Vetter 9987076900 Translation Of The Original Operating Manual Download Page 1

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Art. no. 9987076900 | © Vetter GmbH I 07/19 I Subject to modifications and errors.

Industrial Pneumatics.

Translation of the original

operating manual

VETTER 1 bar cone pipe stopper

Keep in a safe place for future use

Summary of Contents for 9987076900

Page 1: ...no 9987076900 Vetter GmbH I 07 19 I Subject to modifications and errors Industrial Pneumatics Translation of the original operating manual VETTER 1 bar cone pipe stopper Keep in a safe place for future use ...

Page 2: ...topper 11 3 1 Preparing to insert the cone pipe stopper 11 3 2 Inserting the cone pipe stopper into a pipe 13 3 3 Shoring 14 3 4 Shutting off the pipeline 14 3 5 Draining the pipeline 15 3 6 Water and compressed air check 15 4 Care maintenance intervals and storage 16 4 1 Care 16 4 2 Maintenance intervals 17 4 3 Storage 18 5 Technical data 19 6 List of materials and compatibilities 19 6 1 Material...

Page 3: ...ulations must be complied with together with the generally recognised rules of technology This operating manual is a component of the product and must be retained throughout the product s service life If the product is transferred or sold to another party the user manual must also be transferred to the subsequent user Knowledge of and compli ance with the user manual is a prerequisite for using co...

Page 4: ... combination of symbol and signal word indicates a potentially dangerous situation that could result in death or serious injury unless avoided CAUTION This combination of symbol and signal word indicates a potentially dangerous situation that could result in minor or light injury unless avoided NOTE This combination of symbol and signal word indicates a potentially dangerous situation that could r...

Page 5: ... and ear protection Face protection protects the wearer s eyes and face against flames sparks or embers as well as hot particles and waste gases Head protection protects the wearer s head against falling objects sus pended loads and impact with stationary objects Ear protection protects the wearer against hearing damage caused by noise Protective clothing Protective clothing is close fitting work ...

Page 6: ...Improper operation handling or maintenance of the cone pipe stoppers 9 9 Operating the cone pipe stoppers with faulty safety equipment or improperly attached or non functioning filling devices 9 9 Failure to observe the information in the user manual regarding stor age operation and maintenance of the cone pipe stoppers 9 9 Inadequate monitoring of accessory parts that are subject to wear 9 9 Impr...

Page 7: ...e applicable occupational health and safety rules accident prevention regulations e g safety rules of the civil engineering trade associations and the generally recognised rules of technology is assumed 2 6 Residual risk Even when all the safety regulations are complied with residual risks remain when operating the cone pipe stopper as described below As the owner operator make sure that all perso...

Page 8: ...sponding to the maximum permissible operating pressure for the pipe stopper or test pipe stopper If the maximum operating pressure of 1 bar is exceed ed the safety relief valve vents The tolerance for opening and closing the safety relief valves must not exceed 10 The set pressure must not be altered If the lead seal on the valve bonnet has been removed safe functioning is no longer guaranteed and...

Page 9: ...is depressurised and completely drained Release of gases from shut off lines DANGER Risk of death due to escaping gases from shut off lines Escaping gases from shut off lines can lead to life threatening poison ing or asphyxiation Before working in the working area take precautionary measures against the release of gases Waste gases and lack of oxygen in the pipe DANGER Risk of death due to waste ...

Page 10: ...g the cone pipe stopper clean the pipe and remove any sharp and rough materials Gases and dusts WARNING Risk of poisoning from gases and dusts Inhaling toxic gases and dusts can result in severe or fatal damage to health Wear safety gloves safety shoes face head and ear protection and protective clothing Make sure that the opening of the pipe is unobstructed Ensure sufficient air circulation Virus...

Page 11: ...t the filling hose to the control device The filling hose the pipe stopper and the control device must be at the same pressure stage Control device 9 9 Step 3 Connect the connecting hose for the pressure reducer to the inlet coupling for the control device Make sure to comply with the per missible inlet pressure for the control device Air supply hose 10 m with shut off valve The air supply hose wi...

