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EC Declaration of Conformity

93

EC Declaration of Conformity

Conforms to

 

EC Directive 

 

2006/42/EC

We

Kverneland Group Kerteminde AS  
Taarupstrandvej 25
DK-5300 Kerteminde
Denmark 

declare with sole responsibility that the product

to which this declaration relates, comply with the relevant basic health 
and safety requirements of EC Directive 

 

2006/42/EC.

To demonstrate our compliance with the health and safety require-
ments quoted in the EC Directive, we make reference to the following 
standards:

•

DIN EN ISO 12 100-1/A1:2009

•

DIN EN ISO 12 100-2/A1:2009

•

DIN EN ISO 4254-1:2009

•

DIN 11001-3:1998

Kverneland Group Kerteminde AS
Kerteminde, 11.05.2012

Uwe Kellermeier

EC authorised representative

Type plate and CE marking

SwatMaster 7132 Vario

 

Andex 714 T Vario

 

9471 S Vario

 

and its accessories

Model: VF6962

Valid from machine number: 

 

VF69621551 – 

Summary of Contents for Andex 714 T Vario

Page 1: ...Andex 714 T Vario Operating manual Original operating manual Edition 06 2012 Date of print 07 2012 Language EN Machine number VF69621551 Model VF6962 Document number VF16648685 EN ...

Page 2: ...r s address Kverneland Group Kerteminde AS Taarupstrandvej 25 DK 5300 Kerteminde Denmark Tel 45 65 19 19 00 7 10 m 1400 kg VF6962_ _ _ _ Copyright by Kverneland Group Gottmadingen N V Germany Reproduction transfer to other media translation or the use of extracts or parts of this manual without the explicit permission of Kverneland is not permitted All rights reserved The contents of this operatin...

Page 3: ...ing the contact rollers 44 Road transport 46 Safety 46 General 47 Folding the machine into the transport position 47 Checking the machine 53 Preparations on the field 54 Safety 54 General 54 Swath deposit 55 Single swath 56 Basic settings 61 Fitting the deflector bars 62 Pulling out the deflector bar 62 Rear swath former 63 Additional swath former 64 Operation 66 Safety 66 General 67 Swathing 68 D...

Page 4: ...Table of contents 4 ...

Page 5: ...re that you avoid accidents comply with warranty conditions have a fully functional machine in good working order at all times Training Your will receive training from your dealer concerning using the controls and care of the machine Information for the employer All personnel are to be regularly but at least once a year instructed on the use of the machine in accordance with the regulations of the...

Page 6: ...nd instructions more quickly The Information pictogram indicates tips and additional information The Examples pictogram indicates examples that assist understanding of the instructions The spanner indicates tips for assembly or adjustment work Switch on the tractor Switch off the tractor and secure it against rolling away The arrow in the diagram shows the direction of travel Caution The warning t...

Page 7: ...the interest of your own safety in the interest of the safety of others to ensure the safety of the machine Numerous risks can result from handling agricultural machinery in the wrong way Therefore always work with particular care and never under time pressure Information for the employer Inform all persons who work with the machine about this safety information at regular intervals and in accorda...

Page 8: ...lated labels attached to the machine indicate potential hazards The labels must not be removed Illegible or missing labels should be replaced You can obtain new labels as replacement parts from your dealer Warning signs on the machine ...

Page 9: ...ose proximity to the machine when rakes and swathers are running Serious or fatal injury may be caused as a result Distance from the tractor When the machine is being coupled uncoupled or operated there should be no one between the tractor and the machine Serious or fatal injury may be caused as a result Risk of crushing Never reach into an area where there is a risk of crushing if parts in that a...

Page 10: ...lve for road transport Always close the ball valve for road travel and transportation The machine may swing out if the ball valve is open This can result in traffic accidents and accidents causing serious or fatal injuries Observe the maximum steering angle for the drawbar Always observe the maximum steering angle of 90 A steering angle below the maximum of 90 may cause damage to the machine and s...

Page 11: ...rovided by an employee from a dealership or the manufacturer or by a factory representative Operation without proper training can lead to damage to the machine due to incorrect operation or may cause accidents Safety is your responsibility Follow the safety instructions Ensure that all operators comply with the safety instructions Prevent serious or fatal accidents by following the safety instruct...

