Viessmann BW 01.A06 Installation And Service Instructions Manual Download

Page: 103 / 168

103

Please note

Seal the appliance so it is sound-
proof and diffusion-proof.
Check tightness of internal
hydraulic connections.

Please note

To prevent the formation of con-
densate and the excessive devel-
opment of noise,
tightly seal the shield.

Danger

An absence of component earth-
ing in the system can lead to seri-
ous injury from electrical current
if an electrical fault occurs.
Attach earth conductor to front
panel, top panel and side pan-
els.

Installation sequence

Closing the heat pump

5600 161 GB

Installation

Summary of Contents for BW 01.A06

Page 1: ...BWS 301 A06 to A17 5 9 to 17 0 kW Type WW 301 A06 to A17 7 9 to 23 0 kW Heat pump single and two stage Type BWC 301 A06 to A17 5 9 to 17 kW Type WWC 301 A06 to A17 7 9 to 23 kW Heat pump single stage For applicability see the last page VITOCAL 300 G 5600 161 GB 12 2010 Please keep safe ...

Page 2: ...National installation requirements All legal instructions regarding the pre vention of accidents All legal instructions regarding envi ronmental protection The Code of Practice of relevant trade associations All current safety regulations as defined by DIN EN DVGW VDE and all locally applicable standards a ÖNORM EN and ÖVE c SEV SUVA SVTI and SWKI Working on the system Isolate the system from the ...

Page 3: ...re and wearing parts Please note Spare and wearing parts that have not been tested together with the system can compromise its function Installing non author ised components and making non approved modifications or conversions can compromise safety and may invalidate our warranty For replacements use only orig inal spare parts supplied or approved by Viessmann Safety instructions Safety instructio...

Page 4: ... 38 System example 1 ID 4605350_1008_01 42 System example 2 ID 4605351_1008_01 48 System example 3 ID 4605352_1008_01 54 Installation sequence Siting the heat pump 64 Hydraulic connections 66 Electrical connections 68 Power supply 94 Connecting to terminals X3 8 X3 9 102 Closing the heat pump 103 Checking diaphragm grommets 104 Service instructions Commissioning inspection maintenance Steps commis...

Page 5: ...5 Commissioning service reports 146 Specification 152 Appendix Heat pump commissioning order 161 Certificates Declaration of conformity 162 Keyword index 163 Index Index cont 5600 161 GB ...

Page 6: ...nsportation Never put weight on top of the appliance Please note If the compressor is at a steep angle in the heat pump lubricant will enter the refrigerant circuit and damage the appliance Max tilting angle 45 Installation room requirements Please note The installation room must be dry and free from the risk of frost Ensure ambient temperatures of 0 to 35 ºC Please note Avoid risk of explosion du...

Page 7: ...he feet must be distributed evenly Observe the required floor area and minimum room volume to DIN EN 378 Type Min space requirement BW 301 A06 BWS 301 A06 BWC 301 A06 3 5 m3 BW 301 A08 BWS 301 A08 BWC 301 A08 4 3 m3 BW 301 A10 BWS 301 A10 BWC 301 A10 5 5 m3 BW 301 A13 BWS 301 A13 BWC 301 A13 5 9 m3 BW 301 A17 BWS 301 A17 BWC 301 A17 8 0 m3 Observe required minimum clearan ces Single stage type BW ...

Page 8: ...for installation above the heat pump 340 mm Without hydraulic module subject to on site installation and location B With AC Box accessory for installation to the left of the heat pump 400 mm width of the AC Box Without AC Box 100 mm Preparing for installation Installation cont 5600 161 GB ...

Page 9: ...cooling circuit NC Box for natural cooling function The NC Box can only be used up to a rated heating output of 16 kW For higher rated heating outputs install all the components required on site with correspondingly sized plate heat exchanger for the heating cooling cir cuit or the separate cooling circuit In two stage heat pumps the NC Box cannot be installed immediately above the heat pump The h...

Page 10: ...quirements for on site connections Single stage type BW 301 A BWC 301 A 77 105 152 240 300 419 476 533 600 230 V 42 V 133 576 662 662 727 792 888 962 Preparing for installation Installation cont 5600 161 GB ...

Page 11: ...662 662 727 792 888 962 Install hydraulic connections on site stress free Line lengths in the heat pump plus wall clearance Type BW 301 A and BWC 301 A BWS 301 A Heat pump control unit power supply 230 V 1 0 m A connecting cable is used for the power supply Compressor power supply 400 V 1 0 m 1 0 m Additional power cables 1 0 m Connecting cable Preparing for installation Installation cont 5600 161...

Page 12: ...tem scheme parameter 7000 0 1 2 3 4 5 6 7 8 9 10 11 Heating circuit A1 X X X X X X M2 X X X X X X X X M3 X X X X DHW cylinder X X X X X X Heating water buffer cylinder 0 0 X X X X X X X X External heat source 0 0 1 0 1 0 0 0 0 0 0 0 0 Instantaneous heating water heater 0 0 0 0 0 0 0 0 0 0 0 Swimming pool 0 0 0 0 0 0 0 0 0 0 Solar thermal system with integral solar control module of the Vitotronic ...

Page 13: ...13 X Components selected 0 Components can be added Preparing for installation Overview of possible system schemes cont 5600 161 GB Installation ...

Page 14: ...at the factory primary pump qT secondary pump 6 circulation pump for cylinder heating 7 instantaneous heating water heater 4 optional In type BW 301 A no circulation pumps are installed at the factory For the connection of primary pump qT see Primary circuit type BW 301 A BWS 301 page 19 Preparing for installation Primary circuit type BW 301 A BWC 301 A brine water 5600 161 GB ...

Page 15: ...bes collectors wU Geothermal probes collectors Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit X1 X3 8 X3 9 230 V 50 Hz 230 V 0 15 A 21 2 Preparing for installation Primary circuit type BW 301 A BWC 301 A cont 5600 161 GB Installation ...

Page 16: ...circulation pumps are installed and connected at the factory primary pump qT secondary pump 6 circulation pump for cylinder heating 7 instantaneous heating water heater 4 optional In type WW 301 A no circulation pumps are installed at the factory For the connec tion see Electrical installation scheme Preparing for installation Primary circuit type WW 301 A WWC 301 A water water 5600 161 GB ...

Page 17: ...rt trap wZ Well pump suction pump for groundwater connect via on site contactor with fuse protection 230 V connection See page 18 400 V connection See page 18 wU Delivery well wI Return well Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit Prepa...

Page 18: ...X3 3 X1 X3 8 X3 9 230 V 50 Hz 230 V 2 mA 23 230 V 0 15 A 21 230 v 0 15 A 19 K1 211 1 M 1 M 1 Well pump on site connection 400 V X1 X2 N UP UP M 3 26 2 N L 15 200 W 26 L1 230 V 50 Hz K1 211 1 L2 L3 M 1 Preparing for installation Primary circuit type WW 301 A WWC 301 A cont 5600 161 GB ...

Page 19: ...lation scheme 22 27 9 20 21 2 X3 8 3 9 1 2 KM BUS X3 8 3 9 230V P1 P1 P1 P1 F2 16 2 224 2 2 211 1 F3 17 F2 211 1 F3 224 2 25 15 P Preparing for installation Primary circuit type BW 301 A BWS 301 A two stage brine water 5600 161 GB Installation ...

Page 20: ... probes collectors wT Primary pump heat pump stage 2 wU Geothermal probes collectors Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit X1 X2 N UP 2 15 200 W X1 X3 8 X3 9 230 V 50 Hz 230 V 0 15 A 21 211 1 X1 X2 N UP 25 200 W 224 2 F2 Low voltage 1...

Page 21: ...d heating outputs the dif ferent flow rates mean that two primary pumps must be used see page 19 Hydraulic installation scheme 22 27 9 20 21 2 X3 8 3 9 1 2 KM BUS X3 8 3 9 230V P1 P1 P1 P1 F2 16 2 211 1 F3 17 F2 211 1 F3 15 P Preparing for installation Primary circuit type BW 301 A BWS 301 A cont 5600 161 GB Installation ...

