Viessmann Vitorond 200 VD2 1080 Service Instructions Manual Download Page 1

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VITOROND 200

Service instructions

for heating engineers

VitorondĂ200

typeĂVD2,

320 to 1080ĂkW

Oil/Gas fired boilers

5692Ă517ĂGBăăă2/2003

Please keep safe

Summary of Contents for Vitorond 200 VD2 1080

Page 1: ...VITOROND 200 Service instructions for heating engineers Vitorond 200 type VD2 320 to 1080 kW Oil Gas fired boilers 5692 517 GB 2 2003 Please keep safe...

Page 2: ...ocal regulations Repair work It is not permitted to carry out repairs on parts that fulfil a safety function Use only original Viessmann spare parts or equivalent parts that have been approved by Vies...

Page 3: ...documents 2 Initial start up inspection and maintenance Steps 4 Further details regarding the individual steps 5 Parts list 14 Appendix Water quality requirements 26 Specification 28 Commissioning ser...

Page 4: ...hing turbulators into boiler and securing boiler door and clean out cover with screws 9 I M 9 Checking connections and sensor well for leaks on primary side I M 10 Checking function of all safety equi...

Page 5: ...l or the gas supply pressure 6 Open the flue gas damper if installed 7 Check that the cleaning apertures on the flue outlet are closed 8 Open the shut off valves in the oil or gas supply pipe 9 Switch...

Page 6: ...nt Safety instruction Only open the heating water connections after the boiler has been depressurised Drain the boiler with a vacuum pump only when the air vent valve has been cracked open Opening boi...

Page 7: ...7 Initial start up inspection and maintenance Further details regarding the individual steps cont Removing and cleaning turbulators A only for 320 to 860 kW 5692 517 GB A...

Page 8: ...pe 1 Clean flues A and combustion chamber B with brushes Clean the spaces in between and the fins with the narrow side of the smallest brush Remove combustion residues with a vacuum cleaner 2 Remove c...

Page 9: ...ipe on gas burners Safety instruction Carry out a leak test on all gas supply connections A Only for 320 to 860 kW Insert the respective number of turbulators into each hot gas channel of the third fl...

Page 10: ...sion vessel and reduce the pressure until the pressure gauge indicates 0 2 If the inlet pressure of the diaphragm expansion vessel is lower than the static system pressure top up with enough nitrogen...

Page 11: ...e page 26 Enter the quantity of top up water and the respective calcium hydrogen carbonate concentration Ca HCO3 2 into the table Fill water Top up water Meter reading Total water Concentration Ca HCO...

Page 12: ...mixer for easy operation and leaks 1 Remove the motorised lever from the mixer handle and check the mixer for ease of movement 2 Check the mixer for leaks Replace the O rings if the mixer leaks 3 Snap...

Page 13: ...turn temperature raising facility at least to 40 C oil fired operation or to 53 C gas fired operation To protect the boiler the minimum output in the base load stage is set to 60 of rated output Rated...

Page 14: ...16 16 mm 014 Hose coupling nipple 015 Hose 016 Sight glass incl gasket 017 Sight and test pipe cover 018 Burner plate 019 Turbulator 2 020 Seal washer 35 45 2 021 Packing cord 8 mm 022 Plug 2 023 Insu...

Page 15: ...Parts list Parts list cont 15 16 5692 517 GB 020 021 023 014 015 010 022 006 004 003 002 003 017 016 009 011 012 024 001 013 004 005 002 019 2 007 1 008 1 018...

Page 16: ...Parts list Parts list cont 17 18 5692 517 GB 033 034 2 037 028 043 044 310 027 042 032 026 044 031 045 044 045 040 7 039 6 038 5 041 8 025 1 035 3 036 4...

Page 17: ...ediate element 6 040 Double end element 7 041 Quadruple end element 8 042 Packing cord 8 mm 043 Packing cord 8 mm 044 Fixing bracket 045 Gasket DN 100 Wear parts 310 Cleaning brush 1Order 1 item 306 e...

Page 18: ...anel 211 Connecting panel 212 Spacer 213 Side panel 502 mm 214 Side panel 628 mm 216 Tie bar 217 Front insulating casing 219 Rear insulating casing width 466 mm 222 Rear insulating mat 223 Bottom insu...

Page 19: ...Parts list Parts list cont 21 22 5692 517 GB 204 200 208 C 320 kW B 202 225 224 214 212 211 213 A 207 226 223 217 219 212 211 214 203 213 210 205 216 222 201 226 206 D D 205 201 224...

Page 20: ...kW 218 221 215 213 C 630 kW 217 220 220 214 214 C 700 kW 208 210 217 221 220 215 214 C 780 kW 208 210 217 221 221 215 214 C 860 kW C 380 kW 208 210 227 221 221 215 215 C 950 kW 208 210 221 218 214 21...

Page 21: ...m 214 Side panel 628 mm 215 Side panel 755 mm 217 Front insulating casing 218 Front insulating casing 219 Rear insulating casing width 466 mm 220 Rear insulating casing width 612 mm 221 Rear insulatin...

Page 22: ...es above 100 C Acc to the VdT V data sheet 1466 the following standard values apply to the water quality for hot water generators operating in heating systems with flow temperatures above 100 C see al...

Page 23: ...tration in the re circulated water may increase up to 0 1 mg litre 4For heating water generators with smoke tube heat exchangers e g flame tube smoke tube boilers half the stated maximum level of phos...

Page 24: ...Boiler water temp 80 C C C C 180 130 190 180 130 190 180 130 190 180 130 190 180 130 190 180 130 190 Product characteristics acc to EnEV Efficiency h at H 100 of rated output H 30 of rated output 92 5...

Page 25: ...er water temp 80 C C C C 180 130 190 180 130 190 180 130 190 180 130 190 180 130 190 Product characteristics acc to EnEV Efficiency h at H 100 of rated output H 30 of rated output 92 5 96 5 92 3 96 3...

Page 26: ...ce date by Maintenance service Maintenance service Maintenance service date by Maintenance service Maintenance service Maintenance service date by Maintenance service Maintenance service Maintenance s...

Page 27: ...EN 303 EN 50 082 1 EN 50 165 EN 55 014 EN 60 335 EN 61 000 3 2 EN 61 000 3 3 TRD 702 This product is identified in accordance with the following guidelines 73 23 EEC 89 336 EEC 90 396 EEC 92 42 EEC 98...

Page 28: ...according to the Pressure Device Directive 97 23 EC H Pressure combustion device H Class III acc to appendix II diagram 5 H Modules B and C1 acc to appendix III H Materials acc to TRD 702 acc to indiv...

Page 29: ...We Viessmann Werke GmbH Co KG D 35107 Allendorf confirm that the following products exceed the utilisation level of at least 91 specified in 1st BImSchV 7 3 Vitorond 200 Allendorf the 13th November 20...

Page 30: ...34 5692 517 GB...

Page 31: ...35 5692 517 GB...

Page 32: ...70 27 80 www viessmann de Viessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Tel 44 1952 675000 Fax 44 1952 675040 email info uk viessmann com 36 5692 517 GB Subject to technical modificat...

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