Page 12: ... transported on the machine Carrying passengers on the machine is life threatening and prohibited Serious or fatal injury may be caused as a result Never work on the machine while it is running No operations may be performed on the machine while it is running Objects or persons can be caught drawn in or crushed Serious or fatal injury may be caused as a result PTO shaft Use only the PTO shafts spe...

Page 13: ...h have been specified by the manufacturer Other PTO shafts with disconnect couplings may allow higher disconnect torques Higher disconnect torques may cause damage to the machine Unrestricted field of vision to the rear After it has been coupled ensure that you have an unrestricted view of the machine in both its work and transport positions At the very least use the panorama mirror provided by th...

Page 14: ...nnection at zero pressure only Only connect hydraulic hoses to the tractor hydraulic system if the tractor and machine hydraulic system is at zero pressure A pressurised hydraulic system can trigger unpredictable movements of the machine and can cause serious machine damage and personal injury Serious or fatal injury may be caused as a result High pressures in the hydraulic system The hydraulic sy...

Page 15: ... ball valve before driving on the road If the ball valve is open and there is an operating error the machine may drop or swing out unexpectedly This could cause traffic accidents and accidents with fatal consequences Check tyre pressures Check tyre pressure on a regular basis Incorrect tyre pressures reduce the service life of a tyre and cause unstable driving character istics Accidents with serio...

Page 16: ...a result Check hitch pins Hitch pins must be in perfect condition Hitch pins must show no signs of wear and be properly secured Otherwise hitched machines may detach themselves of their own accord Accidents with serious or fatal injuries may be caused as a result Check release cables on quick release couplings Release cables must hang loose and must not trigger a release in their lowered position ...

Page 17: ... operation Make sure that you have an adequate view Only begin work when the immediate vicinity is cleared of any persons or objects Serious or fatal injury may be caused as a result Retighten all nuts bolts and screws Regularly check that nuts and bolts are correctly tightened Retighten bolts if necessary Nuts and bolts can work loose when the machine is used Otherwise the machine may be damaged ...

Page 18: ... Never stand between the tractor and machine Set the machine down on firm secure and level ground Ensure that the parking stand is securely locked Place the PTO shaft in the holder provided Secure the machine against rolling away use wheel chocks Do not disconnect hydraulic hoses until there is no pressure in the tractor and machine hydraulic system Failure to observe these instructions can result...

Page 19: ...ch off the PTO shaft drive Depressurise the hydraulic system Whenever possible uncouple the tractor Switch off the tractor and remove the ignition key Ensure the machine is standing on firm secure and level ground and provide additional support if necessary Secure the machine against rolling away use wheel chocks Only if these regulations are observed can safe working be ensured during care and ma...

Page 20: ...pin and screwed connections Further regulations Observe the regulations In addition to the safety information listed above please observe the following Accident prevention regulations Generally recognised safety regulations occupational health requirements and road traffic regulations The instructions provided in this operating manual Regulations relating to operation maintenance and repair Warran...

Page 21: ...cellent raking quality is achieved thanks to the bent tines If required each chassis can be fitted with tandem axles with 18 5 wheels Together with the TerraLink support the tandem axles guarantee excellent ground tracking Flexible due to the rotors swivelling on both sides The facility for lateral outward swivelling of both rotors to the left or right offers many usage options Thanks to this pate...

Page 22: ...of components Forward frame Support wheel Drawbar cylinder Chassis cylinder PTO shaft Articulated arm Centre frame Swath former Rear frame Tine arm Rotor Tine supports Deflector bar Slewing gear Spare wheel Pivoting cylinder Tandem axle Drawbar ...

Page 23: ... holder 2 21 W Width tine supports fitted 2 99 6 77 2 99 G Height 1 90 2 40 2 40 2 90 B Distance drawbar eye 1st axle 2 90 2 70 E Distance 1st axle end of implement 4 54 5 30 T Track width 1 62 M Distance lighting 1 86 N Height lighting 1 15 O Height top reflector 1 32 P Distance top reflector 2 07 R Height bottom reflector 0 38 S Distance bottom reflector 0 65 ...

