lBracket Fuel Tank I j Screw Retarner i 31 113 304lSleeve FueI Line I l Washer Lock 32 113 305lNut ruel Line I l Retainer Starter PawI f f issf aoo lline Fuel r I naw...
Page 16: ...motor serial number and horsepower Do not return motor to the factorv This book gives you a complete repalr parts list for your outboard motor Should you need to order repair parts they may be obtained direct fr om the concern from which you purchased your motor If you order rgpalr parts the following information is neededto fill your orders properly 1 Part number and description of part as shown ...