Page 12: ...pressed air system Connection to the outlet coupling of a compressed air network Adapter fitting for portable compressor For filling with a portable compressor The maximum inlet pressure to the control device from the compressed air supply must not exceed 2 bar The filling may only be carried out with oil and dust free com pressed air up to a max temperature of 55 C The device can also be filled u...

Page 13: ...uthorised persons are present in the working area and danger zone Risk of death 9 9 Choose a suitable pipe stopper and or test pipe stopper according to requirements 9 9 Check the stopper and the accessories to be used to ensure that they are complete and free of damage 9 9 Damaged stoppers and accessory parts must not be used 9 9 Never insert a stopper size into a pipe with a larger diameter 9 9 ...

Page 14: ...during a pressure check Personnel Instructed person Protective equipment Safety gloves Safety shoes Face head and ear protection Protective clothing Cone pipe stoppers can be used for different pipe diameters see label on the cone pipe stopper 9 9 Select a cone pipe stopper filling hose control device and com pressed air source 9 9 Make sure that there are no branch pipes service connections or si...

Page 15: ...ipe stopper until the dammed up liquid can slowly flow past the pipe stopper and shoring 9 9 Only remove the shoring or the safeguard for the pipe stopper once the pipeline has been completely drained DANGER Risk of death due to removal of the shoring in pressurised pipelines 3 6 Water and compressed air check Personnel Instructed person Protective equipment Safety gloves Safety shoes Face head an...

Page 16: ...rman Ordinance on In dustrial Safety and Health 9 9 ArbSchG German Occupational Safe ty and Health Act 4 1 Care After each use the pipe stopper equipment must be cleaned Clean with lukewarm water and a soapy solution NOTE Property damage due to cleaning the cone pipe stopper with chemical cleaning agents hot water and high pressure cleaners Cleaning the device with chemical cleaning agents hot wat...

Page 17: ...opper control devices and filling hoses safety equipment Check for completeness Visual check of the cone pipe stopper filled to max 0 2 bar and the safety equipment e g for deformation cracks damage to fabric porous surfaces etc Functional check of the safety equipment Expert If there are any safety concerns after the visual check of the cone pipe stopper the stopper should be sent to the manufact...

Page 18: ...must be around 15 C and it must never exceed 25 C The temperature must also not fall below 10 C If there are radiators and pipelines in the storage area these must be insulated accordingly to ensure that the temperature does not exceed 25 C The minimum distance between radiators and the stored goods must be 1 m Rubber products must not be stored in damp storage areas The humid ity must be below 65...

Page 19: ...opper CR Polyester Cold vulcanised Filling hoses and air supply hoses EPDM Polyester 6 2 Temperature resistance Product Cold resistant Cold flexible Heat resistant 1 bar cone pipe stopper 40 C 20 C 55 C Rubber hoses 40 C 30 C 90 C Control devices Fitting design 20 C 55 C 6 3 Compatibilities list The following compatibilities list shows which of the materials CR EPDM in the 1 bar cone pipe stopper ...

Page 20: ...um o Acetic acid o o Fatty acids Formaldehyde Glucose Heating oil Potassium chloride Calcium chloride Calcium nitrate Carbon dioxide Carbon monoxide Copper sulphate Glue Methyl chloride o Seawater n s Mineral oils Sodium carbonate Ozone Paraffin Perchloric acid o Phenol aqueous Phosphoric acid concentrated Mercury Nitric acid fuming Sulphur oxide dry n s Sulphuric acid 50 Nitrogen Carbon tetrachlo...

Page 21: ... Made in Germany www vetter de Vetter GmbH A Unit of IDEX Corporation Blatzheimer Str 10 12 D 53909 Zülpich Germany Sales and Distribution Tel 49 2252 3008 0 Fax 49 2252 3008 690 Email vetter water idexcorp com We will be glad to help Leading emergency pneumatics you can rely on ...

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