Page 24: ... kg Output connections Minimum output of the tractor 30 kW 40 hp Lighting power supply 12 V 7 pin plug socket ISO 1724 Power supply to pilotbox 12 V 3 pin plug socket in accordance with DIN 9680 Hydraulic connections 1 x single acting hydraulic control device Hydraulic pressure 150 210 bar Maximum PTO shaft speed 540 rpm Pending attachment In accordance with ISO 6489 3 Alternatively lower link and...

Page 25: ...r Standard Swath former for front rotor Rotors tine supports tines Number of rotors 2 Number of tine supports per rotor 11 front 12 rear Number of tines per tine support 4 Removable tine arms Standard Rotor height adjustment Mechanical Hydraulically controlled border swath device Standard Hydraulically raisable swath former Standard Tine saver Wheels Single axles 18 5 x 8 50 8 Support wheel 18 5 x...

Page 26: ...must be protected against damp and penetrating moisture Dampness in electronic devices can lead to leakage current which results in malfunction Switch On Off Control LED 3 way switch Preselection Function Pilotbox OFF Pilotbox ON Control LED lights up The A B and C functions are available A Swivels the tractor s rear rotor to the left or right using the tractor s hydraulic control device B Folds t...

Page 27: ...mediately Do not assemble the machine yourself Trained personnel are required to assemble the machine Do not perform assembly work yourself The following points are required to be met for the machine to be in proper condition Observance of a sequence of worksteps Compliance with tolerances and torques Knowledge of work safety during assembly Incorrect assembly can result in damage to the machine o...

Page 28: ...tch off the tractor Remove the ignition key Secure the tractor against rolling away An unsecured tractor can run you over or trap you Serious or fatal injury may be caused as a result Check the angle of lock The PTO shaft has a wide hinge joint giving the tractor a steering angle of up to 80 Make sure that the PTO shaft is not damaged during sharp cornering The machine may be damaged as a result C...

Page 29: ...secure it against rolling away Check the length of the PTO shaft and adjust as required Replacing the PTO shaft Only for USA and Canada For the USA and Canada a PTO shaft is included in the delivery for the fitting of a pending attachment This PTO shaft is too short for fitting to a lift link drawbar A PTO shaft that is too short must be replaced Check which type of PTO shaft is included in the de...

Page 30: ... at one end minimum distance a 20 mm Shorten the slide tube and guard tube by the same dimension Deburr the ends of the tubes Remove the swarf Grease the sliding surfaces well Fitting the PTO shaft Make sure that you fit the PTO shaft in the correct installation position There is a marking on the guard tube of the PTO shaft Check the length of the PTO shaft and shorten it if necessary Place the PT...

Page 31: ...ulics Observe the safety information Observe the safety information Disregard for safety information can lead to serious or fatal injury See chapter Safety page 7 Increased risk of injury When the machine is being coupled to the tractor there is an increased risk of injury Therefore Never stand between the tractor and machine Secure the tractor against rolling away Actuate the three point power li...

Page 32: ...vailable as an optional accessory for coupling to lower links of category I II See Lift link drawbar page 86 Rip chain for USA and Canada In the USA and Canada it is obligatory to secure the rotary rake to the tractor with a rip chain A suitable chain can be supplied as an accessory Fixing pin Genuine fixing pins from the manufacturer Use only genuine fixing pins from the manufacturer These have t...

Page 33: ... fixing pin Secure the fixing pin with a safety splint Remove the parking stand place it in the transport holder and secure Crank Gear box Parking stand Incorrect Incorrect Parking stand in the correct park position After removing the parking stand from the drawbar make sure that it is correctly mounted on the machine Otherwise the machine may be damaged For coupling onto the pending attachment yo...

Page 34: ...epth is adjusted on the chassis Chapter Preparing for use section Rotor pitch page 41 Lock the height adjustment of the lower link Lock the height adjustment of the lower link Comply with the tractor operating manual Unintentionally raising the lower links can irreparably damage the PTO shaft Lock the lateral setting of the lower links Fix the lower links after coupling the implement Lateral free ...

