Vexta aStep AS Series Page 32 Operating Manual Download

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Note

• Applying a voltage over the

specification will increase the
temperature rise in the
electromagnetic brake and may
damage the motor.
Conversely, insufficient voltage
may prevent the brake from
releasing.

• Be sure to connect the varistor

(non-polarized) to protect the
switch contacts and prevent
noise.

• The lead wires for the

electromagnetic brake are
polarized. Connecting the lead
wires in reversed polarity will not
properly operate the
electromagnetic brake.

Using an electromagnetic-brake-type flexible cable (sold separately)

Model:

CC01SARM2

CC02SARM2

CC03SARM2

CC05SARM2

CC07SARM2

CC10SARM2

Use two (o

range and gray) lead wires [60 mm (2.36 in.)] from the driver’s connector side.

Connect the orange lead wire to the +24 V terminal of the DC power supply.

Connect the gray lead wire to the GND terminal of the DC power supply.

Connect the varistor in parallel across the +24 V and GND terminals of the DC power supply.

The varistor is non-polarized.

+24 V

GND

DC power supply for
electromagnetic brake

Varistor (provided)

Gray

Orange/black

Electromagnetic-brake-type extension cable
(sold separately)

Gray

Orange/black

+24 V

GND

DC power supply for
electromagnetic brake

Varistor (provided)

Orange

Gray

Electromagnetic-brake-type flexible cable
(sold separately)

Orange

Gray

Connecting power supply for the electromagnetic brake

Provide a DC power-supply cable of 24 VDC±5% at 0.3 A or more.
Use a shielded cable of AWG24 (0.2 mm

) or more in diameter to connect the electromagnetic

brake to the DC power supply, keeping the length as short as possible.

Using an electromagnetic-brake-type extension cable (sold separately)

Model:

CC01AIPM

CC02AIPM

CC03AIPM

CC05AIPM

CC07AIPM

CC10AIPM

CC15AIPM

CC20AIPM

Use tw

o (orange/black and gray) lead wires [60 mm (2.36 in.)] from the driver’s connector side.

. Connect the orange/black lead wire to the +24 V terminal of the DC power supply.

. Connect the gray lead wire to the GND terminal of the DC power supply.

. Connect the varistor in parallel across the +24 V and GND terminals of the DC power supply.

The varistor is non-polarized.

Summary of Contents for aStep AS Series

Page 1: ...talling a load Page 17 Overhung load and thrust load Page 18 Installing the driver Page 19 Installing and wiring in compliance with EMC directive Page 22 Connection Page 25 Connection example for a st...

Page 2: ...The CE marking Low Voltage Directive and EMC Directive is affixed to the product in accordance with EN standards Applicable standards Motor Driver Applicable Standards UL1004 UL2111 CSA C22 2 No 100...

Page 3: ...ed or when the motor s output shaft is constrained during operation the driver outputs a warning alarm In a vertical travel application the electromagnetic brake may be triggered upon the detection of...

Page 4: ...chanism for stopping or for safety purposes Using it for purposes other than holding the moving parts and motor in position may cause injury or damage to equipment When the driver protection function...

Page 5: ...otating parts output shaft of the motor to prevent injury Operation Use a motor and driver only in the specified combination An incorrect combination may cause a fire To avoid injury remain alert duri...

Page 6: ...electromagnetic brake only after the motor has stopped Do not use the brake to bring the moving motor to a halt Repeated braking for such a purpose will wear the brake hub excessively causing its hol...

Page 7: ...7 Preventing electrical noise See Installing and wiring in compliance with EMC directive on page 22 for measures with regard to noise...

Page 8: ...he unit models and corresponding motor driver combinations are listed on pages 10 to 13 Driver 1 Unit Motor 1 Unit ON 1 2 3 4 OPERATION ASD24A A ALARM CN1 CN2 CN3 CN 4 I O MOTOR 100 115V L N VEXTA 100...

Page 9: ...61 Plate for mounting the driver to a DIN rail How to identify the product model Geared type A S 6 6 A A 2 H 50 Motor length Motor size 6 60 mm 2 36 in square 9 90 mm 3 54 in square Series name AS ser...

