Viessmann VITOCAL 060-A Installation And Service Instructions Manual Download

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Installation and service instructions

for contractors

VIESMANN

Vitocal 060-A
Type WWK 060-A

DHW heat pump with dry well heater

Type WWKS 060-A

DHW heat pump with connection for external heat generator or solar collectors

For applicability, see the last page

VITOCAL 060-A

5788 057 GB

5/2016

Please keep safe.

Summary of Contents for VITOCAL 060-A

Page 1: ...VIESMANN Vitocal 060 A Type WWK 060 A DHW heat pump with dry well heater Type WWKS 060 A DHW heat pump with connection for external heat generator or solar collectors For applicability see the last p...

Page 2: ...olate the system from the power supply e g by removing the separate fuse or by means of a mains isolator and check that it is no longer live Note In addition to the control circuit there may be severa...

Page 3: ...nections 21 Type WWKS with external heat generator 21 Connecting to the power supply 23 Power cable 23 4 Commissioning inspec tion maintenance Steps commissioning inspection and maintenance 24 5 Diagn...

Page 4: ...4 12 Specification 58 13 Certificates Declaration of conformity 62 14 Keyword index 63 Index Index cont 5788 057 GB...

Page 5: ...ectly Dispose of component at a suitable collec tion point Do not dispose of component in domestic waste The steps in connection with commissioning inspec tion and maintenance are found in the Commiss...

Page 6: ...Vitocal 060 A type WWKS Type WWKS includes the function range of type WWK In addition a solar thermal system or external heat generator e g oil gas boiler can be connected The dry well heater is avai...

Page 7: ...installation room must be dry and free from the risk of frost The intake air must be kept free from dust grease and contamination through halogenated hydrocar bons e g as contained in sprays paints s...

Page 8: ...100 Fig 3 A DHW heat pump B Condensate drain pipe Outdoor air mode 500 kg 2000 5 C 35 C 650 100 Fig 4 A DHW heat pump B Condensate drain pipe Minimum room height for outdoor air mode and recirculation...

Page 9: ...safety cut out for DHW heat pump D Sensor well for draw off profile XL E Inspection port magnesium anode immersion heater accessories type WWKS standard delivery type WWK F Air discharge G Air intake...

Page 10: ...ternal heat generator or High limit safety cut out for stopping the solar cir cuit pump N DHW circulation R O DHW R P Condensate 7 20 mm R Power cable length 3 m Preparing for installation Preparing f...

Page 11: ...e sheet steel casing of the DHW heat pump Never use the connectors as a transport aid Carefully remove the DHW heat pump from the pallet The EPS padding underneath can be removed for this 35 3x Fig 6...

Page 12: ...he top panel Note The air discharge aperture is converted for recircula tion air mode with air discharge to the outside 4 2 1 3 3x Fig 7 Installation sequence Conversion to outdoor air mode 5788 057 G...

Page 13: ...ng and increased power con sumption Ensure that the top panel sealing mat is seated correctly Ensure that the sealing mat and top panel are positioned correctly Note If the top panel is not sealed tig...

Page 14: ...14 10 3x 11 12 13 Fig 11 Installation sequence Conversion to outdoor air mode cont 5788 057 GB Installation...

Page 15: ...ti vibration insulation to reduce noise see diagram Connections and installation options which are not per missible Connection of kitchen extractor hoods to the duct work Installation of a DHW heat pu...

Page 16: ...m 160 3 Outdoor air intake grille as air discharge duct wall outlet 160 4 Exhaust air roof outlet Round with protective grille and insu lation sleeve for air discharge duct 160 5 Vent Wall external c...

Page 17: ...lease note Mechanical stress will damage the conden sate connection To prevent water leaking out never twist the condensate drain connector on the appli ance 2 Route the condensate hose as a U bend an...

Page 18: ...d extent A B C D S M E F G H K L M G N G M O P G RN T Fig 16 A DHW B DHW circulation pipe If no DHW circulation pipe is connected seal the aperture provided for this purpose C DHW circulation pump D S...

Page 19: ...lve discharge pipe or ideally on the safety valve itself with the following inscription For safety reasons water may be discharged from the discharge pipe during heating Never seal off Install the saf...

Page 20: ...re that the maximum permissible temperatures for these cables leads are not exceeded Never kink the capillary tubes 2 4 3 5 1 Fig 17 Adjusting the draw off rate If there is high demand for DHW it is p...

Page 21: ...mp con trol unit If an immersion heater accessories is also installed it must be connected to the switching contact of the heat pump control unit In this case the external heat gen erator is started m...

Page 22: ...e pos D in Fig 42 page 56 N L A1 A2 K1 A B C D Fig 19 A Connection to heat pump control unit B Connection to external heat generator control unit C Temperature sensor external heat generator D Resisto...