Page 35: ...on the drawbar cylinder so it is flush Operation with Unscrew the spindle on the drawbar cylinder about 20 mm When the support wheel is used the spindle on the drawbar cylinder must be adjusted to compensate for the ground undulations Unscrew the spindle on the drawbar cylinder about 20 mm Spanner size 17 on the spindle Spindle 0 mm Drawbar cylinder Spindle 20 mm Drawbar cylinder ...

Page 36: ...uard tubes so that they cannot rotate Couple the single joint with slip clutch to the machine s PTO stub shaft Wheel chocks Remove the wheel chocks from in front of the wheels Place them in the holder next to the left hand warning sign and lock into place Tractor Single joint with overrunning clutch 50 mm Pin PTO shaft Ensure the minimum spacing In the work position the space between the PTO shaft...

Page 37: ...e machine 7 pin plug Pilotbox Switch off the pilotbox for all tasks on the machine Always switch off the pilotbox when coupling or uncoupling and when carrying out service or maintenance work or any task on the machine If the pilotbox is switched on and accidentally actuated unpredictable movements of the machine may be triggered This can cause accidents with fatal consequences Pilotbox Solenoid v...

Page 38: ...ntrol devices against unintended actuation and lock them if possible Uninten tional activation of a control device can trigger unpredictable movements of the machine and cause serious machine damage and personal injury Serious or fatal injury may be caused as a result Check the routing of the hydraulic hoses Close or disconnect the quick release couplings with great care Remove any dirt or air whi...

Page 39: ... when it is set to the floating position Connect the machine s hydraulic coupling to the double acting hydraulic control device Ensure the connection is correct Make sure that the hydraulics are connected correctly Otherwise injuries and damage to the machine may be caused as a result Yellow Red Hydraulic line Marking Single acting hydraulic control device pressure line Black Double acting hydraul...

Page 40: ...s or fatal injury See chapter Safety page 7 Secure the machine Secure the machine against unintentional starting and rolling away Use wheel chocks The machine must stand on a level firm and secure surface and be supported during the work if necessary Unsecured or non supported machines can cause accidents Serious or fatal injury may be caused as a result No persons in the working area Ensure that ...

Page 41: ... tractor s hydraulic control device to fully raise the machine Close the ball valve Switch off the tractor and secure it Remove the tine supports above the right hand wheel carrier Slightly loosen the three bolts on the wheel carrier Move the wheel carriers into the required position using the adjusting screw see illustration below Retighten the bolts to a tightening torque of 85 Nm Fit and secure...

Page 42: ...h rotors Checking the working depth Check the preset working depth as follows Fix the support wheel in the upper position Fully lower the machine using the tractor s hydraulic control device Switch off the tractor and secure it Check the basic working depth setting 10 mm at the front rotor 20 mm at the rear rotor The ideal working depth depends on several factors Decisive among others are The soil...

Page 43: ...e adjusting nut to adjust the working depth Use the catch to prevent the adjusting nut from moving Switch on the tractor Lower the machine Switch off the tractor and secure it Check the working depth and readjust it if required Two turns of the adjusting nut change the height by 15 mm on the tines Spanner size 65 on the adjusting nut Set the working depth on the rear rotor Match and adjust the con...

Page 44: ...crank Lower the support wheel Secure the crank with the lynch pin Adjusting the contact rollers The optional contact rollers provide improved adaptation to the Nones of the land This height must be adjusted to suit different crops and ground conditions Adjust the contact rollers as follows Slightly loosen the bolts on the two retainers Match and adjust the contact roller axles to the height of the...

Page 45: ...sured after fitting the tine saver Proceed as follows Fit one tine saver on each tine Check the direction of rotation of the rotor The nuts must be attached against the rotor direction Check the tine position The tine legs must be parallel If necessary loosen the screwed connection until both tine legs run parallel Tine saver ...

Page 46: ...ch are at a height of less than 2 metres must be removed The machine should only be towed by agricultural or forestry tractors The empty weight of the tractor must be greater than the weight of the machine The driver and keeper of the vehicle are liable should these conditions not be observed Clean the machine before travelling on the road Before travelling on the road remove all coarse dirt crop ...