Page 10: ...D30C A ASD30C A ASD16A C ASD16A C ASD16A C ASD16C C ASD16C C ASD16A S ASD16A S ASD16A S ASD16C S ASD16C S Standard type Unit model AS66MA T3 6 AS66MA T7 2 AS66MA T10 AS66MA T20 AS66MA T30 AS66MC T3 6...

Page 11: ...SD16A C ASD16A C ASD16B C ASD16B C ASD16A S ASD16A S ASD16A S ASD16A S ASD16B S ASD16B S Standard type Unit model AS66MA P5 AS66MA P7 2 AS66MA P10 AS66MA P25 AS66MA P36 AS66MA P50 AS66MC P5 AS66MC P7...

Page 12: ...SD16A C ASD16A C ASD16B C ASD16B C ASD16A S ASD16A S ASD16A S ASD16A S ASD16B S ASD16B S Standard type Unit model AS66MA N5 AS66MA N7 2 AS66MA N10 AS66MA N25 AS66MA N36 AS66MA N50 AS66MC N5 AS66MC N7...

Page 13: ...98MS H100 Motor model ASM66MA2 H50 ASM66MA2 H100 ASM66MC2 H50 ASM66MC2 H100 ASM66MC2 H50 ASM66MC2 H100 ASM66MA H50 ASM66MA H100 ASM66MC H50 ASM66MC H100 ASM66MC H50 ASM66MC H100 ASM98MA H50 ASM98MA H1...

Page 14: ...agnetic brake 24 VDC input Names and functions of parts This section covers the names and functions of parts in the motor and driver For further details on each part refer to the page shown in the squ...

Page 15: ...hers Power supply terminal P 28 29 30 Connect the power supply cable OPERATION green Lit when the power is on ALARM Red P 46 This alarm blinks when a protective function is triggered and the ALARM out...

Page 16: ...a free of excessive amount dust iron particles or the like Area not subject to splashing water storms water droplets oil oil droplets or other liquids Area free of excessive salt Area not subject to c...

Page 17: ...d load shaft Optional flexible couplings are available sold separately Direct coupling Align the centers of the motor s output shaft and load shaft in a straight line Using a belt drive Align the moto...

Page 18: ...AS98 N50 AS98 H 0 0 70 15 7 200 45 250 56 330 74 200 45 250 56 330 74 320 72 300 67 63 14 1 260 58 220 49 480 108 850 191 930 200 1050 230 480 108 480 108 850 191 930 200 1050 230 1090 240 Overhung lo...

Page 19: ...used use a DIN rail mounting plate sold separately Using driver mounting brackets 1 Attaching the driver mounting brackets OPERATION ALARM CN1 CN2 MOTOR CURRENT V FIL CN3 CN4 I O 1000 ASD24A A X1 1P...

Page 20: ...CN4 I O V FIL 1 2 3 4 0 1 2 3 4 5 6 7 8 9 ABC D E F 0 1 2 3 4 5 6 7 8 9 ABC D E F 1P X1 1000 500 X10 2P OPERATION ALARM CN1 CN2 CN3 MOTOR CURRENT L 100 115V N CN4 I O V FIL 1 2 3 4 0 1 2 3 4 5 6 7 8 9...

Page 21: ...mounting plate M3 three locations DIN rail DIN lever OPERATION ALARM CN1 CN2 CN3 MOTOR CURRENT L 100 115V N CN4 I O V FIL 1 2 3 4 0 1 2 3 4 5 6 7 8 9 ABCD E F 0 1 2 3 4 5 6 7 8 9 ABCD E F 1P X1 1000...

Page 22: ...iance of the final machinery with the EMC directive will depend on such factors as the configuration wiring layout and risk involved in the control system equipment and electrical parts It therefore m...

Page 23: ...ng point so as to prevent a potential difference from developing between grounds When relays or electromagnetic switches are used together with the system use mains filters and CR circuits to suppress...

Page 24: ...st the driver s built in motor current switch Note Do not come close to or touch the driver while the power is on OPERATION ALARM CN1 CN2 CN3 MOTOR CURRENT NORM L 100 115V N VEXTA CN4 I O V FIL 1 2 3...

Page 25: ...to CN4 Power input Single phase 100 115 V 50 60 Hz Protective earth 10 15 OPERATION ALARM CN1 CN2 CN3 MOTOR CURRENT L 100 115V N VEXTA CN4 I O V FIL 1 2 3 4 0 1 2 3 4 5 6 7 8 9 ABCD E F 0 1 2 3 4 5 6...