Page 22: ...stallation see page 90 wP Brine accessory pack wQ Pressure switch primary circuit wW Brine distributor geothermal probes collectors wU Geothermal probes collectors Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit Preparing for installation Prima...

Page 23: ...3 8 X3 9 230 V 50 Hz 230 V 0 15 A 21 211 1 X1 X2 N UP 15 200 W 224 2 F2 Low voltage 16 PT500 F3 17 12 PT500 13 M 1 Preparing for installation Primary circuit type BW 301 A BWS 301 A cont 5600 161 GB Installation ...

Page 24: ...22 20 2 X3 8 3 9 2 211 1 224 2 27 P1 P1 2 X3 3 3 4 23 21 2 X3 8 3 9 9 1 2 KM BUS X3 8 3 9 230V P1 P1 P1 P1 F2 16 2 224 2 2 211 1 F3 17 F2 211 1 F3 224 2 25 15 X3 3 3 4 P Preparing for installation Primary circuit type WW 301 A BWS 301 A two stage water water 5600 161 GB ...

Page 25: ...rcuit wE Flow limiter well circuit remove jumper before connecting wR Dirt trap wT Primary pump heat pump stage 2 wZ Well pump suction pump for groundwater connect via on site contactor with fuse protection 230 V connection See page 26 400 V connection See pages 31 27 wU Delivery well wI Return well Electrical installation scheme For an overview of the electrical connec tions and more information ...

Page 26: ...n site connection 230 V 2 230 V 50 Hz 211 1 X1 X2 N UP 25 200 W 224 2 X1 X2 N UP 15 200 W UP M 1 26 N L1 K3 X3 1 K2 K1 X2 N M 1 M 1 Preparing for installation Primary circuit type WW 301 A BWS 301 A cont 5600 161 GB ...

Page 27: ...X3 1 K2 K1 X2 N UP M 3 26 L1 K1 L2 L3 M 1 M 1 Connecting the sensors and limiters 2 230 V 50 Hz F2 Low voltage 16 PT500 F3 17 12 PT500 13 X1 X3 4 X3 3 X1 X3 9 X3 8 230 V 2 mA 23 230 V 0 15 A 21 230 v 0 15 A 19 Preparing for installation Primary circuit type WW 301 A BWS 301 A cont 5600 161 GB Installation ...

Page 28: ...tage 1 and 2 types WW 301 A BWS 301 A are installed with different rated heating outputs the dif ferent flow rates mean that two primary pumps must be used see page 24 Preparing for installation Primary circuit type WW 301 A BWS 301 A cont 5600 161 GB ...

Page 29: ...22 20 2 X3 8 3 9 2 211 1 224 2 27 P1 P1 2 X3 3 3 4 23 21 2 X3 8 3 9 9 1 2 KM BUS X3 8 3 9 230V P1 P1 P1 P1 F2 16 F3 17 F2 211 1 F3 2 211 1 15 224 2 P Preparing for installation Primary circuit type WW 301 A BWS 301 A cont 5600 161 GB Installation ...

Page 30: ...changer primary circuit wE Flow limiter well circuit remove jumper before connecting wR Dirt trap wZ Well pump suction pump for groundwater connect via on site contactor with fuse protection 230 V connection See page 26 400 V connection See pages 31 27 wU Delivery well wI Return well Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see ...

Page 31: ... L1 L2 L3 X2 N UP M 3 26 Connecting the sensors and limiters 2 230 V 50 Hz F2 Low voltage 16 PT500 F3 17 12 PT500 13 X1 X3 4 X3 3 X1 X3 9 X3 8 230 V 2 mA 23 230 V 0 15 A 21 230 v 0 15 A 19 Preparing for installation Primary circuit type WW 301 A BWS 301 A cont 5600 161 GB Installation ...

Page 32: ... BWC 301 A is shown The circulation pumps are installed and connected at the factory primary pump qT secondary pump 6 circulation pump for cylinder heating 7 instantaneous heating water heater 4 optional In type BW 301 A no circulation pumps are installed at the factory For the connec tion see System examples from page 42 Preparing for installation DHW heating 5600 161 GB ...

Page 33: ... only be used as an alternative to the external heat source for DHW reheating Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit X1 X2 N ZP 40 2 37 50 W 230 V 50 Hz 212 3 X2 N A 224 7 L1 L2 L3 N F6 Low voltage STS 31 PT500 F7 STS 32 PT500 M 1 A On...

Page 34: ...e BWC 301 A is shown The circulation pumps are installed and connected at the factory primary pump qT secondary pump 6 circulation pump for cylinder heating 7 instantaneous heating water heater 4 optional In type BW 301 A no circulation pumps are installed at the factory For the connec tion see System examples from page 42 Preparing for installation DHW heating cont 5600 161 GB ...

Page 35: ...normally closed eU DHW circulation pump Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit 33 230 V 50 Hz F6 Low voltage STS 32 PT500 X1 X2 N UP ZP M 1 2 37 50 W 212 3 X1 X2 N UPSB N L 130 W 211 4 97 7 130 W 36 M 1 M 1 M 1 Preparing for installati...

Page 36: ...r heaters for DHW heating 6014 1 Enable electric heaters for DHW heating 6015 1 External heat source Enable external heat source for DHW heating 7B0D 0 Integration of the two stage version in the system examples Note A two stage heat pump comprises the heat pump stage 1 type BW 301 A or WW 301 A and the heat pump stage 2 type BWS 301 A Connect return DHW cylinder only to heat pump stage 1 The part...

Page 37: ... 1 F3 211 2 25 15 2 F3 17 3 145 8 145 145 2 F0 P1 P1 2 224 2 2 211 1 12 13 W H C P 10 6 11 5 2 224 3 2 211 2 2 224 5 2 211 4 F0 211 4 224 3 224 2 KM BUS 230V 224 5 Preparing for installation Integration of the two stage version in the cont 5600 161 GB Installation ...

Page 38: ...imary pump heat pump stage 1 qZ Flow temperature sensor primary circuit qU Return temperature sensor primary circuit wT Primary pump heat pump stage 2 Integrating a heat pump cascade into the system examples A heat pump cascade consists of a lead appliance and lag heat pumps Each lag heat pump has a heat pump control unit Both lead appliance and lag heat pumps can have 2 stages The lead appliance ...

Page 39: ...N communication module for the cascade in the lead appliance LON communication module in lag heat pumps The partial scheme can be integrated into the system examples via the inter faces indicated Preparing for installation Integrating a heat pump cascade into the system cont 5600 161 GB Installation ...

Page 40: ...e with two stage heat pumps 2 2 2 2 9 1 9 1 9 1 9 1 qP 6 IV III II I H P W C qU qZ qU qZ qU qZ qU qZ 5 qQ 5 qQ 5 5 qQ qP 6 qP 6 qP 6 3 3 3 3 wT qT wT qT wT qT wT qT qQ Preparing for installation Integrating a heat pump cascade into the system cont 5600 161 GB ...

Page 41: ...age 1 6 Secondary pump heat pump stage 1 9 Heat pump stage 2 qP Secondary pump heat pump stage 2 qQ Circulation pump for cylinder heating heating water side heat pump stage 2 optional qT Primary pump heat pump stage 1 qZ Primary circuit flow temperature sensor for installation see page 90 qU Primary circuit return temperature sensor for installation see page 90 wT Primary pump heat pump stage 2 El...

Page 42: ... 4605350_1008_01 Note Type BW 301 A is shown In types BWC 301 A and WWC 301 A the circulation pumps primary pump secondary pump and circulation pump for cylinder heat ing are installed and connected at the factory Setting system scheme 2 Single stage heat pump type BW 301 A 1 underfloor heating circuit without mixer A1 DHW heating Natural cooling function at heating cir cuit A1 Preparing for insta...

Page 43: ...cheme is a basic example without shut off devices or safety equipment This does not replace the need for local engineering Preparing for installation System example 1 ID 4605350_1008_01 cont 5600 161 GB Installation ...