Page 47: ...Straightening the machine Additional swath former in park position Securing the rotors Checking the machine Folding the machine into the transport position Proceed as follows Folding in the swath former Straightening the machine Additional swath former in park position Securing the rotors Checking the machine ...

Page 48: ...f travel Move the rear swath former forward in the direction of travel if you moved it backwards previously Otherwise the swath former protrudes over the end of the machine Chapter Preparations on the field section Adjusting the direction of travel page 63 No persons within the slewing range While the swath former is being folded in no persons are allowed within the slewing range Persons might oth...

Page 49: ...s hydraulic control device No persons within the slewing range There is an acute risk of injury within the slewing range from machine parts which are slewing or folding Serious or fatal injury may be caused as a result Ensure that hydraulic connections are correct Before slewing always check that the hydraulics for the slewing device are correctly connected to a double acting control valve Wrongly...

Page 50: ...for the additional swath former on the front rotor Remove the additional swath former from the front rotor Push the additional swath former into the transport holder from the right and secure in place Collision danger The additional swath former must be pushed to the right into the transport holder in the direction of travel There is a risk of collision when folding in the rear swath former Additi...

Page 51: ...pport Insert the tine support into the transport holder Switch off the tractor and secure it Switch off the tractor remove the ignition key and secure the tractor against rolling away An unsecured tractor can run you over or trap you Serious or fatal injury may be caused as a result Lynch pin Rear hole Tine supports Tine Transport holder Tine supports ...

Page 52: ...he centre tine support with the rotor securing device as follows Slew the rotor securing device downwards via the centre tine support Pushing in the deflector bar To obtain the smallest transport width the deflector bars must be fully pushed in Loosen the securing lever Push in the deflector bar and lock the securing lever in place Rotor securing device Tine supports Securing the rotors Secure the...

Page 53: ...ecked for firm seating 5 Tine support in transport position 5 Tyre pressures correct 5 When coupling onto the lift link drawbar is the lower link laterally fixed 5 Crop residue and dirt removed 5 Lighting cable routed so that it is not straining and cannot get into the tractor s wheels when cornering 5 Lighting equipment in good working order 5 Pilotbox switched off 5 Tractor control system for hy...

Page 54: ...unsecured tractor can run you over or trap you Serious or fatal injury may be caused as a result Secure the machine Secure the machine against unintentional starting and rolling away Use wheel chocks The machine must stand on a level firm and secure surface and be supported during the work if necessary Unsecured or non supported machines can cause accidents Serious or fatal injury may be caused as...

Page 55: ...e field 55 Swath deposit The following basic types of swath deposit are possible Single swath Double swath Fodder slow gear Border swath working at the field edge Single swath Border swaths Fodder slow gear Double swath ...

Page 56: ... the rotor to the left using the tractor s hydraulic control device The steering cylinder is fully retracted If necessary briefly extend the steering cylinder before the automatic preselector is released and travel can proceed in the straight ahead position Support the retraction of the pivoting cylinder by slowly driving forwards The rear rotor can be slewed with this setting on the preselection ...

Page 57: ... only When in the Single swath position the machine must stand on a level surface and the deflector bar on the front rotor must be pulled out Adjust the deflector bar as follows Loosen the securing lever Push in the deflector bar and lock the securing lever in place Slew the front rotor as follows Select position C on the pilotbox Drive slowly forwards and swivel the rotor to the left using the tr...

Page 58: ...the deflector bar on the front rotor must be pulled out Adjust the deflector bar as follows Loosen the securing lever Push in the deflector bar and lock the securing lever in place Slew the front rotor as follows Select position C on the pilotbox Drive slowly forwards and swivel the front rotor to the right using the tractor s hydraulic control device Slew the rear rotor a little back to the right...

Page 59: ...e rear swath former is fitted into the rear hole pattern Push the rear swath former as far back as possible and secure in place Adjust the rear swath former leaving a maximum distance of 600 mm from the deflector bar and secure in place The following illustrations depict the machine as follows With both swath formers in position With the rear swath former in the front hole pattern and pushed as fa...