Page 26: ...input 5 VDC Input current 16 mA Photocoupler open collector output 30 VDC maximum Output current 15 mA maximum Transistor open collector output 30 VDC maximum Output current 15 mA maximum Line driver...

Page 27: ...put 30 VDC maximum Output current 15 mA maximum Transistor open collector output 30 VDC maximum Output current 15 mA maximum Line driver output 26C31 or equivalent CW input CW input CCW input CCW inpu...

Page 28: ...le to the L and N terminals or the L1 L2 and L3 terminals of the power supply terminals located on the driver For single phase 100 115 V unit Connect the live side of the single phase 100 115 V power...

Page 29: ...capacity as shown below Unit name AS66AC T AS66MC T AS66AC P AS66MC P AS66AC N AS66MC N AS66AC2 H AS66MC2 H AS66AC H AS66MC H AS66AC AS66MC AS69AC AS69MC AS98AC T AS98MC T AS98AC P AS98MC P AS98AC N A...

Page 30: ...35 minimum 6 2 0 24 maximum Unit mm inch Use a power supply capable of supplying the power current capacity as shown below Unit name AS66AS T AS66MS T AS66AS P AS66MS P AS66AS N AS66MS N AS66AS2 H AS6...

Page 31: ...type extension cable sold separately to connect an electromagnetic brake type motor to the driver Direct connection to the motor cable will not operate the brake Use an optional extension cable sold s...

Page 32: ...ristor is non polarized 24 V GND DC power supply for electromagnetic brake Varistor provided Gray Orange black Electromagnetic brake type extension cable sold separately Gray Orange black 24 V GND DC...

Page 33: ...ing control input output connector Connect the control input output connector supplied 36 pins to the driver Solder the control input output cable AWG28 0 08 mm2 or more to the connector Assemble the...

Page 34: ...or the pin assignments refer to page 35 Assembling the half pitch connector and the connector cover 1 Attach the supplied screws two pieces to the connector cover and insert the half pitch connector w...

Page 35: ...Output Output Output Output Input Output Output Output Output Input Input Pin No 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Signal Vcc 5 V GND...

Page 36: ...or OFF Not carrying current state of the internal photocoupler rather than the voltage level of the signal The following explains the connection state in the case of current sink input CW pulse input...

Page 37: ...nput and DIR input shall be 5 VDC If the voltage exceeds 5 VDC connect an external resistor to limit the input current to nearly 10 mA Use an input pulse signal with a waveform having a sharp rise and...

Page 38: ...ARM output issued when a protective function has been triggered The ALARM output remains ON when the driver is operating normally then turns OFF when a protective function is triggered For details ref...

Page 39: ...ARM LED blinks to identify the particular protective function that has been triggered For details refer to Protective functions on page 46 ALARM END 25 29 26 30 30 VDC 5 mA maximum 30 VDC 15 mA maximu...

Page 40: ...irection of motor rotation It has a 90 phase difference with regard to ASG output The level of BSG output at the rise time of ASG output indicates the direction of motor rotation Note If TIM output is...

Page 41: ...n the driver protection function is triggered the motor stops as the current is turned off The motor loses its holding ability which in a vertical travel application may cause the load to fall The use...

Page 42: ...stops will vary depending on the pulse signal input condition and speed filter setting condition 4 Detect TIM output only at a pulse speed of 500 Hz or less No accurate detection is possible at a spe...

Page 43: ...ut shaft in the geared type Resolution Use the resolution selection switch 1000 500 and 1 10 to set the motor resolution Factory settings 1000 1000 P R 0 36 pulse 1 Multiplier 1 CN1 CN2 CN3 MOTOR CURR...

Page 44: ...se input mode selection switch to 1P Operating current Use the operating current adjustment switch CURRENT to set the motor s operating current Set the operating current as a product of the maximum dr...

Page 45: ...lity to synchronize to the pulse input and extended settling time when stopping Select an optimal value to fit the load and application Factory setting 6 1 20 ms CURRENT V FIL 0 1 2 3 4 5 6 7 8 9 ABCD...

Page 46: ...rrent is shut off in order to stop the motor ALARM output remains ON when the driver is operating normally then turns OFF when a protective function is triggered For details refer to ALARM output on p...