Page 23: ...in accord ance with the following regulations IEC 60364 4 41 VDE regulations Technical connection requirements specified by the local power supply utility Protect the power cable to the heat pump con...

Page 24: ...the refrigerant circuit for tightness 26 8 Cleaning the interior of the DHW cylinder 27 9 Checking and replacing the magnesium anode 28 10 Checking the connections on the side of the heat generator or...

Page 25: ...ts can lead to seri ous injury from electric current Isolate the power supply prior to starting work on the appliance Be aware that the fan may run on Opening the DHW heat pump 4 2 1 3 3x Fig 20 Commi...

Page 26: ...er The refrigerant is a non poisonous gas that dis places air Unregulated escape of refrigerant in enclosed spaces can lead to breathing difficul ties and suffocation Ensure adequate ventilation in en...

Page 27: ...re cleaner 06 Danger Cleaning agent residues can lead to poi soning Observe the cleaning agent manufacturer s instructions Please note Cleaning agents containing hydrochloric acid can cause material d...

Page 28: ...stallation height of the mag nesium anode via the drain outlet see page 9 Note Replace the magnesium anode if the visual inspec tion indicates that it has been reduced to a diame ter of 10 to 15 mm Ch...

Page 29: ...the mains plug into a standard socket 230 V 50 Hz with separate fuse MCB protection Switch ON the separate MCB fuse or mains isolator if used Commissioning the DHW heat pump Setting parameters See pa...

Page 30: ...eters Parame ter Delivered condition Setting range Unit Function I1 1 1 or 2 1 Installation for recirculation air mode 2 Installation for outdoor air mode or recir culation air mode with air discharge...

Page 31: ...C every 22 days Note Only enable this function if an immersion heater or external heat generator with control relay is available Checking the actuators Parame ter Delivered condition Setting range Uni...

Page 32: ...er ER 2 High limit safety cut out has responded Overheating of the DHW cylinder Ensure DHW is being drawn Reset high limit safety cut out see page 34 ER 3 Short circuit lead break in lower cylinder te...

Page 33: ...e immersion heater 1 Switch OFF the power supply to the system e g at a separate fuse or mains isolator 2 Remove the front cover See page 33 3 Remove the thermal insulation from the immersion heater 4...

Page 34: ...off valve 12 Fit the thermal insulation 13 Fit the front cover with an earth cable 14 Switch ON the power supply Resetting the DHW heat pump high limit safety cut out The DHW heat pump high limit safe...

Page 35: ...l unit 1 Switch OFF the power supply to the system e g at a separate fuse or mains isolator 2 Remove the front cover See page 33 Fig 29 3 Disconnect cables B from heat pump control unit A 4 Remove 4 s...

Page 36: ...e For cylinder temperature sensor positioning see Overview of connections on page 9 Checking the temperature sensors Sensor Test element Top cylinder temperature sensor L or XL profile NTC 50 k Bottom...

Page 37: ...0 1 10 30 50 70 90 110 Temperature in C 0 4 0 6 0 8 2 4 6 8 20 Resistance in k Fig 31 Viessmann NTC 50 k 10 30 50 70 90 110 Temperature in C 2 5 Resistance in k 5 10 20 50 100 Fig 32 Maintenance Maint...

Page 38: ...38 Maintenance Maintenance cont 5788 057 GB Maintenance...

Page 39: ...ssembly from this parts list Position number of the individual part within the assembly from this parts list A B C D Fig 33 A Type plate B Heat pump module assembly C Cylinder module assembly D Steati...

Page 40: ...40 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 Fig 34 Parts lists type WWK Heat pump module 5788 057 GB Components...

Page 41: ...0008 Safety high pressure switch 0009 Diverter valve defrosting 0010 Schrader valve 0011 Filter dryer 0012 Check valve 0013 Liquid separator 0014 Thermostatic expansion valve 0015 Rubber buffer 0016...

Page 42: ...0002 0004 0005 0022 0021 0020 0028 0029 0023 0026 0027 0025 0024 0019 0018 0017 0015 0014 0016 0013 0012 0011 0008 0007 0006 0004 0003 0002 0001 Fig 35 Parts lists type WWK Cylinder module 5788 057 G...

Page 43: ...steatite immersion heater 0016 Diaphragm grommet 0017 Heat pump control unit 0018 Programming unit 0019 Ribbon cable 0020 Temperature sensor 500 mm 0021 Temperature sensor 1000 mm 0022 Temperature se...

Page 44: ...44 0001 0002 0003 0003 0004 0004 0004 0001 0004 0005 0006 0007 Fig 36 Parts lists type WWK Steatite flange 5788 057 GB Components...