Page 60: ...el the rotor to the right using the tractor s hydraulic control device The pivoting cylinder is fully extended If necessary briefly retract the steering cylinder before the automatic preselector is released and travel can proceed in the straight ahead position The rear rotor can only be slewed to the right and back to the middle with this setting of the preselection level In order to swivel to the...

Page 61: ...h off the pilotbox Remove the ignition key Fitting the tine supports Release the rotor securing device Remove the tine supports from the transport holder Attach the tine supports to the bushed bearing tube and secure with lynch pins Switch off the tractor and secure it Switch off the tractor remove the ignition key and secure the tractor against rolling away An unsecured tractor can run you over o...

Page 62: ...k position In the work position the front deflector bar can be locked in two positions Normal single swath and two single swaths Maximum border swath and fodder slow gear Adjust the deflector bar as follows Loosen the securing lever Push in or pull out the deflector bar and lock the securing lever in place Left deflector bar Right deflector bar Fit the deflector bar correctly Make sure that you fi...

Page 63: ...ecure the T bolts with clips Adjusting the direction of travel Move the swath former in the direction of travel as follows Remove the fixing pin Move the swath former in the direction of travel Peg and secure the fixing pin Observe the folding down process Nobody may be in the slewing range of the swath former while it is being folded out When parts are folding down they can cause serious injuries...

Page 64: ...n the T bolts Push in or pull out the swath former Tighten the T bolts moving the swath former slightly up and down to get a secure connection Lock the T bolts in place with the clips Rear swath former Risk of collision with the additional swath former When working with the additional swath former ensure that the tine supports never collide with the front swath former Otherwise the swath former ca...

Page 65: ...n shows the Single swath work position with the additional swath former Proceed as follows when using the additional swath former Insert the additional swath former into the transport holder or Pull the additional swath former out by a maximum of 600 mm and fasten to the rearmost hole pattern Bolts Risk of collision on swath former When swathing in the single swath position move the swath former f...

Page 66: ...ponds for a longer period of time it will become worn and the disconnect torque will drop Do not compress the PTO shaft The PTO shaft between the tractor and machine must not be compressed when in the work position or transport position If compressed PTO shafts can cause damage to the machine and tractor Observe the None of the terrain Pay even more attention when driving on an incline Avoid incli...

Page 67: ...g speeds Select a driving speed approx 4 to 12 km h at which the crop is picked up cleanly and completely The working speed depends on the machine settings and the particular crop Swath width The swath width depends on working width working speed tine lifting settings and transverse rotor pitch as well as crop condition ...

Page 68: ... valve Check that there is nobody in the working area of the machine Switch on the PTO shaft at a low engine speed Slowly increase the speed Do not exceed the maximum speed of 540 rpm Select a driving speed at which the crop is picked up cleanly and completely Start swathing at the edge of the field and at headlands to avoid subsequently driving over the crop The optimal speed of the PTO shaft is ...

Page 69: ...achine so as not to fall below the steering angle of 90 degrees Using the tractor s single acting hydraulic control device lower the machine again to create a new swath The PTO shaft must not be switched off when driving on headlands Angle never smaller than 90 Check the angle of lock The angle between the tractor and machine must never be less than 90 The top PTO shaft can become buckled Compress...

Page 70: ...rking area Ensure that no persons are present in the slewing and working area of the machine Persons could be caught by the machine within this area This could result in fatal injury Do not clean bearings or hydraulic parts with high pressure cleaners Do not clean bearings or hydraulic parts with high pressure cleaners The high pressure cleaner removes the grease film from the bare metal surfaces ...

Page 71: ... machine to the work position After each use clean the machine of any coarse dirt and crop residue Do not clean the bearings and piston rods of hydraulic cylinders using a high pressure cleaner After cleaning Lubricate all bearings after cleaning Care For a long service life we recommend the following Apply a protective layer of oil to all uncoated work tools Only use approved biodegradable oil e ...

Page 72: ...n Disregard for safety information can lead to serious or fatal injury See chapter Safety page 7 Keep children away from the machine Forbid children from playing on or around the machine Select a parking area to which no unauthorised persons have direct access Metal edges and machine work tools can cause serious injury Make sure the machine is standing level Before changing from the transport to t...

