Vialle LPi LPE-7 Assembly Manual Download Page 1 | Manualshive

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Vialle LPi LPE-7 Assembly Manual Download Page 1

HZ

221838.0

-1-

Set-instruction:

220714.0

Assembly manual

221838.0

First release: 29-01-09

DC/name

D09 008

RD

Release

29-01-09

RD

Assembly manual for a

Multipoint Liquid Propane Injection (LPi) System

Make of vehicle

:

Citroën

Type

:

Berlingo 1.6i 16V

Cubic capacity

:

1587 cc

Engine type

:

NFR

Transmission

:

Manual

Model year

:

2008

Tank situation

:

Under floor 67 ltr. ring tank

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Summary of Contents for LPi LPE-7

Page 1: ...9 01 09 DC name D09 008 RD Release 29 01 09 RD Assembly manual for a Multipoint Liquid Propane Injection LPi System Make of vehicle Citroën Type Berlingo 1 6i 16V Cubic capacity 1587 cc Engine type NFR Transmission Manual Model year 2008 Tank situation Under floor 67 ltr ring tank ...

Page 2: ... earth cable from the batte ry before starting to build in the LPG installation unless otherwise speci fied in the workshop instructions Note the memories of any radios and or telephone may be wiped the central door locking may engage and the alarm may go off If necessary the battery may be connected tem porarily Deburr the drilled holes remove any chippings from the vehicle and treat the edges wi...

Page 3: ...Z Fuse holder K Pressure regulator B Fuel Switch H Main relay R Resistor box M Engine running module 1 Battery 2 Ground engine 3 Engine running safety conn 4 Won t be used 5 Petrol injector interrupt 6 LPG injector conn 7 λ probe connection 8 Won t be used 9 Petrol gauge reset Wiring harness route Line bundle route Engine running harness route ...

Page 4: ...ly disassembly Disassemble the inlet manifold in accordance with the workshop manual NOTE the disassembled manifold must be sent to Vialle with the consignment note and will be retur ned with the fitted LPi injectors Assemble the inlet manifold in accordance with the workshop manual Fig 2 ...

Page 5: ...ne bracket Lay the LPG lines in a curl Fig 5a Fig 5b Fig 3 Pressure regulator assembly Adjust the bracket in accordance with the fig Fig 4 Pressure regulator assembly Assemble the bracket to the pressure regulator see insert Assemble the LPG lines from the manifold to the pressure regulator 1 3 4 2 1 2 3 4 Spacer Bracket Rubber Washer 1 90º 30 ...

Page 6: ...ol unit LPE 7 assembly Adjust the LPE bracket in accordance with the fig LPE 7 assembly Assemble the LPE to the bracket Assemble the 70 pole connector to the LPE LPE 7 assembly Stick a 12cm piece of rubber next to the fuse relaybox in accordance with the fig ...

Page 7: ... fuse relaybox in accordance with the fig Drill a hole Ø3mm and assemble the bracket with a sheet metal screw 6 3x19 Fig 10 LPE 7 assembly Assemble main relay H and fuse holder Z in accordance with the fig Ø3mm Fig 11 LPE 7 assembly Assemble engine running module M in accordance with the fig H Z M ...

Page 8: ...the switch into the hole glue if necessary Fig 12 Fitting the wiring harness Lay the wiring harness in the vehicle in accordance with fig 1 on page 3 NOTE For 5 or 6 cyl solder the provided wiring har ness connectors for the LPG injectors 5 6 cyl to the main wiring harness See diagram note the colour of the label Ø10mm 25 30 Fig 13 40 Sup r T y r e s 1 6 5 4 5 1 5 X X X P S I Fitting the wiring ha...

Page 9: ... Position The two pole connector at the alternator pos 1 see fig Joint Solder and insulate 3b Red wire from the Engine running module Connection Constant see fig Position The not spliced red wire in the LPI wiring har ness just underneath the fuse box see fig Joint Solder and insulate LPi wiring harnesses connection Overview of connection points see fig 1 on page 3 Electrical diagram see last page...

Page 10: ... plugs Connections to the original electrical system 4 Pink and grey red wire Connection Optional Position Won t be used Connection Clip off and insulate 5 Interrupt relay internal LPe 7 Connection Petrol Injector interrupt Position Injectors will be interrupted at the middelmost 48 pole grey black ECU connector B Connection Solder and insulate 6 Connectors with coloured labels Connection LPi inje...

Page 11: ...Citroen Berlingo Tank situation Under floor 67 ltr ring tank HZ 221838 0 11 External filler assembly Assemble the sunken filler with the spacers provided and M5x35 bolts use the adjusted washers External filler assembly Assemble the dust cap by means of a sheet metal screw in accordance with the fig adjusted washers M5 nuts M5x35 bolts spacers Fig 15 Fig 16 Fig 17 ...

Page 12: ... Fit the line bundle under the vehicle in accordance with fig 1 on page 3 begin at the pressure regulator Filler hose assembly Assemble the helper springs provided Remove the floor matt spare wheel and spare wheel bracket Disassemble the plastic spare wheel stoppers A Filler hose assembly Assemble the short reduce nipple with the bonded seal and filler hose Fig 18 Fig 19 A A ...

Page 13: ...bly Remove threaded rod B Tank assembly Disassemble the plastic rear sill protection plate Mark center M Lay the graduated jig with the center at M Mark and drill holes 1 Ø14 at 45º 135º 208º and 300º Fig 21 Fig 22 Fig 23 AA AA AA AA AA AA AA B B 1 Strap fastening Ø14 mm 1 1 1 1 240 60 25 M M 60 25 45º 300º 1 3 5 º 2 0 8 º ...

Page 14: ... bolts Drill hole C Ø8mm because of the plastic rear sill protection plate Stick rubber on top and underneath hole D of the spare wheel bracket in accordance with the dra wing Tank assembly Position the ring tank underneath the vehicle wit the hearth of the accessory cabinet at 255º Fit line bundle and filler hose assemble all parts of the accessoiry cabinet Raise up the tank and fit it into the s...

Page 15: ...llow green white blue green green yellow blue black LPG injector 1 LPG injector 2 LPG injector 6 LPG injector 4 LPG injector 5 red red black black black black petrol injector 1 OUT petrol injector 2 IN petrol injector 2 OUT petrol injector 3 OUT petrol injector 3 IN petrol injector 4 IN petrol injector 4 OUT petrol injector 5 IN petrol injector 5 OUT petrol injector 6 OUT petrol injector 6 IN whit...

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