Page 44: ...4 41 42 40 4 211 5 KW WW 20 1 2 5 7 6 10 4 F0 4 211 1 4 211 2 4 211 4 22 4 212 3 43 33 31 4 211 2 11 145 X3 8 3 9 F6 211 1 211 2 211 4 F0 211 5 212 3 B 137 30 A1 4 F6 21 11 145 145 4 X3 8 9 32 45 46 Preparing for installation System example 1 ID 4605350_1008_01 cont 5600 161 GB ...

Page 45: ...distributor for geothermal probes geothermal collectors qR Brine accessory pack qT Brine circuit pressure switch DHW heating wP DHW cylinder wQ Cylinder temperature sensor STS wW DHW circulation pump ZP Heating circuit without mixer A1 eP Underfloor heating circuit A1 eQ Vitotrol 200A remote control eW Overflow valve eE Temperature limiter to limit the maximum temperature of underfloor heating sys...

Page 46: ...1 7 M 1 UPSB 212 3 X2 N X1 ZP 22 50 W 130 W L3 N L2 L1 137 2 3 N PE 400 V 50 Hz X2 N 211 3 224 4 16 A 211 2 X2 N X1 UP 6 B 136 211 1 X2 N X1 UP 200 W 5 211 5 X2 N X1 NC 40 A X1 X3 8 X3 9 43 15 130 W 1 2 145 11 145 Low voltage 145 HK A1 31 1 2 H1 33 20 M 1 M 1 X1 1 X2 1 X3 18 230 V 50 Hz N L1 16 A M 1 1 3 2 1 3 2 A Plug aCH connected to the cable harness B Control module for instantaneous heating w...

Page 47: ...30 V 50 Hz X3 18 A Mains terminals on the cross con nect PCB Compressor power supply L1 3 PE 400 V 50 Hz L2 L3 PE Required parameter setting Set the required parameters during com missioning see from page 108 Preparing for installation System example 1 ID 4605350_1008_01 cont 5600 161 GB Installation ...

Page 48: ...9 kW Remote control Heating circuit 1 Remote control 2003 1 System example 2 ID 4605351_1008_01 Note Type BW 301 A is shown In types BWC 301 A and WWC 301 A the circulation pumps primary pump secondary pump and circulation pump for cylinder heat ing are installed and connected at the factory Setting system scheme 6 Single stage heat pump type BW 301 A 1 heating circuit without mixer A1 1 heating c...

Page 49: ...45 11 145 145 4 212 2 11 145 11 145 4 225 1 55 54 20 4 225 2 3 4 F12 4 F13 4 F16 4 F14 4 F4 4 X3 8 3 9 4 212 1 4 212 3 4 F6 4 F0 4 211 4 4 211 2 212 1 X3 8 3 9 212 3 211 2 211 4 212 2 225 1 225 2 3 F16 F14 F0 F6 F4 F12 F13 P1 4 211 1 211 1 A1 M2 44 B 137 Preparing for installation System example 2 ID 4605351_1008_01 cont 5600 161 GB Installation ...

Page 50: ...nder wQ Cylinder temperature sensor STS wW DHW circulation pump ZP Heating water buffer cylinder eP Heating water buffer cylinder eQ Buffer temperature sensor PTS eW Flow temperature sensor system VTS Active cooling function AC qZ AC Box active cooling rP Separate cooling circuit rQ Room temperature sensor separate cooling circuit RTS rW Flow temperature sensor separate cooling circuit VTS rE Fan ...

Page 51: ...on scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit For information regarding the power sup ply see page 94 Preparing for installation System example 2 ID 4605351_1008_01 cont 5600 161 GB Installation ...

Page 52: ... N X1 UP M2 54 100 W 20 55 136 X1 1 X2 1 X3 18 230 V 50 Hz N L1 16 A 211 1 X2 N X1 UP 200 W 5 211 5 X2 N X1 A 130 W 212 1 X2 N X1 2 1 171E 2 1 171D X1 X3 9 X3 8 15 UP AC 45 M 1 N L1 230 V 50 Hz 2 1 175 DW 16 40 N L 230 V 50 Hz M 1 M 1 M 1 M 1 M 1 M 1 A Plug aCH connected to the cable harness B Control module for instantaneous heating water heater Preparing for installation System example 2 ID 4605...

Page 53: ...TS M2 53 PT500 F12 RTS 41 Ni500 F16 Control unit power supply X1 1 X2 1 A L1 N 1 N PE 230 V 50 Hz X3 18 A Mains terminals on the cross con nect PCB Compressor power supply L1 3 PE 400 V 50 Hz L2 L3 PE Required parameter setting Set the required parameters during com missioning see from page 108 Preparing for installation System example 2 ID 4605351_1008_01 cont 5600 161 GB Installation ...

Page 54: ...ter at power OFF 790A 1 for 3 kW 2 for 6 kW 3 for 9 kW Heating water buffer cylinder Enable buffer cylinder low loss header 7200 1 Remote control units Heating circuit 1 Remote control 2003 1 Heating circuit 2 Remote control 3003 1 System example 3 ID 4605352_1008_01 Note Type BW 301 A is shown In types BWC 301 A and WWC 301 A the circulation pumps primary pump secondary pump and circulation pump ...

Page 55: ... 70 4 211 5 KW WW 30 1 20 100 101 102 103 105 105 143 105 50 104 105 50 143 KM BUS 230V 50 25 24 2 5 7 6 10 4 F0 4 211 1 4 211 2 24 4 211 4 27 26 22 4 222 1 2 4 F20 4 222 4 21 4 211 2 6 4 224 7 4 F13 44 31 32 45 35 33 34 36 4 224 6 4 212 3 41 S2 4 F6 41 R1 40 41 52 20 230V 2 KM BUS 95 64 63 61 66 67 4 F12 4 225 1 67 4 X3 9 15 64 20 4 225 2 3 230V KM BUS 8 145 8 145 8 145 145 11 145 145 R1 S1 S2 X3...

Page 56: ...al heat source demand wW Mixer motor wE Flow temperature sensor VTS system wR High limit safety cut out STB 70 C for switching off secondary pump 6 wT High limit safety cut out STB 70 C for switching off external heat source wP wZ Circulation pump for cylinder heating UPSB wU Boiler water temperature sensor KTS in the external heat source for connection to the heat pump DHW heating primary store s...

Page 57: ...ling function NC uP NC Box with mixer zI 3 way diverter valve uQ Primary cooling circuit pump uW Secondary cooling circuit pump uE Contact humidistat uR 3 way diverter valve uT 2 way valve Heating circuit without mixer A1 iP Radiator heating circuit iQ Vitotrol 200A remote control iE Heating circuit pump UP A1 Heating circuit with mixer M3 oP Radiator heating circuit oQ Vitotrol 200A remote contro...

Page 58: ...ified heat pump contractor Electrical installation scheme For an overview of the electrical connec tions and more information on the PCBs see from page 72 and the separate service instructions Vitotronic 200 heat pump control unit For information regarding the power sup ply see page 94 Preparing for installation System example 3 ID 4605352_1008_01 cont 5600 161 GB ...

Page 59: ...4 6 X2 N X1 130 W 36 33 66 M2 OPEN CLOSE X2 N X1 225 3 225 2 225 1 X2 N X1 UP M2 64 100 W 20 67 X2 N X1 222 4 222 3 X3 1 21 STB 25 C D 22 OPEN CLOSE X2 N X1 222 2 222 1 136 211 1 X2 N X1 UP 200 W 5 211 5 X2 N X1 NC 70 A X1 X3 8 X3 9 73 15 SLP 130 W M 1 M 1 M 1 M 1 M 1 M 1 X1 1 X2 1 X3 18 230 V 50 Hz N L1 16 A M 1 M 1 M 1 M 1 Preparing for installation System example 3 ID 4605352_1008_01 cont 5600 ...

Page 60: ...cted to the cable harness B Control module for instantaneous heating water heater C Move jumper from X3 1 to 222 3 D On site contactor relay Preparing for installation System example 3 ID 4605352_1008_01 cont 5600 161 GB ...