Page 45: ...02 Steatite anode flange 0003 Steatite flange 0004 Gasket 0005 Steatite immersion heater 0006 Power cable steatite immersion heater 0007 Retainer steatite immersion heater Parts lists type WWK Steatit...

Page 46: ...46 Parts lists type WWK Steatite flange cont 5788 057 GB Components...

Page 47: ...osition number of the individual part within the assembly from this parts list A C B D E Fig 37 A Type plate B Heat pump module assembly C Cylinder module assembly D Flange assembly type WWKS only E S...

Page 48: ...48 0001 0002 0003 0004 0005 0006 0007 0008 0009 0010 0011 0012 0013 0014 0015 0016 0017 0018 0019 0020 Fig 38 Parts lists type WWKS Heat pump module 5788 057 GB Components...

Page 49: ...0008 Safety high pressure switch 0009 Diverter valve defrosting 0010 Schrader valve 0011 Filter dryer 0012 Check valve 0013 Liquid separator 0014 Thermostatic expansion valve 0015 Rubber buffer 0016...

Page 50: ...10 0009 0030 0029 0028 0027 0026 0005 0022 0021 0020 0023 0025 0024 0019 0018 0017 0015 0014 0016 0013 0012 0011 0008 0007 0006 0004 0003 0002 0001 Fig 39 Parts lists type WWKS Cylinder module 5788 05...

Page 51: ...mmersion heater 0016 Diaphragm grommet 0017 Heat pump control unit 0018 Programming unit 0019 Ribbon cable 0020 Temperature sensor 500 mm 0021 Temperature sensor 1000 mm 0022 Temperature sensor 1500 m...

Page 52: ...52 0001 0003 0004 0002 0002 0001 0004 0004 0004 Fig 40 Parts lists type WWKS Flange type WWKS only 5788 057 GB Components...

Page 53: ...Part 0001 Flange with gasket 0002 Magnesium anode d 40 x 380 350 0003 Flange with gasket earth cable and magnesium anode 0004 Gasket Parts lists type WWKS Flange type WWKS only cont 5788 057 GB Compo...

Page 54: ...54 0001 0002 0003 0003 0004 0004 0004 0001 0004 0005 0006 0007 Fig 41 Parts lists type WWKS Steatite flange accessory for type WWKS 5788 057 GB Components...

Page 55: ...node flange 0003 Steatite flange 0004 Gasket 0005 Steatite immersion heater 0006 Power cable steatite immersion heater 0007 Retainer steatite immersion heater Parts lists type WWKS Steatite flange acc...

Page 56: ...eed 2 fast speed 2 E Diverter valve defrosting F Signal lead for the PV system multifunctional relay G Not assigned H Top cylinder temperature sensor NTC 50 k L 1000 mm K Air intake temperature sensor...

Page 57: ...intenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance service Maintenance service Maintenance service Date By Maintenance servic...

Page 58: ...11 35 11 00 11 35 Standby loss Pes W 33 35 33 35 Max available amount of water 40 C l 324 5 355 0 324 5 355 0 Performance data for recirculation air mode and re circulation air mode with air discharge...

Page 59: ...tential GWP 1430 1430 CO2 equivalent t 1 430 1 430 Permissible operating pressure bar MPa 25 2 5 25 2 5 Heating mode Max air flow rate free blowing Speed 1 slow m3 h 331 331 Speed 2 fast m3 h 375 375...

Page 60: ...HW circulation Ra 3 4 3 4 Flow return of external heat generator solar collector Ra 1 Condensate drain 7 mm 20 20 Sound power level LW tested with reference to EN 12102 EN ISO 9614 2 accuracy category...

Page 61: ...system are not part of ordi nary household waste For decommissioning the system isolate the system from the power supply and allow components to cool down where appropriate All components must be disp...

Page 62: ...2013 EU Regulation Energy Efficiency Requirements Applied standards EN 55014 1 2006 VDE 0875 Part 14 1 EN 55014 2 2015 VDE 0875 Part 14 2 EN 60335 1 2012 VDE 0700 1 EN 60335 2 21 2008 VDE 0700 21 EN 6...

Page 63: ...rate Adjusting 20 Drilling swarf 15 Drinking water filter 19 Ductwork 15 E Electrical connections 21 Expansion vessel 18 Exterior wall duct 15 External heat generator 20 Extractor hood 15 F Fan 28 Fa...

Page 64: ...rature sensor Curve NTC 10 k 37 Curve NTC 50 k 37 Evaporator 56 Temperature sensor for external heat generator 20 Temperature sensors 36 Testing Magnesium anode 28 Thermostatic mixing valve 19 Tightne...

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