Page 73: ...ings Place hydraulic couplings in storage pockets Remove the tine supports Disconnect the lighting connectors and pilotbox and place them in the storage pockets Store the pilotbox in a safe and dry place When using a lift link drawbar Lower the parking stand and secure with pins Lower the lower link until the parking stand rests safely on the ground When using a pending attachment Fasten the heigh...

Page 74: ... period of time perform the following work Clean the machine thoroughly Check all the screwed connections and tighten the bolts Repair or replace any damaged components Repair any paint damage Lubricate the machine in accordance with the lubrication schedule Check the tyre pressures Replace missing warning signs and stickers ...

Page 75: ...ous accidents may be caused if the machine starts uninten tionally Use OEM replacement parts Many components have special properties that are essential for the stability and correct operation of the machine Only spare parts and accessories supplied by the manufacturer have been tested and approved Other products may adversely affect the correct operation of the machine and safety The use of non OE...

Page 76: ... by oil or lubricant seek medical advice immediately Avoid skin contact Avoid skin contact with these materials Protect your skin by means of protective skin cream or oil resistant gloves Contact can result in skin damage Do not use oils for cleaning Do not use oils or lubricants to clean your hands Swarf and abraded material in these materials can also result in injuries Change out of soiled clot...

Page 77: ...way by using chocks Direction information Direction information right left front rear is given in relation to the direction of travel Rotary direction is defined as follows Rotary direction right clockwise Rotary direction left anticlockwise Rotation about a vertical axis viewed from top to bottom Rotation about a horizontal axis viewed at right angles to the direction of travel from left to right...

Page 78: ...parts or seals Observe the maintenance intervals The specifications relate to an average usage of the machine If subjected to heavier duty e g by contracting companies select the maintenance intervals to be shorter Also for extreme working conditions for example heavy dust creation shorter maintenance intervals are possible After 5 hours of operation Daily After 20 hours of operation After 50 hour...

Page 79: ...n According to the frequency of use At least once a season Special tightening torques Observe the special tightening torques for the following screwed connections 90 Nm tine arm clamping bolt 110 Nm tine arm fixing bolt 90 Nm spring tine 20 Nm wheel nuts M12 Tine arm 110 Nm 90 Nm Spring tines 90 Nm 20 Nm wheel nut M12 ...

Page 80: ... friction 0 12 Tighten safety bolts and nuts with a 10 higher value Bolt size Bolt quality 8 8 10 9 12 9 M 6 9 9 Nm 7 3 ft lbs 14 Nm 10 3 ft lbs 17 Nm 12 5 ft lbs M 8 24 Nm 17 7 ft lbs 34 Nm 25 ft lbs 41 Nm 30 3 ft lbs M 10 48 Nm 35 4 ft lbs 68 Nm 50 2 ft lbs 81 Nm 59 8 ft lbs M 12 85 Nm 62 7 ft lbs 120 Nm 88 6 ft lbs 145 Nm 107 ft lbs M 14 135 Nm 99 6 ft lbs 190 Nm 140 ft lbs 230 Nm 166 ft lbs M ...

Page 81: ...e second press do not press a second time Too much grease will force the bearings apart Dust and dirt can penetrate into the bearings This leads to premature wear Lubricate the places listed in the illustration as follows after 50 hours of operation before and after the season each time after cleaning with a high pressure cleaner 2 on each axle carrier Tandem axle Drawbar and support arm All tine ...

Page 82: ...aner Grease the profile section tubes after 50 hours of operation before and after the season each time after cleaning with a high pressure cleaner Lubricate the guard as follows after 250 hours of operation before and after the season each time after cleaning with a high pressure cleaner PTO shaft for main drive Check the guard components Check all guard components of the PTO shafts for wear or d...

Page 83: ...on glass Check the oil level at the angular gear box using the filling drain screw If there is a visible loss of oil top up to the required volume Tyres Tyre pressure Check the tyre pressures on a regular basis daily before any road transport as required for example before setting the tine height before and after the season Inspection glass on the rotor Gear box Oil capacity litres SAE 90 API GL 4...