Page 61: ...L UP M 3 TST 50 230 V 50 Hz 105 1 2 1 N PE 102 101 143 3 L3 L2 L1 400 V 50 Hz 104 L N L N 2 91 95 96 97 93 61 12 11 4 3 2 1 S1 S2 L N 20 UP STB STS 14 R1 N 18 230 V 50 Hz 15 KOL 21 19 41 145 42 44 45 40 145 D 1 3 2 1 3 2 1 3 2 1 3 2 N M 1 1 3 2 1 3 2 L N M 1 1 3 2 D On site contactor relay Preparing for installation System example 3 ID 4605352_1008_01 cont 5600 161 GB Installation ...

Page 62: ...nit power supply X1 1 X2 1 A L1 N 1 N PE 230 V 50 Hz X3 18 A Mains terminals on the cross con nect PCB Compressor power supply L1 3 PE 400 V 50 Hz L2 L3 PE Required parameter setting Set the required parameters during com missioning see from page 108 Preparing for installation System example 3 ID 4605352_1008_01 cont 5600 161 GB ...

Page 63: ...antaneous heating water heater 7900 1 If required Enable instant heating water heater for central heating 7902 1 Output for instant heating water heater at power OFF 790A 1 for 3 kW 2 for 6 kW 3 for 9 kW External heat source Enable external heat source 7B00 1 Enable external heat source for DHW heating 7B0D 1 Heating water buffer cylinder Enable buffer cylinder low loss header 7200 1 Remote contro...

Page 64: ...x 1 2 Position and level the heat pump as described on page 6 Please note Operating the appliance without first removing the transport brackets may cause vibrations and excessive noise Remove the transport brackets Installation sequence Siting the heat pump 5600 161 GB ...

Page 65: ...65 Removing the top panel 1 Installation sequence Siting the heat pump cont 5600 161 GB Installation ...

Page 66: ...al and sound insulation of all pipes routed through walls 3 Connect primary lines to heat pump Please note To prevent equipment dam age connect on site primary lines to the heat pump so that they are free of load and torque stresses Please note Make tight hydraulic connec tions on the primary side In the case of hose outlets ensure diaphragm grommets are seated correctly If neces sary seal with se...

Page 67: ...esses Please note Make tight hydraulic connec tions on the secondary side In the case of hose outlets ensure diaphragm grommets are seated correctly If neces sary seal with sealing tape 3 Fill and vent secondary circuit 4 Thermally insulate pipes inside the building Note For diaphragm grommets see page 104 In underfloor heating circuits integrate a temperature limiter on site for limiting the maxi...

Page 68: ...68 Installing the programming unit type BW 301 A and BWC 301 A 6x 1 XÖ X 7 2 2x 5 4 6 3 Installation sequence Electrical connections 5600 161 GB ...

Page 69: ...2 V and cables 42 V 230 V 400 V separately Strip the insulation from the cables as close to the terminals as possible and bundle tightly to the corresponding terminals Secure cables with cable ties This ensures that should there be an error for example when detaching a wire the wires can not drift into the adjacent voltage area When routing the on site power cables observe the location of the cabl...

Page 70: ...provided 2 Route 230 V leads and power cables for the compressor through the aperture 230 V to the heat pump control unit connection area and apply strain relief using the cable ties provided For power supply see from page 94 Note Route LV leads and 230 V cables as far apart as possible Installation sequence Electrical connections cont 5600 161 GB ...

Page 71: ...bles from the heat pump stage 2 type BWS 301 A to heat pump stage 1 type BW 301 A B 230 V 42 V 230 V 42 V 2 BC B C aVG aJB 1 4 C Ö X aBH 3 aVG H X aVG G X 5 C A D BC Installation sequence Electrical connections cont 5600 161 GB Installation ...

Page 72: ...stage 1 type BW 301 A D Connection area heat pump stage 1 type BW 301 A Overview of the electrical connections of the heat pump control unit type BW 301 A and BWC 301 A Note Route 230 V cables and LV cables separately and bundle them tightly together at the terminals This ensures that in case of failure for example when detaching a wire the wires can not drift into the adjacent voltage area Strip ...

Page 73: ...2 X3 F1 X1 A B C D X31 X5 X24 F3 X6 sXG sXF sXDsXS sYA sYS A Cross connect PCB F1 Fuse 6 3 A slow B Extension PCB on main PCB C Main PCB F3 Fuse 6 3 A slow D Controller and sensor PCB Installation sequence Electrical connections cont 5600 161 GB Installation ...

Page 74: ...tput of a component e g pump valve messaging facility con tactor may be selected larger than specified However the breaking capacity of the corresponding relay must not be exceeded The stated current indicates the max switching current of the switching con tact observe the total current of 5 A Controls for external heat source and central fault message are unsuitable for safety LV Set the required...

Page 75: ...r buffer cylinder no other heating circuit pump is required see terminal 212 2 Connect temperature limiter as maxi mum temperature limiter for underfloor heating circuit if installed in series see the following chapter Connection values Output 130 W Voltage 230 V Max switching current 4 2 A Type BW Connect on site Type BWC Connected at the factory 211 3 r 1 Instantaneous heating water heater contr...

Page 76: ...ype BWC the circulation pump for cylinder heating is connected at the fac tory 211 5 NC AC Cooling control NC function natural cool ing Circuit on site Connection values Output 10 W Voltage 230 V Max switching current 4 2 A Plug sYS Terminals Function Explanation 212 1 AC AC Cooling control AC function active cooling Circuit on site Connection values Output 10 W Voltage 230 V Max switching current...

Page 77: ...Connect temperature limiter as maxi mum temperature limiter for underfloor heating circuit if installed in series see the following chapter Connection values Output 100 W Voltage 230 V Max switching current 4 2 A Connect on site 212 3 DHW circulation pump Connection values Output 50 W Voltage 230 V Max switching current 4 2 A Connect on site Installation sequence Electrical connections cont 5600 1...

Page 78: ... 211 2 or 212 2 in accordance with the table above B Temperature limiter C Heating circuit pump Connection with temperature limiter part no 7151 728 7151 729 M 1 C B sÖ X2 N A X1 A Connection on the main PCB 211 2 or 212 2 in accordance with the table above B Temperature limiter C Heating circuit pump Installation sequence Electrical connections cont 5600 161 GB ...

Page 79: ... part no 7151 728 7151 729 to exten sion kit for heating circuit with mixer M 1 C B A sÖ sÖ A Plug sÖ for extension kit B Temperature limiter C Heating circuit pump Installation sequence Electrical connections cont 5600 161 GB Installation ...

Page 80: ...ated current indicates the max switching current of the switching con tact observe the total current of 5 A Controls for external heat source and central fault message are unsuitable for safety LV Set the required parameters during com missioning see from page 108 Function components 230 V Plug sXS Terminals Function Explanation 222 1 Mixer motor control for external heat source Signal mixer CLOSE...

Page 81: ...ute low voltage via this con tact that requires an on site relay The boiler water temperature sensor in the external heat source plug F20 must capture the average temperature of the external heat source Connection values contact loads Voltage 230 V Max switching current 4 2 A Connect the high limit safety cut out on site In series to the secondary pump ter minal 211 2 on the main PCB In series to ...

Page 82: ...ccordance with the external heat source observe safety instructions Plug sXD Terminals Function Explanation 223 1 223 2 U Central fault message Zero volt contact Closed Fault Open No fault Unsuitable for safety LV Connection values contact loads Voltage 230 V Max switching current 4 2 A Connect on site Note No parameters need to be set The contact issues a short pulse when the power supply is swit...

Page 83: ...nstalled Connection values Output 130 W Voltage 230 V Max switching current 4 2 A Connect on site 224 4 r 2 Control of instantaneous heating water heater stage 2 Connection values Output 10 W Voltage 230 V Max switching current 4 2 A Connect on site 224 5 2 Circulation pump for cylinder heating on the heating water side for heat pump stage 2 if installed Connection values Output 130 W Voltage 230 ...

Page 84: ...230 V Max switching current 4 2 A Connect on site 224 7 Circulation pump for DHW reheating or Immersion heater control Connection values Output 100 W Voltage 230 V Max switching current 4 2 A Connect on site Immersion heater 400 V 224 7 X2 N N L3 L2 L1 B A A Immersion heater power supply 3 N PE 400 V 50 Hz B Terminals of the heat pump control unit Installation sequence Electrical connections cont ...