Page 47: ...ther moving parts Are the motor s output shaft or gear output shaft and load shaft out of alignment Are there any scratches signs of stress or loose driver connections in the motor cable Check for a b...

Page 48: ...g direction input is set in reverse A geared type is used whose rotating direction is opposite that of the motor shaft Bad connection of the pulse signal line Small load The electromagnetic brake is t...

Page 49: ...or cable Excessive speed Excessively high operating pulse speed EEPROM data error Error in driver Sensor error Bad motor cable connection or open line System error The driver is out of order Remedial...

Page 50: ...IP20 Driver IP10 0 C to 50 C 32 F to 122 F non freezing Harmonic geared type 0 C to 40 C 32 F to 104 F non freezing 85 or less non condensing Up to 1000 m 3280 ft above sea level No corrosive gas dust...

Page 51: ...A T3 6 AS66MC T3 6 AS66MS T3 6 1 25 11 Single phase100 115 V Single phase200 230 V Three phase200 230 V Single phase100 115 V Single phase200 230 V Three phase200 230 V 405 10 7 564 10 7 2 2 3 1 6 Uni...

Page 52: ...39 1400 10 7 1559 10 7 7 7 8 5 6 15 0 25 0 250 7 2 1 0 05 Pulse 0 005 Pulse 0 1 Pulse 0 01 Pulse 9 79 15 0 25 0 180 10 1 0 036 Pulse 0 0036 Pulse 0 072 Pulse 0 0072 Pulse 9 79 10 0 167 0 90 20 1 0 018...

Page 53: ...phase200 230 V Three phase200 230 V Single phase100 115 V Single phase200 230 V Three phase200 230 V 405 10 7 564 10 7 2 2 3 1 6 0 250 7 2 1 0 05 Pulse 0 005 Pulse 0 1 Pulse 0 01 Pulse 4 0 35 0 180 10...

Page 54: ...ulse 0 01 Pulse 12 9 114 0 180 10 1 0 036 Pulse 0 0036 Pulse 0 072 Pulse 0 0072 Pulse 18 159 0 72 25 1 0 0144 Pulse 0 00144 Pulse 0 0288 Pulse 0 00288 Pulse 37 320 0 50 36 1 0 01 Pulse 0 001 Pulse 0 0...

Page 55: ...P R 5000 P R Resolution as set via the resolution selector switch 1 75 15 0 8 1 76 2 0 17 7 2 5 22 4 0 35 4 0 35 Single phase 100 115 V 10 50 60 Hz 5 A Single phase 200 230 V 10 50 60 Hz 3 A Three ph...

Page 56: ...Hz 3 5 A Three phase 200 230 V 10 50 60 Hz 1 9 A Photocoupler input 5 VDC 7 20 mA CW PLS CCW DIR Photocoupler input 5 VDC or 24 VDC 16 mA maximum C OFF 10 ACL Photocoupler open collector output 30 VD...

Page 57: ...ctor output Current sink output 30 VDC maximum 15 mA maximum TIM1 ASG1 BSG1 Line driver output TIM2 ASG2 BSG2 Active when power is off 24 VDC 5 0 25 A 6 W Single phase 100 115 V 10 50 60 Hz 5 A Single...

Page 58: ...electromagnetic brake type only 8 The figures in parentheses are specifications for the electromagnetic brake type Harmonic geared type 0 4 1 5 0 28 N m 39 oz in 0 70 50 1 0 0072 Pulse 0 00072 Pulse 0...

Page 59: ...river s power source input voltage 2 Input signal Output signal Electromagnetic brake 3 Mass 1000 P R 10000 P R 500 P R 5000 P R Resolution as set via the resolution selector switch Power supply input...

Page 60: ...operates in combination with a dedicated driver 2 The value for the driver s power supply input current represents the maximum input current which varies with pulse speed 3 These are specifications fo...

Page 61: ...able with connectors for driver control input output 36 pins providing excellent noise resistance Model CC01AIP CC02AIP CC03AIP CC05AIP CC07AIP CC10AIP CC15AIP CC20AIP Length m ft 1 3 2 2 6 5 3 9 8 5...

Page 62: ...62...

Page 63: ...63...

Page 64: ...opying of all or part of this Operating Manual is prohibited If a new copy is required to replace an original manual that has been damaged or lost please contact your nearest branch or sales office Th...

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