Page 84: ...aution when welding Do not perform any welding work in the vicinity of the hydraulic hoses Hydraulic oil can catch fire very easily Clean hydraulic system Close or disconnect the quick release couplings with great care Remove any dirt or air which has entered the hydraulic system The hydraulic system may otherwise be seriously damaged Material damage or personal injury may be caused as a result Co...

Page 85: ...tion The tine legs must be parallel If necessary loosen the screwed connection until both tine legs run parallel Contact rollers For better adaptation to ground Nones and quieter running of the machine in the work position the manufacturer can also supply contact rollers for the rotor chassis The contact rollers can be combined with single wheel axles or tandem axles Support wheel To ensure the ma...

Page 86: ...al swath former for the front rotor This ensures that the swath form on the front rotor is also ideal Lift link drawbar As a special accessory there is a freely rotatable lift link drawbar for categories I II Spare wheel The optional spare wheel is fitted to the frame Height adjustable parking stand on drawbar Parking stand in the correct park position After removing the parking stand from the dra...

Page 87: ...ng for use section Rotor pitch page 41 Chapter Coupling the machine section Coupling the machine page 32 Machine not operating cleanly at high speed Rotor tines set too high Uneven terrain Chapter Preparing for use section Rotor pitch page 41 Speed too high to process crop mass Reduce speed Rotor dragging crop along Unclean swath form Crop mass too large Reduce speed Rotary speed too high Reduce s...

Page 88: ...on Rotor pitch page 41 Fodder mass too great Reduce speed Poor fodder transfer on the rear rotor when cornering Excessively tight cornering Drive in a larger radius After steer the rear rotor when cornering Chapter Preparations on the field section Adjusting the border swaths page 58 Problem Cause Solution ...

Page 89: ...nection diagram Pressure line Tank line Tractor hydraulics Single acting control device Double acting control device Drawbar cylinder Chassis cylinder front Chassis cylinder rear Front steering cylinder Rear steering cylinder Swath former cylinder Valve block ...

Page 90: ...lenoid valve connection Function A Y1 Swivels the tractor s rear rotor to the left or right using the tractor s hydraulic control device B Y2 Folds the swath former in and out using the tractor s hydraulic control device C Y3 Swivels the tractor s front rotor to the left or right using the tractor s hydraulic control device ...

Page 91: ... Red Black Right indicator Right brake light Right rear light Right side light Yellow White Red Brown Black White Left side light White Black Black Connector and socket 7 pin in accordance with ISO 1724 Left rear light Left indicator Left brake light Earth Connecting plug 7 pin in accordance with ISO 1724 ...

Page 92: ... Plastic parts Plastic parts can be disposed of in normal household waste residual waste depending on the laws specific to your country Metal parts All metal parts can be sent for recycling Oil In terms of waste legislation environmentally compatible hydraulic oils must be stored collected and disposed of separately in accordance with regulations Rubber Rubber parts such as hoses or tyres must be ...

Page 93: ...ments of EC Directive 2006 42 EC To demonstrate our compliance with the health and safety require ments quoted in the EC Directive we make reference to the following standards DIN EN ISO 12 100 1 A1 2009 DIN EN ISO 12 100 2 A1 2009 DIN EN ISO 4254 1 2009 DIN 11001 3 1998 Kverneland Group Kerteminde AS Kerteminde 11 05 2012 Uwe Kellermeier EC authorised representative Type plate and CE marking Swat...

Page 94: ...EC Declaration of Conformity 94 ...

Page 95: ...3 F Filling quantities 83 Fitting the tine supports 61 L Lubrication points 81 Machine 81 PTO shafts 82 M Machine Putting away after the season 74 Uncoupling 72 Maintenance 75 Lubrication points 81 Maintenance intervals 78 Maintenance terms 78 Screwed connections 79 N Night swaths 59 O Oil Filling quantities 83 Protective measures 76 Operation 66 P Preparation for road transport Transport position...

Page 96: ...mer rear Adjusting 63 T Target group 5 Technical specifications Dimensions in transport position 23 Machine equipment 25 Tractor equipment 24 Weights 24 Tightening torques Screwed connections 80 Spring tines 79 Tine arms 79 Wheel nuts 79 Tractors without quick release coupling 33 Tyres 83 Tyre pressure 83 ...

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