Page 85: ...230 V Max switching current 0 2 0 1 A Connect on site 225 3 M2 Switching the mixer motor for heating circuit M2 Signal Mixer OPEN Connection values Output 10 W Voltage 230 V Max switching current 0 2 0 1 A Connect on site Cross connect PCB Set the required parameters during com missioning see from page 108 Message and safety connections Terminals Function Explanation F1 Fuse 6 3 A slow X1 Earth co...

Page 86: ...g N O contact Closed Blocking enabled Open No blocking Breaking capacity 230 V 2 mA Note These and further external functions such as swimming pool water heating cascade or external set value default can alternatively be connected via exter nal extension H1 Installation instructions External extension H1 If a swimming pool water heating facility is connected to external extension H1 no other exter...

Page 87: ...ages to be switched off can be selected parameter Output for instant heating water heater at power OFF The power supply to the heat pump con trol unit 3 x 1 5 mm2 and the cable for the power OFF signal can be combined in a 5 core cable For further information regarding power OFF see chapter Power supply X3 8 X3 9 P Primary circuit pressure switch and or frost stat or Jumper Floating contact requir...

Page 88: ...s such as swimming pool water heating cas cade or external set value default can alternatively be connected via external extension H1 Installation instructions External extension H1 If a swimming pool water heating facility is connected to external extension H1 no other external function can be con nected to external extension H1 X3 17 X3 18 Fuse F1 6 3A slow Controller and sensor PCB Set the requ...

Page 89: ...500 PTC F14 Flow temperature sensor cooling circuit direct heating circuit A1 or separate cooling circuit connect on site Ni 500 PTC F16 Room temperature sensor for separate cooling circuit requirement or for direct heating cooling circuit recom mendation connect on site Ni 500 PTC F17 X6 4 X6 5 Do not connect anything here Pt 500 PTC F18 X6 6 X6 7 Return temperature sensor secondary circuit for h...

Page 90: ...allation instructions X31 Coding card slot Connection of primary circuit flow return temperature sensor two stage heat pump 42 V 1 2 aS aD G X aS aD aS aS aD aD aS aD 3 aS Flow temperature sensor primary circuit aD Return temperature sensor primary circuit Installation sequence Electrical connections cont 5600 161 GB ...

Page 91: ...s at external exten sion H1 only in accordance with the following diagram At plug gÖ connect only the circulation pump for swimming pool water heating F in accordance with the following diagram A filter circuit pump must be connected separately If the components for swimming pool water heating are connected to exter nal extension H1 no other external function e g changeover of operating mode can b...

Page 92: ... Junction box on site E Fuses and contactor for circulation pump for swimming pool heating accessory F Circulation pump for swimming pool water heating accessory G 3 way diverter valve swimming pool at zero volt heating of the heating water buffer cylinder Cascade control via KM BUS Make connections at external extension H1 only in accordance with the following diagram Installation sequence Electr...

Page 93: ... N L1 N fÖ N L1 L aVG 223 2 223 1 223 2 223 1 223 2 2 1 A Heat pump 1 lead appliance B KM BUS C External extension H1 D Zero volt contact External demand E Lag heat pump 1 Connection at contact for External demand F Zero volt contact External demand Installation sequence Electrical connections cont 5600 161 GB Installation ...

Page 94: ...ed from the power supply by the upstream circuit breaker with at least 3 mm con tact separation Danger Incorrectly executed electrical installations can lead to injury from electrical current and result in equipment damage Make the power supply connec tion and implement all protective measures e g RCD circuit in accordance with the following regulations IEC 60364 4 41 VDE regulations Technical con...

Page 95: ...be supplied without blocking by the power supply utility tariffs that are subject to possible shutdown must not be used here The power supply to the heat pump control unit 3 x 1 5 mm2 and the cable for the power OFF signal can be com bined in a 5 core cable Protect the power supply to the heat pump control unit with 16 A max For accessories and external compo nents that are not to be connected to ...

Page 96: ...FF facility During the power OFF period the compressor is shut down Recommended power cable 5 x 2 5 mm2 Max lead length 50 m Power supply with power OFF Power OFF without on site load disconnection The power OFF signal is connected directly to the heat pump control unit When power OFF is enabled the com pressor is forced off and in the two stage version type BW 301 A BWS 301 A both compressors Par...

Page 97: ...trol unit connection on cross connect PCB B Instantaneous heating water heater accessory C Compressor D High tariff meter E Ripple control receiver contact open power OFF enabled F Backup fuse ripple control receiver G TNC system feed H Economy tariff meter Installation sequence Power supply cont 5600 161 GB Installation ...

Page 98: ... on cross connect PCB B Instantaneous heating water heater on site C Compressor heat pump stage 1 type BW 301 A D High tariff meter E Ripple control receiver contact open power OFF enabled F Backup fuse ripple control receiver G TNC system feed H Economy tariff meter K Compressor heat pump stage 2 type BWS 301 A Installation sequence Power supply cont 5600 161 GB ...

Page 99: ...nta neous heating water heater if installed are forced off and in the two stage ver sion type BW 301 A BWS 301 A both compressors and the instantane ous heating water heater Note Observe the technical connection condi tions of the relevant power supply util ity Single stage C B A F H 5 4 3 4 4 3 3 N 3 N G K 4 kWh kWh 3 E D X3 7 X3 6 Diagram excluding fuses and RCD Installation sequence Power suppl...

Page 100: ...K TNC system feed Two stage type BW 301 A BWS 301 A C B A F H 5 4 3 4 4 3 3 N 3 N K 4 kWh kWh 3 E D X3 7 X3 6 L 4 G Shown excluding fuses and RCD A Heat pump control unit connection on cross connect PCB B Instantaneous heating water heater on site C Compressor heat pump stage 1 type BW 301 A D Control unit power supply E Mains isolator F High tariff meter G Ripple control receiver contact open pow...

Page 101: ...sponded The relay does not need to be reset Version 1 A H B C G F E D D U A1 Asy Ph Rel A2 L1 L2 L3 14 11 12 U Asy t 2 4 12 15 10 5 20 10 6 0 1 A Over undervoltage in B Phase asymmetry in C Switching delay in s D Contact used in safety chain N O E ON OFF indicator Rel F Fault display phase failure phase sequence Ph G Fault display asymmetry Asy H Fault display over undervoltage U LEDs explained LE...

Page 102: ...tes yellow if the phase sequence is correct Does not illuminate if the phase sequence is incorrect Connecting to terminals X3 8 X3 9 After connecting the power supply one of the following components must be connected at terminals X3 8 and X3 9 Primary circuit pressure switch and or frost stat or Jumper from the pack Installation sequence Power supply cont 5600 161 GB ...

Page 103: ...ion of con densate and the excessive devel opment of noise tightly seal the shield Danger An absence of component earth ing in the system can lead to seri ous injury from electrical current if an electrical fault occurs Attach earth conductor to front panel top panel and side pan els 2 4 1 3 Installation sequence Closing the heat pump 5600 161 GB Installation ...

Page 104: ...appliance so it is sound proof and diffusion proof With hose outlets ensure dia phragm grommets A are seated correctly Seal diaphragm grommets A with adhesive tape A Installation sequence Checking diaphragm grommets 5600 161 GB ...

Page 105: ...he refrigerant circuit for leaks 107 4 Filling and venting on the primary side 107 5 Filling and venting on the secondary side 107 6 Checking expansion vessels and the primary circuit heating circuit pressure 108 7 Commissioning the system 108 8 Closing the heat pump 9 Instructing the system user 118 Commissioning inspection maintenance Steps commissioning inspection and maintenance 5600 161 GB Se...

Page 106: ...ast 30 min between the installation and commissioning of the appliance to prevent equip ment damage Work on the refrigerant circuit must only be carried out by a qualified refrigeration engi neer 1 Remove front panel in reverse order see page 103 2 When work is complete close the heat pump see page 103 Regarding commissioning this appliance see also the operating instructions Writing reports Enter...

Page 107: ...he expansion vessel 2 Fill the primary circuit with Viessmann heat transfer medium and vent Note The system must be protected against frost down to 15 C Viessmann heat transfer medium is a ready mixed ethylene glycol based medium for down to 15 C contain ing inhibitors for corrosion protec tion 3 Check the connections for possible leaks Replace faulty or displaced gaskets Filling and venting on th...

Page 108: ...ircuit heating cir cuit pressure Observe design information Vitocal technical guide Commissioning the system Commissioning configuration setting parameters and function checks can be carried out with or without the commis sioning assistant see the following chapter and the separate service instruc tions for the Vitotronic 200 heat pump control unit Note Type and extent of parameters depends on the...

Page 109: ...e commissioning assistant can also be started manually When starting the heat pump control unit progress bar visible hold down When the unit is first commissioned the display is in German Sprache Cesky CZ Deutsch DE Dansk English DK GB Wählen mit Ø ç Manually switching some appliance components during commissioning enables the heat pump control unit to display messages These do not indi cate appli...

Page 110: ...e set Start commissioning Parameter group select Language set Date time set Temperature sensors Signal inputs Actuator test Subscriber check LON Commissioning terminated Control mode OK OK OK OK OK OK OK OK OK OK OK OK NO YES OK Function check Programming level 1 Commissioning inspection maintenance Further details regarding the individual steps cont 5600 161 GB ...

Page 111: ...d to each parameter Service menu 1 Press OK å simultaneously for approx 4 s 2 Select Coding level 1 3 Select parameter group System definition 4 Select parameter System scheme 7000 5 Adjust system scheme 6 Alternatively if the service menu was already activated Extended menu 1 å 2 Service 3 Select Coding level 1 4 Select parameter group System definition 5 Select parameter System scheme 6 Confirm ...

Page 112: ...ontrol via extension kit for one heating circuit with mixer System definition Ó System scheme 7000 With heating circuit M3 for heating circuit with mixer M3 Note Set rotary switch S1 in the extension kit to 2 see extension kit installation instructions Circulation pump for cyl inder heating System definition Ó System scheme 7000 With DHW heating Internal hydraulics Ó Enable three way diverter valv...

Page 113: ...ol 2003 or Heating circuit 2 Ó Remote control 3003 or Heating circuit 3 Ó Remote control 4003 1 Note Set code at the Vitotrol 200A to assign heating circuits H1 for heating circuit A1 H2 for heating circuit M2 H3 for heating circuit M3 see Vitotrol 200 A installa tion instructions Vitocom 100 System definition Ó Vitocom 100 7017 1 External extension H1 System definition Ó External extension 7010 1...

Page 114: ... definition Ó Effect of external demand on heat pump heating cir cuits 7014 0 to 7 Observe parameter Flow temperature for external demand 730C External changeover of the operating mode of various system components System definition Ó System components for external changeover 7011 0 to 10 System definition Ó Operating status for external changeover 7012 0 to 3 System definition Ó Duration of extern...

Page 115: ...cooling circuit with mixer 4 active cooling Cooling Ó Cooling circuit 7101 1 heating circuit A1 2 heating circuit M2 3 heating circuit M3 4 separate cooling circuit Instantaneous heating water heater Parameters for Instantaneous heating water heater Setting Electr booster heater Ó Enable instantaneous heating water heater 7900 1 Poss Electr booster heater Ó Enable instant heating water heater for ...

Page 116: ...pump cascade Cascade via external extension H1 Parameter Setting Lead appliance Lag heat pump System definition Ó System scheme 7000 0 to 10 11 System definition Ó External extension 7010 1 0 System definition Ó Cascade control 700A 1 0 System definition Ó Number of lag heat pumps in cascade 5735 1 to 3 System definition Ó Output lag heat pump 700B 0 to 255 System definition Ó Use of heat pump in ...

Page 117: ...nal demand 730C 0 to 700 0 to 70 C Communication Ó Heat pump number in cas cade LON 5707 1 to 4 unique Communication Ó Enable LON communication module 7710 1 Communication Ó LON subscriber number 7777 1 to 99 unique 1 to 99 unique Communication Ó LON system number 7798 1 to 5 1 to 5 as per lead appliance Communication Ó LON fault manager 7779 1 to 99 unique 1 to 99 unique The additional parameters...

Page 118: ...r The system installer must hand the oper ating instructions to the system user and instruct him her in the operation of the system Commissioning inspection maintenance Further details regarding the individual steps cont 5600 161 GB ...

Page 119: ...119 Overview of electrical connection area Type BW 301 A and BWC 301 A G K LM O N H F E D C B A Troubleshooting Repairs 5600 161 GB Service ...

Page 120: ...tor E Thermal relay F Cable channel G Full wave soft starter H Programming unit K Controller and sensor PCB L Main PCB M Extension PCB on main PCB N Compressor power supply O Cross connect PCB Q Plug for connecting cable stage 1 2 low voltage 42 V R Plug for connecting cable stage 1 2 230 V Troubleshooting Repairs cont 5600 161 GB ...

Page 121: ...121 Opening the shield Troubleshooting Repairs cont 5600 161 GB Service ...

Page 122: ...122 Overview of internal components M C D F E B G O N K P A J I L Troubleshooting Repairs cont 5600 161 GB ...

Page 123: ... valve F Instantaneous heating water heater accessory G Primary pump accessory for type BW 301 A I Electronic expansion valve EEV J Compressor K Flow temperature sensor secon dary circuit L Return temperature sensor secon dary circuit M Drain valve on the secondary side N Circulation pump for cylinder heat ing accessory for type BW 301 A Troubleshooting Repairs cont 5600 161 GB Service ...

Page 124: ...ide 1 Shut off the connection to the heating network 2 Drain heat pump at drain valve on pri mary secondary side see page 122 Checking sensors Sensor connections to the controller and sensor PCB For the position of the sensors in the heat pump see diagram on page 122 Temperature sensors type Ni 500 400 40 20 0 Resistance in Temperature in C 440 480 520 560 600 20 40 60 640 Capturing element Ni 500...

Page 125: ...e F1 is located on the cross con nect PCB Fuse F3 is located on the main PCB Fuse F1 and F3 6 3 A slow 250 V Max power loss 2 5 W Danger Contact with live components can lead to severe injury from electric current Before working on the equip ment always ensure that the power circuit is also at zero volt Removing the fuse does not switch the power circuit to zero volt Appliance too noisy Possible c...

Page 126: ...rmation is required Serial no see type plate A Assembly from this parts list Position number of the individual part within the assembly from this parts list Obtain standard parts from your local supplier Parts lists Parts lists 5600 161 GB ...

Page 127: ...127 A B E D C A Type plate B Assembly casing C Assembly hydraulics D Assembly heat pump module E Assembly electrical equipment Parts lists Overview of the assemblies 5600 161 GB Service ...

Page 128: ... A 0001 Rubber cushion D 42 x 40 M8 x 13 0002 Hinge upper part 0003 Hinge lower part 0004 Adjustable foot M12 x 19 foot cap D 64 0005 Side panel left 0006 Side panel right 0007 Top panel back 0008 Back panel 0009 Control panel 0010 Anti vibration mount 0011 Bottom panel 0012 Lower panel 0013 Floor mat 0014 Rail 0015 Cable cover set 0016 Top panel front 0017 Front panel 0018 Shield 0019 Vitocal 300...

Page 129: ...1 A WW 301 A WWC 301 A 0007 0005 0016 0015 0009 0020 0008 0014 0002 0003 0002 0003 0010 0013 0012 0004 0006 0001 0018 0015 0017 0021 0019 0022 0015 0014 0011 0001 0001 0001 Parts lists Assembly casing cont 5600 161 GB Service ...

Page 130: ...anel left 0006 Side panel right 0007 Top panel back 0008 Back panel 0009 Control panel 0010 Anti vibration mount 0011 Bottom panel 0012 Lower panel 0013 Floor mat 0014 Rail 0015 Cable cover set 0016 Top panel front 0017 Front panel 0018 Shield 0020 Diaphragm grommet DG69 0021 Decorative cap 0022 Location stud M5 Parts lists Assembly casing cont 5600 161 GB ...

Page 131: ...e BWS 301 A 0020 0007 0005 0016 0015 0009 0008 0014 0002 0003 0002 0003 0010 0013 0012 0004 0006 0001 0018 0015 0017 0022 0015 0014 0011 0001 0001 0001 0021 Parts lists Assembly casing cont 5600 161 GB Service ...

Page 132: ...threaded pipe D 31 35 M8 EPDM insert 0007 Secondary flow hose 0008 Hose heating water return DHW cylinder return 0009 Tee 0010 Hose primary return brine outlet 0011 Hose primary flow brine inlet 0012 Hose heating water flow 0013 Hose DHW cylinder flow 0014 Retainer 0016 Temperature sensor Pt 500 0017 O ring 28 0 x 2 5 Parts lists Assembly hydraulics 5600 161 GB ...

Page 133: ...A WW 301 A 0011 0010 0012 0003 0001 0016 0005 0017 0003 0006 0005 0017 0002 0006 0004 0017 0005 0005 0017 0005 0017 0001 0016 0001 0016 0017 0014 0007 0005 0013 0008 0009 Parts lists Assembly hydraulics cont 5600 161 GB Service ...

Page 134: ...ow brine inlet 0010 Line 0011 Secondary flow hose 0012 Hose primary return brine outlet 0013 Check valve G 1 0014 Hose DHW cylinder flow 0015 Hose heating water flow 0016 Circulation pump VIRS25 7 3 0017 Circulation pump head VIRS 7 3 0018 High efficiency circulation pump 0019 High efficiency circulation pump 0020 Clip for threaded pipe D 31 35 M8 EPDM insert 0021 O ring 28 0 x 2 5 0022 Retainer 0...

Page 135: ...6 0021 0007 0008 0002 0004 0022 0004 0002 0010 0021 0019 0005 0001 0013 0001 0023 0007 0021 0014 0001 0013 0001 0016 0017 0022 0005 0012 0005 0018 0005 0009 0005 0004 0002 0011 0003 Parts lists Assembly hydraulics cont 5600 161 GB Service ...

Page 136: ...xchanger 0012 Rubber cushion D 40 x 40 M8 x 10 0013 Schrader valve 0014 Line hot gas 0015 Spacer 0016 Line electronic expansion valve evaporator 0017 Compressor fixing 0018 Line filter dryer electronic expansion valve 0019 Line condenser filter 0020 Primary flow line 0021 Line suction gas 0022 Union nut Schrader valve 0023 Air vent valve G 0024 Cheese head screws M8 2 pce 0025 Spring clip 0026 Tem...

Page 137: ...5 0021 0001 0017 0022 0009 0014 0013 0025 0026 0023 0026 0025 0020 0002 0015 0003 0015 0012 0010 0024 0011 0008 0007 0019 0005 0004 0018 0025 0026 0016 0006 0013 0009 Parts lists Assembly heat pump module cont 5600 161 GB Service ...

Page 138: ...elay 6 0 9 0 A 0024 Mains terminals 0025 Phase monitor EMD SL PH 40 0029 Casing programming unit 0030 Coding card 0033 Programming unit Parts not shown 0006 Connecting cable compressor 0007 Cable harness 230 V 0008 Cable harness X5 low voltage 0009 Cable kit EEV 4 17 kW 0018 4 pin connecting cable length 85 mm 0019 Ribbon cable AWG 28 24x0 09 folded 0020 Cable harness power supply EEV 0021 Cable h...

Page 139: ...ype BW 301 A06 WW 301 A06 BWC 301 A06 WWC 301 A06 0001 0002 0030 0004 0005 0003 0017 0015 0014 0012 0016 0023 0025 0022 0011 0029 0033 0024 Parts lists Assembly electrical equipment cont 5600 161 GB Service ...

Page 140: ...tor K2 12A10 230 V 0023 Thermal relay 6 0 9 0 A 0024 Mains terminals 0025 Phase monitor EMD SL PH 40 0029 Casing programming unit 0030 Coding card 0033 Programming unit Parts not shown 0006 Connecting cable compressor 0007 Cable harness 230 V 0008 Cable harness X5 low voltage 0009 Cable kit EEV 4 17 kW 0018 4 pin connecting cable length 85 mm 0019 Ribbon cable AWG 28 24x0 09 folded 0020 Cable harn...

Page 141: ...7 WW 301 A08 to 301 A17 BWC 301 A08 to 301 A17 WWC 301 A08 to 301 A17 0001 0002 0030 0011 0004 0005 0003 0029 0017 0015 0012 0016 0013 0014 0023 0025 0022 0033 0024 Parts lists Assembly electrical equipment cont 5600 161 GB Service ...

Page 142: ...22 3 pin contactor K2 12A10 230 V 0023 Thermal relay 6 0 9 0 A 0024 Mains terminals Parts not shown 0006 Connecting cable compressor 0007 Cable harness 230 V 0008 Cable harness X5 low voltage 0009 Cable kit EEV 4 17 kW 0020 Cable harness power supply EEV 0021 Cable harness EEV module Parts lists Assembly electrical equipment cont 5600 161 GB ...

Page 143: ...143 Type BWS 301 A06 0017 0015 0012 0016 0023 0022 0014 0024 Parts lists Assembly electrical equipment cont 5600 161 GB Service ...

Page 144: ...0017 Transformer 0022 3 pin contactor K2 12A10 230 V 0023 Thermal relay 6 0 9 0 A 0024 Mains terminals Parts not shown 0006 Connecting cable compressor 0007 Cable harness 230 V 0008 Cable harness X5 low voltage 0009 Cable kit EEV 4 17 kW 0020 Cable harness power supply EEV 0021 Cable harness EEV module Parts lists Assembly electrical equipment cont 5600 161 GB ...

Page 145: ...145 Type BWS 301 A08 to 301 A17 0017 0015 0012 0016 0013 0023 0022 0014 0024 Parts lists Assembly electrical equipment cont 5600 161 GB Service ...

Page 146: ...w temperature 10 C K 3 to 5 Secondary circuit flow temperature 35 C when primary circuit flow temperature 0 C K 2 to 4 Testing the mixer heat pump and cylinder heating Checked under the following conditions Room temperature C Outside temperature C Temperature Cylinder temp top con stant Yes 1 K Secondary circuit flow temperature C rising from to Temperature differential ΔT Flow temp secondary Retu...

Page 147: ...l change over 7011 0 Operating status for external change over 7012 2 Effect of external blocking on pumps compressor 701A 0 Duration of external changeover 7013 8 h Effect of external demand on heat pump heating circuits 7014 4 Effect of ext blocking on heat pump heat ing circuits 7015 4 Vitocom 100 7017 0 Effect of external blocking on pumps compressor 701A 0 Common flow temperature sensor sys t...

Page 148: ...07 70 7 K Hysteresis DHW temperature instant heating water heater 6008 100 10 K Start optimisation for DHW heating 6009 0 Stop optimisation for DHW heating 600A 0 Set DHW temperature 2 600C 600 60 C Temperature sensor at bottom of DHW cylinder 600E 0 Enable booster heaters for DHW heating 6014 0 Enable electric heaters for DHW heating 6015 1 Priority DHW heating with combi cylin der 6016 0 Start a...

Page 149: ...ary pump 7340 Never adjust Heating water buffer cylinder Enable buffer cylinder low loss header 7200 0 Temp in operating status fixed value for buffer cyl 7202 500 50 C Hysteresis temperature heating buffer cylinder 7203 50 5 K Max temperature buffer cylinder 7204 600 60 C Temp limit op status fixed value for buf fer cylinder 7208 100 10 C Heating circuit 1 Standard room temperature 2000 200 20 C ...

Page 150: ...m temperature 4001 200 20 C Remote control 4003 0 Heating curve level 4006 0 0 K Heating curve slope 4007 6 0 6 Influence room temperature hook up 400A 10 Room temperature hook up 400B 3 Max flow temperature heating circuit 400E 400 40 C Room temperature in party mode 4022 160 16 C Cooling Cooling function 7100 0 Cooling circuit 7101 1 Set room temperature separate cooling circuit 7102 200 20 C Mi...

Page 151: ...rt wintertime week 7C05 5 Start wintertime day 7C06 7 Communication Heat pump number in cascade 5707 1 Enable LON communication module 7710 0 LON subscriber number 7777 1 LON fault manager 7779 0 Outside temperature 7797 0 LON system number 7798 1 Interval for data transfer via LON 779C 20 min Time via LON 77FF 0 Control Lock out controls 8800 0 Commissioning service reports Commissioning service ...

Page 152: ...ity kW 4 95 6 56 8 41 10 96 14 40 Power consumption kW 1 27 1 66 2 06 2 601 3 50 Coefficient of performance ε COP 4 84 4 88 5 02 5 14 5 05 Brine primary circuit Content l 3 0 3 4 4 0 4 5 5 9 Min flow rate spread 5 K l h 860 1160 1470 1880 2490 Pressure drop at min flow rate mbar 28 34 36 45 46 Max flow temperature C 25 25 25 25 25 Min flow temperature C 5 5 5 5 5 Heating water secondary circuit Co...

Page 153: ... 3 pole B16A 3 pole B16A 3 pole C20A 3 pole Protection class I Electrical values control unit only for type BW 301 A Rated voltage 1 N PE 230 V 50 Hz Fuse protection B16A Fuses 2 x 6 3 AH slow 250 V Max power consumption W 1000 Power consumption in oper ation W 5 Refrigerant circuit Refrigerant R 410 A Fill volume kg 1 55 1 9 2 2 2 6 3 5 Compressor Type Hermetic scroll Permiss operating pres sure ...

Page 154: ...heating output kW 7 96 10 46 13 09 17 29 22 69 Cooling capacity kW 6 73 8 87 11 09 14 74 19 09 Power consumption kW 1 32 1 71 2 15 2 74 3 87 Coefficient of performance ε COP 6 03 6 11 6 10 6 31 5 87 Brine primary circuit Content l 3 0 3 4 4 0 4 5 5 9 Min flow rate spread 4 K l h 1530 2000 2570 3300 4450 Pressure drop at min flow rate mbar 84 91 98 129 143 Max flow temperature C 25 25 25 25 25 Min ...

Page 155: ...pressor fuse A C16A 3 pole B16A 3 pole B16A 3 pole B16A 3 pole C20A 3 pole Protection class I Electrical values control unit only for type WW 301 A Rated voltage 1 N PE 230 V 50 Hz Fuse protection B16A Fuses 2 x 6 3 AH slow 250 V Max power consumption W 1000 Power consumption in oper ation W 5 Refrigerant circuit Refrigerant R 410 A Fill volume kg 1 55 1 9 2 2 2 6 3 5 Compressor Type Hermetic scro...

Page 156: ... 97 12 99 17 00 Cooling capacity kW 4 68 6 28 8 04 10 49 13 66 Power consumption kW 1 27 1 64 2 07 2 69 3 60 Coefficient of performance ε COP 4 60 4 71 4 81 4 83 4 73 Output data to DIN EN 14511 B0 W35 C 10 K spread Rated heating output kW 6 09 8 04 10 36 13 50 17 66 Cooling capacity kW 4 93 6 61 8 47 11 05 14 39 Power consumption kW 1 24 1 61 2 03 2 64 3 53 Coefficient of performance ε COP 4 89 4...

Page 157: ... BW BWS BWC 301 A06 A 25 0 14 0 20 0 22 0 25 0 Starting current compressor with stalled armature A 26 0 35 0 48 0 51 5 75 0 Compressor fuse A C16A 3 pole B16A 3 pole B16A 3 pole B16A 3 pole C20A 3 pole Protection class I Electrical values control unit Rated voltage 1 N PE 230 V 50 Hz Fuse protection B16A Fuses 2 x 6 3 AH slow 250 V Max power consumption W 1000 Power consumption in oper ation W 5 R...

Page 158: ...3 23 00 Cooling capacity kW 6 70 8 84 11 44 14 56 19 54 Power consumption kW 1 25 1 64 2 12 2 77 3 72 Coefficient of performance ε COP 6 3 6 3 6 3 6 2 6 2 Brine primary circuit Content l 3 0 3 4 4 0 4 5 5 9 Min flow rate spread 4 K l h 1530 2000 2570 3300 4450 Residual head at min flow rate mbar 560 500 750 490 110 Max flow temperature C 25 25 25 25 25 Min flow temperature C 5 5 5 5 5 Heating wate...

Page 159: ...le B16A 3 pole B16A 3 pole B16A 3 pole C20A 3 pole Protection class I Electrical values control unit Rated voltage 1 N PE 230 V 50 Hz Fuse protection B16A Fuses 2 x 6 3 AH slow 250 V Max power consumption W 1000 Power consumption in oper ation W 5 Refrigerant circuit Refrigerant R 410 A Fill volume kg 1 55 1 9 2 2 2 6 3 5 Compressor Type Hermetic scroll Permiss operating pres sure Primary circuit ...

Page 160: ... Connections Primary flow and return G 1 Heating flow and return G 1 Weight kg 123 127 139 145 158 Sound power level at B0 W35 C test with reference to DIN EN ISO 9614 2 dB A 40 41 41 41 42 Specification Specification cont 5600 161 GB ...

Page 161: ...le 2 Sketch for alternative hydraulic scheme Heating circuits fully installed and filled Electrical installation completed Hydraulic lines fully thermally insulated All windows and external doors sealed Geothermal probes well and connection lines fully installed Components for cooling mode fully installed option Preferred appointment 1 Date Time 2 Date Time All work ordered from Viessmann will be ...

Page 162: ... 294 DIN EN 60 335 2 40 2010 03 EN 349 DIN EN 60 335 1 with A1 2007 02 EN 378 2008 05 DIN EN 61 000 3 2 2010 02 BGR 500 Chapter 2 35 In accordance with the following Directives this product is designated with _ 2004 108 EC 2006 42 EC 97 23 EC 2006 95 EC Details according to the Pressure Equipment Directive 92 93 EC Category II mod ule A1 The product characteristics determined as system values for ...

Page 163: ...ng 32 Dimensions 10 Draining secondary side heat pump 124 E Electrical connection 68 General information 6 Heat pump control unit 72 Electrical connections Inserting cables 69 Electrical installation scheme DHW heating 33 35 Enable External extension 116 Expansion vessel checking 108 Extended menu 111 Extension kit for heating circuit with mixer 79 112 External extension 116 Enable 116 External fu...

Page 164: ...ernal functions 114 External heat source 116 Instantaneous heating water heater 115 On site components 111 Pumps 112 Report 146 Swimming pool water heating 116 Parts lists 126 128 Phase monitor 101 Power OFF 96 Power supply 94 Pressure checking 108 Primary circuit Connecting 66 Filling and venting 107 Type BW 14 Type WW 16 Primary circuit pressure switch 102 Primary store system 32 Pt 500 124 Pump...

Page 165: ...ecking 108 System scheme 42 48 54 116 117 System schemes Overview 12 T Temperature limiter 78 Terminating service 111 Three phase monitor 101 Tilting angle 6 Transport brackets 64 Transport locking bracket 125 U Underfloor heating circuit 78 Underfloor heating system 78 Use of heat pump in a cascade116 117 V Venting Primary side 107 Secondary side 107 Vitocom 113 W Wall clearances 7 Keyword index ...

Page 166: ...166 5600 161 GB ...

Page 167: ...167 5600 161 GB ...

Page 168: ...iessmann Limited Hortonwood 30 Telford Shropshire TF1 7YP GB Telephone 44 1952 675000 Fax 44 1952 675040 E mail info uk viessmann com Viessmann Werke GmbH Co KG D 35107 Allendorf Telephone 49 6452 70 0 Fax 49 6452 70 2780 www viessmann com 5600 161 GB Subject to technical modifications Printed on environmentally friendly chlorine free bleached paper ...

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Viessmann BW 01.A06, Installation And Service Instructions Manual

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